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ASSEMBLY PROCEDURE FOR S-TEK BACKSHELL ADAPTORS

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IS-32 Issue: 4 Date: 01.04.11 C/Note: 11172 Page 1 of 4

This instruction sheet is designed to demonstrate how to assemble Datamate product equipped with

metal backshells. The part numbers include:

M80-4C1XX05S1

M80-4C1XX42S1

M80-4D1XX05S1

M80-4D1XX42S1

Note: Example shown is M80-4C11005S1. Kits includes four ‘E’-clips, two are spare.

Kit of parts is as follows:

Tools required for these products include:

BAND-IT Tie-Dex tool A301 (A590 kit)

Hand Crimp Tool M22520/2-01 with Positioner T5747

Contact insertion tool Z80-280

‘E’-clip tool Z80-300

1 x Band-It Tie Dex

1 x Metal

backshell

1 x Datamate

moulding

2 x

ackscrews

4 x ‘E’-clips

Crimp contacts

Summary of content (4 pages)

PAGE 1
ASSEMBLY PROCEDURE FOR S-TEK BACKSHELL ADAPTORS This instruction sheet is designed to demonstrate how to assemble Datamate product equipped with metal backshells. The part numbers include: M80-4C1XX05S1 M80-4C1XX42S1 M80-4D1XX05S1 M80-4D1XX42S1 Note: Example shown is M80-4C11005S1. Kits includes four ‘E’-clips, two are spare.
PAGE 2
ASSEMBLY PROCEDURE FOR S-TEK BACKSHELL ADAPTORS 1) Feed cables through required length of braiding. It may be advisable to secure the cables together with electrical tape or similar to prevent wires becoming entangled in braiding. Leave the tape on until instructed to remove it later in these instructions. 2) Feed Band-It tie over cables and braiding for application later. 3) Feed cabling through ellipse/circular feature of backshell as shown below.
PAGE 3
ASSEMBLY PROCEDURE FOR S-TEK BACKSHELL ADAPTORS 6) Once braiding has been terminated as described and shown on page 2, and the locking lip is positioned as recommended, the Datamate connector can be positioned into the backshell housing ready to receive the jackscrews as shown below. Ensure moulding is pushed fully into backshell prior to fitting the jackscrews.
PAGE 4
ASSEMBLY PROCEDURE FOR S-TEK BACKSHELL ADAPTORS d. Apply ‘E’-clip to jackscrew as shown in Fig.3 and repeat step a. to c. for second ‘E’-clip application. Assembly complete. Make sure that both ‘E’-clips are fully seated around the jackscrews. Fig.3 Please contact technical@harwin.co.uk for advice and assistance. All instructions are available at http://www.harwin.com/downloads/instructions/ For full tooling instructions on the Band-It Tie Dex go to http://www.band-it.co.uk/tooling.