Product Manual

ManualsBrandsHauler Racks ManualsAutomotiveUniversal Aluminum Camper Shell Rack — For Full-Size Pickup Trucks with Caps

HAULER RACKS, INC. Page 1 of 7 Toll Free: 1-800-843-5445

1800 Freeway Boulevard Phone: 763-546-5620

Minneapolis, MN 55430-1708 Fax: 763-546-0933

WWW.HAULERRACKS.COM

C300 RACK INSTRUCTIONS

P/N C300FULL-1 / C300MINI-1

Package Contents:

PARTS

(2) CROSS BARS

(4) C300 LEGS

(4) C300 HINGE ASSEMBLIES

(4) C300 LOAD SECURE POSTS

HARDWARE KIT

(8) 3/8”-16 NUTS

(8) 3/8” SPLIT LOCK WASHERS

(8) 3/8”-16 x 2” HEX BOLTS

(20) 5/16”-18 x 1” HEX BOLTS

(20) 5/16”-18 NUTS

(20) 5/16” SPLIT LOCK WASHERS

(8) SPACERS

Before you begin:

Rack fits both straight and angled caps.

Remove all components from the shipping carton.

The rack should be assembled on a padded surface such as carpet to prevent scratching of aluminum surfaces. Remove bands securing

components together.

Read the instructions thoroughly to familiarize yourself with the assembly sequence.

Note that you DO NOT tighten any nuts and bolts until the completed rack is installed on the vehicle unless specified. This allows for minor

adjustments to the rack during the installation process.

Gather the following tools used to assemble and install the rack.

9/16” Socket or open end wrench

1/2” Socket or open end wrench

3/8” Drill bit and drill

Pencil or marker

Tape measure

Center punch and hammer (optional)

Level

2x4 Boards

Summary of content (7 pages)

PAGE 1
C300 RACK INSTRUCTIONS P/N C300FULL-1 / C300MINI-1 Package Contents: PARTS (2) CROSS BARS (4) C300 LEGS (4) C300 HINGE ASSEMBLIES (4) C300 LOAD SECURE POSTS HARDWARE KIT (8) 3/8”-16 NUTS (8) 3/8” SPLIT LOCK WASHERS (8) 3/8”-16 x 2” HEX BOLTS (20) 5/16”-18 x 1” HEX BOLTS (20) 5/16”-18 NUTS (20) 5/16” SPLIT LOCK WASHERS (8) SPACERS Before you begin: Rack fits both straight and angled caps. Remove all components from the shipping carton.
PAGE 2
1. Hinge assembly Assemble the C300 hinge base as shown using (2) 5/16”-18 x 1” hex head bolts, (2) 5/16” split lock washers and (2) 5/16”-18 nuts. Assemble the C300 hinge leg as shown using (2) 5/16”-18 x 1” hex head bolts, (2) 5/16” split lock washers and (2) 5/16”-18 nuts. Repeat for other hinges. HAULER RACKS, INC. 1800 Freeway Boulevard Minneapolis, MN 55430-1708 Page 2 of 7 Toll Free: 1-800-843-5445 Phone: 763-546-5620 Fax: 763-546-0933 WWW.HAULERRACKS.
PAGE 3
2. Leg assembly Place the C300 leg to the outside of the hinge assembly as shown. Position the 5/16”-18 nuts so they slide into the inner channel of the c300 leg. Slide the C300 leg so that the end of the leg is 1/8” from the hinge base. Tighten the 5/16”-18 x 1” hex bolts. Repeat for remaining hinge assemblies. HAULER RACKS, INC. 1800 Freeway Boulevard Minneapolis, MN 55430-1708 Page 3 of 7 Toll Free: 1-800-843-5445 Phone: 763-546-5620 Fax: 763-546-0933 WWW.HAULERRACKS.
PAGE 4
. Crossbar assembly Orientate the hinge with leg assembly as shown with the angle ends pointing away from the center of the crossbar. Slide the 5/16”-18 nuts into the inner channel of the crossbar. Slide the assembly into the crossbar. Repeat for other side of crossbar. Repeat for other crossbar. Slide in (1) 5/16”-18 nut into the inner channel of the crossbar on each end as shown below. Repeat for other crossbar. HAULER RACKS, INC.
PAGE 5
4. (Continued) Crossbar assembly Install the C300 load secure posts as shown. Place the ends of the C300 load secure posts so they are flush against the crossbar. Tighten the C300 load secure posts with (2) 5/16” split lock washers and (2) 5/16”-18 x 1” hex bolts. Repeat for other crossbar bar. 5. Mounting to cap Place the rack assemblies on the cap to the desired positions. Place a 2” x 4” boards between the cap and crossbar to provide minimum clearance between the cap roof and bottom of the crossbar.
PAGE 6
5. (Continued) Mounting to cap Move the leg assemblies so they are flush against the cap. Use a tape measure to center the crossbar over the cap for best results. Mark the location of the hole pattern of the legs onto the cap. Move the legs aside and use a center punch to mark the center of the hole for drilling (optional). Drill 3/8” diameter holes through the cap at the mark locations. Reposition legs over drilled holes. Place (2) 3/8”-16 x 2” hex bolts through the leg and cap.
PAGE 7
Customer Limited Warranty and Standard Return Policy Hauler Racks, Inc. offers to preferred customers a special limited warranty. It is our goal to provide effective service for any warranty or standard return. This statement of warranty and return policy is divided into two sections: Warranty Returns of Defective Product and Standard Returns of Unused Product. Warranty Returns of Defective Product Hauler Racks, Inc.