Owner’s Manual Installation and Operation Models: Outdoor Woodburning Castlewood 42 DO NOT DISCARD THIS MANUAL Important operating • and maintenance instructions included. Read, understand and follow these instructions for safe installation and operation. WARNING If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury, or death.
Read this manual before installing or operating this fireplace. Please retain this owner’s manual for future reference. Congratulations! Congratulations on selecting a Outdoor Lifestyles wood burning fireplace. The Outdoor Lifestyles fireplace you have selected is designed to provide the utmost in safety, reliability and efficiency. As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual.
1 Listing and Code Approvals 2 Getting Started Table of Contents A. Appliance Certification. . . . . . . . . . . . . . . . . . . . . . . . . 4 A. Design and Installation Considerations. . . . . . . . . . . . 5 B. Non-Combustible Materials. . . . . . . . . . . . . . . . . . . . . 5 C. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . . 5 D. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 5 E. Inspect Fireplace and Components . . . . . . . . . . . . . .
1 Listing and Code Approvals A. Appliance Certification This fireplace system has been tested and listed in accordance with UL 127 and CAN/ULC-S610-M87 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada. This fireplace has been tested and listed for use with the optional components specified in this manual. These optional components may be purchased separately and installed at a later date.
2 Getting Started A. Design and Installation Considerations CAUTION Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits. When planning a fireplace installation, it is necessary to determine the following information before installing: B.
E. Inspect Fireplace and Components WARNING Fire Risk Explosion Risk Inspect fireplace and components for damage. Damaged parts may impair safe operation. • Do NOT install damaged components. • Do NOT install incomplete components. • Do NOT install substitute components I. Molded Brick Panel • • • The molded brick panels are shipped separately, but required to contain heat and provide an attractive interior. They will deteriorate over time and will need occasional replacement.
3 Framing and Clearances WARNING Note: • Illustrations and photos reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale. • Actual installation/appearance may vary due to individual design preference. • Hearth & Home Technologies reserves the right to alter its products. Fire Risk Provide adequate clearances. • Around air openings • To combustibles • For service access. Locate fireplace away from traffic areas. A.
Note: If this surface is inside the building’s warm air enevelope... ...then this surface must be an exterior wall system. 1-1/2 [ 38 ] 29 [ 737 ] 1-1/2 [ 38 ] 28-1/2 [ 724 ] 1/2 [ 13 ] 53 [ 1344 ] 1/2 [ 13 ] 54 [ 1369 ] 67-1/2 [ 1714 ] 1-1/2 [ 38 ] 1-1/2 [ 38 ] 1/2 [ 13 ] 53 [ 1346 ] 1/2 [ 13 ] 54 [ 1372 ] 95-1/2 [ 2424 ] Figure 3.1 Fireplace Locations CORNER INSTALL DIMENSIONS 10 ft Min. (Enclosed Fireplace) FREESTANDING INSTALLATION (Combustible Structure) Figure 3.
B. Clearances WARNING Fire Risk • Comply with all minimum clearances to combustibles as specified. • Framing or finishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. 0 in. to level of standoffs 1-1/2 to side and back 0 in. Figure 3.
C. Sidewalls/Surrounds • Locate adjacent combustible sidewalls a minimum of 24 in. (610 mm) from fireplace opening. • Mantle leg, surround, stub wall, whether combustible or non-combustible, may be constructed as shown in Figure 3.4. Note: Grid depicts 1 inch squares. FLUSH FRONT BRICK FRONT 42 in. [1067 mm] °a ng le 22 3/8 in. [568 mm] 39 50 52-7/8 in. (1343 mm) °a 4 in. [102 mm] 19 3/4 in. [500 mm] ng le 18 1/2 in. [470 mm] 24 in. [610 mm] 24 in. [610 mm] Figure 3.
E. Chimney Requirements When planning your fireplace location, the chimney construction and necessary clearances must be considered. The fireplace system and chimney components have been tested to provide flexibility in construction. The following figures are the minimum distances from the base of the fireplace. • Minimum overall straight height is 10 ft If the fireplace is freestanding and a minimum of 10 ft from a combustible structure. See Figure 3.2. • Chimney must extend 2 ft (.
4 Installation of Fireplace A. Secure the Fireplace • Place the Protective Metal Hearth Strips Position the Fireplace This fireplace may be placed on either a combustible or noncombustible continouous flat surface. Follow the instructions for framing in Section 3.D. Slide the fireplace into position. Be sure to provide the minimum air clearance at the sides and back of the fireplace assembly. See Section 3.B. WARNING 1 in.
B. Install Cooling Air Hoods WARNING! Cooling air must be provided when installing in combustible enclosure or on combustible surface. • Locate cooling air hoods to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause the unit to overheat. • Recommended bottom of a 7-3/4” X 7-3/4” or 7-3/4” diameter hole 12” above bottom of unit • Do Not place cooling air hood close to exhaust vent. • The outside air hood can be painted to match/accent the color of the structure.
5 Chimney Assembly A. Chimney Requirements WARNING Vertical distances are measured from the base of the fireplace. • Minimum overall straight height is 10 ft. if the fireplace is freestanding and a minimum of 10 ft from a combustible structure. • Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney.
