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ManualsBrandsHarwin ManualsToolsZ30-020

IS-13 Issue: 3 Date: 03.10.07 C/Note: 9874 Page 1 of 4

HAND CRIMP TOOL Z30-020

This Hand Crimp Tool has been designed for use with the following crimp contacts:

M30-1000046................................ 1.25mm Pitch Crimp Contacts, Reeled, Tin

M30-1010046................................ 1.25mm Pitch Crimp Contacts, Strip of 10, Tin

TOOL DESCRIPTION

The Z30-020 Hand Crimp Tool consists of a ratchet mechanism hand tool and a set of jaws. The

jaws comprise of upper and lower crimp dies.

The contact is correctly crimped when the tool is free to open at the fully closed position, i.e.

when the ratchet releases.

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Summary of content (4 pages)

PAGE 1
HAND CRIMP TOOL Z30-020 This Hand Crimp Tool has been designed for use with the following crimp contacts: M30-1000046................................ 1.25mm Pitch Crimp Contacts, Reeled, Tin M30-1010046................................ 1.25mm Pitch Crimp Contacts, Strip of 10, Tin TOOL DESCRIPTION The Z30-020 Hand Crimp Tool consists of a ratchet mechanism hand tool and a set of jaws. The jaws comprise of upper and lower crimp dies.
PAGE 2
CRIMPING PROCEDURE 1. Ensure that the wire to be crimped is within the specified range of sizes for the contact and the crimp tool. Failure to use the specified wire size will result in poor quality crimps and possible tool damage. Wire Gauge 30 AWG 28 AWG 26 AWG 2. Minimum pull-off force (Newtons) 5N 10N 20N The wire insulation covering should be stripped back to 1.5mm. Care should be taken to avoid cutting or displacing the conductors.
PAGE 3
7. Push the contact until the contact touches the stopper-block. Check that the carrier of the contact goes into the groove of the carrier-cutter. Do not push on the contact when the contact touches the stopper-block, because the contact will become distorted. 8. Compress the hand tool by one notch, then position the cable within the tool as shown below. 9. Hold the cable steady and fully compress the handle, to complete the crimping operation.
PAGE 4
INSPECTION The contact’s mating dimensions can be checked after crimping by gauge plates. 0.1mm thickness gauge should go through mating area. 0.2mm thickness gauge should not go through mating area. TOOL CARE We strongly recommend that you: 1. DO NOT open the handle when the handle is tightened halfway. 2. DO NOT crimp any contact and cable other than those recommended. 3. DO NOT drop the crimp tool or damage it in any way. 4. DO NOT use any other power for crimping except the hand. 5.