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3-90-70742R13_10/13

Model(s):

Trident Boilers: SF160 & SF260

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

Call your dealer for questions on Installation, Operation, or Service.

NOTICE: DO NOT discard this manual!

Please read this entire manual before

installation and/or use your new boiler.

Failure to follow these instructions could

result in property damage, bodily injury

or even death.

 

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

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WARNING

       



CAUTION



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 



CAUTION

Safety Notice

IF THIS HARMAN BOILER IS NOT PROPERLY

INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR

SAFETY, FOLLOW INSTALLATION DIRECTIONS.

SAFETY NOTICE

PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND/OR USE YOUR NEW BOILER. FAILURE TO

FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.

IF THIS HARMAN BOILER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY,

FOLLOW INSTALLATION DIRECTIONS.

CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION

REQUIREMENTS IN YOUR AREA.

CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE

PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT.

SAVE THESE INSTRUCTIONS

Installation & Operating Manual

“Ce manuel est disponible en Français sur demande”

Summary of content (22 pages)

PAGE 1
Installation & Operating Manual INSTALLER: Leave this manual with party responsible for use and operation. Owner: Retain this manual for future reference. Call your dealer for questions on Installation, Operation, or Service. NOTICE: DO NOT discard this manual! WARNING Please read this entire manual before installation and/or use your new boiler. Failure to follow these instructions could result in property damage, bodily injury or even death.
PAGE 2
PAGE 3
Introduction Congratulations, You have just purchased the finest wood / coal boiler available. Harman® Trident boilers are constructed of high quality materials and are manufactured by a highly skilled team of assemblymen. Each boiler is inspected and pressure tested for quality assurance. This manual is designed to provide all of the basic information needed for a safe and proper installation. However, there are many skills needed that can not be learned by reading this manual.
PAGE 4
Packing List Items needed for assembly and installation. Please notify your Harman® Dealer if you are missing any items. Included with Boiler: --Shaker Handle --Ash Pan --Warranty Registration Form Items In Boiler Kit # 1-00-01020: (Sold Separately) --Johnson Controls Aquastat - (3) pieces; A350 Controller w/ Sensor wire S350 Stage Module Y350 Power Supply --Immersion Well --Din Rail and (2) End Clamps --Terminal Box --Terminal Block and (2) #8-32 nuts --Pressure Relief Valve (30 psi.
PAGE 5
Installation Getting Started Pressure Relief Valve The sheet metal sides and top are easily removed to reduce the chance of dents and/or scratches in the finish. Simply lift the top off, and that will allow the sides to be pulled away and up, for removal. To re-install, slide the channel, at the bottom of each side piece, over the lip at the bottom of the boiler, and hold downward while moving the side panel into place. Then slide the top down over the sides.
PAGE 6
Installation Bolt the Automatic Draft Control through the 1/2 in. hole in the center of the bottom door. Be sure to hold the Draft Control straight while tightening. Feed the two wires from the draft motor through the flexible conduit and a 90˚ fitting. Secure the fitting to the draft motor and that end of the conduit at this time. Check the flapper door on the Automatic Draft Control assuring that it moves freely. Install the (3) brass coil spring handles onto the door latches and the shaker handle.
PAGE 7
Installation Wiring and Electrical Optional Items Following the wiring diagram, run all wires to their designated connections. Save the main power for the last hook-up, and leave the breaker in the off position. The sensor wires attach to the A350 Controller on the terminals marked “sen” and “com”. Make sure the sensor is submerged fully into the well and secured with the set-screws. There is a domestic hot water coil available for your Trident Boiler.
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Installation 3 feet (0.9m) above the point at which they exit from the roof, it must also extend 2 feet (0.6m) above the highest point within a 10 ft. (3m) radius. Do not connect this unit to a chimney flue that is serving another appliance. NOTE: The restriction of not venting more than one appliance to the same flue applies to the U.S. specifically. In Canada, CSA B365-01 allows it, with specific restrictions.
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Installation The circulator installed between the two boilers may be hooked up to run continuously during the heating season or, an additional S350 control (not supplied) could be installed to turn it on and off automatically. This control must be used as a “close on rise of temperature” (jumper in cooling position). Harman® that 1-1/4 in. pipe be used between the two boilers.
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Operation Automatic Draft Control Starting a Wood Fire The heat output is regulated by the automatic draft control on the bottom door. The electric motor (A) opens and closes the flapper door (B). Opening and closing the flapper door regulates the air flow into the firebox. Make sure the boiler and all piping is full of water and that all air has been purged from the system. The maximum air flow can be adjusted by turning the adjusting bolt (C).
PAGE 11
Operation Starting a Coal Fire Loading Make sure the boiler and all piping is full of water and that all air has been purged from the system. Coal should never be added unless there is a reasonably hot fire. The coal bed should be bright and vigorous. If you have an active coal bed, full loads can be added at any time. If not, add new coal in layers, as described in starting a coal fire. Never start a fire without water in the system. An explosion will occur. Turn on electrical power to the boiler.
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Operation Safety Tips When opening the firebox door, it should be cracked, slightly open, for a few seconds to allow air in to burn any gases which may be present. This will also allow smoke to be drawn away from the door. Whenever the ash pan door is open, it should be closed before opening the firebox door. The firebox should never be filled with excessive coal to where the flue exit is blocked or impeded in any way. Burning coal produces Carbon Monoxide.
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Maintenance The spiral chamber is basically self-cleaning. However, if there is a draft problem and you have been burning wood for a long time with little demand, the spiral chamber will need to be cleaned. To clean the spiral chamber, remove the stovepipe and scrape any creosote or debris from the top and front of the chamber. The rear of the chamber should not have much accumulation. If it does, clean it out. NOTE: 1/4” to 1/2” of creosote in the spiral chamber is normal.
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Warranty HARMAN® CENTRAL HEATING PRODUCTS LIMITED wARRANTY Hearth & Home Technologies Inc., on behalf of its Harman® brand (”HHT”), extends the following warranty for all Harman® furnace and boiler products (“Products”) that are purchased from an HHT authorized dealer.
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Notes 15 3-90-70742R13_10/13
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Notes 16 3-90-70742R13_10/13
PAGE 17
Service & Maintenance Log Date Of Service 17 Performed By Description Of Service 3-90-70742R13_10/13
PAGE 18
SF160 Service Parts wood, Coal fired Boiler 1-70-03233 1 Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active 11 2 3 4 8 9 10 5 6 7 IMPORTanT: THIS IS DaTED InFORMaTIOn. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide Stocked at Depot model number and serial number when requesting service parts from your dealer or distributor.
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SF160 Service Parts Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active IMPORTanT: THIS IS DaTED InFORMaTIOn. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide Stocked at Depot model number and serial number when requesting service parts from your dealer or distributor.
PAGE 20
SF260 Service Parts Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active wood, Coal fired Boiler Appliance 1-70-03236 1 10 2 3 7 8 9 4 5 6 IMPORTanT: THIS IS DaTED InFORMaTIOn. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor.
PAGE 21
SF260 Service Parts Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active IMPORTanT: THIS IS DaTED InFORMaTIOn. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor.
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At Harman®, we build each product to a standard, not a price. (Signature of Boxer) Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman® in Halifax, PA, USA.