B. Assemble the Chimney Sections Warning! Risk of Fire! Do NOT install substitute or damaged chimney components. • Use only those components described in this manual. Substitute or damaged chimney components could impair safe operation and cause overheating and fire. • Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint. • Attach the transition section to the top of the fireplace.
C. Using Offsets/Returns To bypass any overhead obstructions, the chimney may be offset using an offset/return. An offset and return may be attached together or a chimney section(s) may be used between an offset and return. Perform the following steps to determine the correct chimney component combination for your particular installation: WARNING Fire Risk • Draft will be restricted if offsets/returns greater than 30° are used. Table 5.
6 Complete the Enclosure A. Chimney Termination Chimney Termination Requirements (see Figure 6.1) • Must have a cap approved and listed for this fireplace system • Must not be located where it will become plugged by snow or other material • Must terminate at least 3ft (914 mm) about the roof and at least 2 ft (610mm) above any portion of the roof within 10 ft. (305mm) • Must be located away from trees or other structures C.
TCT1175 Terra Cotta Cap Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks. Remove 2 screws from front & back to lift the top off Termination Cap Collar 2 in. (51 mm) Minimum Height The last section of pipe must stop between 2 in. (51 mm) above top of chase and 7 in. (178 mm) below top of chase Chase Top 2 in. (51 mm) 7 in. (178 mm) Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 6.
7 Installation of Molded Brick Panel A. Install Hearth Molded Brick Panel 1. Put a level on fireplace to verify it is level side to side and front to back. 2. While the hearth is removed from the fireplace , measure all 4 corrners to determine the variance from corner to corner. See Figure 7.1. 3. Shim the low corners of the hearth refractory by installing the metal pieces provided on the fireplace bottom. See Figure 7.2. 4.
F. Grate D. Install Screens • Lay one screen panel flat and slide the round end of the rod through the rings starting at the handle side of the screen. Leave the last ring off the rod. • Insert the rod through the hole in the bracket. Slip the last ring over the rod on the other side of the bracket. • Fasten the flat end of the screen rod back in place using the screw removed earlier. • Repeat for the other screen panel • Install the grate If a gas log set is not going to be installed.
8 Accessories A. Gas Log/Lighter Provisions A certified gas log lighter or decorative gas log set can be installed in this fireplace. This fireplace was not tested and listed for use with an unvented gas log heater. Do not install an unvented gas log heater in this fireplace and operate it with the flue damper in the closed position unless the unvented gas log heater has been specifically tested and listed for use in this fireplace by Underwriters Laboratories Inc.
9 Finishing A. Non-combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - Tile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C B. Combustible Materials • You MUST use a hearth extension with this fireplace.
D. Raised Hearth Extension Framing The hearth framing must be constructed of non-combustible materials (Figure 12.2) and placed on 1/2 in. Durock and 1 in. Micore (or equivalent material) (Figure 12.4). When creating the platform, allow for the thickness of the non-combustible finishing materials (Figure 12.5). IMPORTANT! Hearth extension design must be determined before installation of fireplace. Continuous, non-combustible sealant 1 in.
E. Non-combustible Sealant After completing the framing and applying the facing materials over the framing, a bead of 300° F minimum noncombustible sealant or motar must be used to close off any gaps at the top and sides between the fireplace and hearth. Non-combustible Sealant Figure 12.6 Place Non-combustible Sealant Flush Hearth Extension Framing • Fireplace must be recessed 3 3/4 in. (95.3 mm) below the finished floor. 24 Outdoor Lifestyles by Hearth & Home Technologies Inc.
F. Finishing Material Refer to Sections 9.A. and Sections 9.B. for combustible/ non-combustible materials. Refer to Figure 9.2 for non-combustible zone if cooling air hoods are installed. Warning! Risk of Fire! You must maintain clearances. • Use only non-combustible framing material below standoffs. • Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the non-combustible zone. • Do NOT cover metal fireplace front with combustible materials.
G. Mantel • • • • • Refer to the shaded areas of Figure 9.3 for the location and dimensions of a combustible mantel. A combustible mantel may be positioned no lower than 22 in. (508 mm) above the top of the fireplace opening. A combustible mantel may have a maximum depth of 12 in. (305 mm). Combustible trim and materials cannot be placed within 6 in. (152mm) of the fireplace opening (top or sides). Combustible materials projecting more than 1 1/2 in. (38 mm) shall not be placed within 12 in.
10 Operating Instructions WARNING Fire Risk • Do not operate fireplace before reading and understanding operating instructions. Failure to operate fireplace properly may cause fire. A. General Information Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience that most problems are caused by improper installation and operation of the fireplace.
C. Clear Space Near the Fireplace D. Firescreen Combustible materials must not be stored on the hearth extension. Outdoor room furnishings such as chairs or other combustibles must be at least 4 ft (1.22 m) from the open front of the fireplace. A firescreen is always provided to control sparks. It must be closed whenever the fireplace is in use. Glass doors or firescreens must not be used to hold burning material inside the fireplace.
F. Wood Fuel Seasoning Firewood Your fireplace performance depends on the quality of the firewood you use. All seasoned wood, regardless of species, contains about 8,000 BTU’s per pound, and hardwoods have a greater density than soft woods. A piece of hardwood will contain about 60% more BTU’s than an equal size piece of soft wood. Firewood is commonly sold by the cord (128 cu. ft.). A cord of seasoned oak (hardwood) would contain about 60% more potential energy than a cord of seasoned pine (soft wood).
G. Starting a Fire Place crumpled or twisted paper under the fireplace grate. Loosely arrange kindling or small pieces of wood to form a layer above the paper. The fires must be built on the fireplace grate, without danger of the burning fuel falling out of the fireplace opening. CAUTION Odors and vapors released during initial operation. • Curing of high temperature paint. • Open windows for air circulation. Odors may be irritating to sensitive individuals.
11 Troubleshooting A. Diagnostics and Problem Solving I can’t get a good fire going. What am I doing wrong? Diagnostic Questions Possible Causes of Condition Solutions Is the damper open? • No draft Open damper. Is there enough paper/starter? • Insufficient heat to ignite kindling Use more paper/starter. Is there enough kindling? Is the kindling dry? • Insufficient heat to ignite fuel Use more dry kindling.
12 Maintenance and Servicing the Fireplace A. Disposal of Ashes Ashes should be placed in a metal container with a tightfitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all embers have thoroughly cooled. WARNING Fire Risk Disposal of ashes B.
CAUTION WARNING Handle glass assembly with care. When cleaning glass door: • Avoid striking, scratching or slamming glass. • Do NOT use abrasive cleaners. • Use a hard water deposit glass cleaner on white film. • Do NOT clean glass when it is hot. Asphyxiation Risk Fire Risk Annual inspection by qualified technician recommended.
13 Reference Materials A. Fireplace Dimensions 5 1/2 (138) 34 Outdoor Lifestyles by Hearth & Home Technologies Inc.
B. Optional Components ODGF42-BZ Glass Doors (optional) See your Hearth & Home dealer for a complete list of optional components. Outdoor Lifestyles by Hearth & Home Technologies Inc.
C. Chimney Components The following pictures show only those chimney components which may be safely used with this fireplace. A Catalog # US CAN Description n/a CAK8A Chimney Air Kit n/a SLA10 Adapter 11 in. (457mm) long 13 in. (330 mm) 11 in. (279 mm) ID4 ID4 Insulated Duct/Outside Air UD4 UD4 Uninsulated Duct/Outside Air SL1106 SL406 Chimney Section - 6 in. (152 mm) long SL1112 SL412 Chimney Section - 12 in. (305 mm) long SL1118 SL418 Chimney Section - 18 in.
C. Chimney Components Continued The following pictures show only those chimney components which may be safely used with this fireplace. Inside Diameter 11 in. (279 mm) 21 in. (533 mm) Outside Diameter 13 in. (330 mm) SL1130 Offset/Return 13 in. (330 mm) A B 17 in. (432 mm) Catalog # A FS538 0-deg. 17 in. B 432 mm FS540 30-deg. 26 in. 660 mm 2 in. (51 mm) JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Joint Band Outdoor Lifestyles by Hearth & Home Technologies Inc.
D. Termination caps 15-3/4 in. (400 mm) 31-3/4 in. (806 mm) TR-TVK 34-5/8 in. (879 mm) TR11 - Round Termination Cap 10 3/4 in. TR11-TV - Round Termination Cap 32-3/8 in. (822 mm) 26 in. 34-3/8 in. (873 mm) CT11-A Adapter B B TR11T - Round Telescoping Termination Cap Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks. Flange Termination Cap Collar 2 in. (51 mm) Minimum Height The last section of pipe must stop between 2 in.
E. Service Parts List ODCASTLEWD-42 Service Parts 42 in. Woodburning Fireplace 1 Beginning Manufacturing Date: July 2010 Ending Manufacturing Date: Active 2 3 Traditional Molded Brick Panel 12 8 9 11 10 5 7 4 Herringbone Molded Brick Panel 13 12 7 14 6 11 15 7 Part numbers on following page. Outdoor Lifestyles by Hearth & Home Technologies Inc.
ODCASTLEWD-42 Service Parts Beginning Manufacturing Date: July 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor.
F. Limited Warranty Outdoor Lifestyles by Hearth & Home Technologies, Inc.™ Limited Warranty Hearth & Home Technologies, Inc. (“HHT”) extends the following warranty for all Outdoor Lifestyles by HHT™ brand products (“Products”) that are purchased from an HHT authorized dealer.
Limited Warranty (continued) • • • • Damages resulting from: (1) failure to install, operate, or maintain the Product in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the Product; (2) failure to install the Product in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or incorrectly performed
G. Contact Information Please contact your Outdoor Lifestyles dealer with any questions or concerns. For the number of your nearest Outdoor Lifestyles dealer, please visit www.hearthnhome.com. – NOTES – • Leave this manual with party responsible for use and operation. T O N RD O A D SC I DO NOT DISCARD THIS MANUAL • Important operating • Read, understand and follow these and maintenance instructions for safe instructions included. installation and operation.