Fan for K-9 Transportation Systems Installation Instructions

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INSTALLATION INSTRUCTIONS KK-K9-F14-K

K9 TRANSPORTATION SYSTEM

2003-2009 EXPEDITION

TOOLS REQUIRED:

Power Drill

Drill Bit Set

Standard & Metric Socket Sets

Phillips Screw Driver

Open End Wrench Set

Wire Cutters / Crimping tool

Ratcheting Wrench Extension

Torx Bit Set

4 ½” Hole Saw (Exhaust Fan Option)

Caulk Gun

HARDWARE:

QTY: DESCRIPTION: PART #:

28 ¼” x ½” Stainless carriage bolts GSM32022

8 ¼” x ¾” Stainless carriage bolts GSM32024

64 ¼” flanged serrated nuts GSM30023

6 ¼” x ¾” Hex head cap screw GSM33001

6 ¼” x 1 ½” Hex head lag screw GSM33062

36 #12 x ¾” Stainless sheet metal screws GSM34177

24 #10 x ¾” Stainless sheet metal screws GSM34170

12 #10 x ½” Stainless sheet metal screws GSM34169

10 #10 x ¾” Stainless machine screws GSM34098

6 #10 x ¾” Sheet metal screws GSM33195

1 Tube silver caulk PRM97343

1 46” x 45 ½” Rubber Floor mat KNM01029-SUV

10 #10 x ½” Flat head sheet metal screws GSM33150

Always!

¾ Read all instructions before installing any Havis-Shields Equipment Corp products.

¾ Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes!

¾ Use hardware provided with install kit

For product support, visit the Install Instructions Section of our website at

http://havis.com/Installation/Installation.html, email technicalsupport@havis.com or call 1-800-

524-9900.

Summary of content (8 pages)

PAGE 1
INSTALLATION INSTRUCTIONS KK-K9-F14-K K9 TRANSPORTATION SYSTEM 2003-2009 EXPEDITION TOOLS REQUIRED: Power Drill Drill Bit Set Standard & Metric Socket Sets Phillips Screw Driver Open End Wrench Set HARDWARE: QTY: DESCRIPTION: 28 ¼” x ½” Stainless carriage bolts 8 ¼” x ¾” Stainless carriage bolts 64 ¼” flanged serrated nuts 6 ¼” x ¾” Hex head cap screw 6 ¼” x 1 ½” Hex head lag screw 36 #12 x ¾” Stainless sheet metal screws 24 #10 x ¾” Stainless sheet metal screws 12 #10 x ½” Stainless sheet metal screws 10 #
PAGE 2
Assembled K9 Transportation System for 2003-2009 Ford Expedition Rear of Unit Driver Side Tunnel Rear Support Plate (not shown) Dome Light Location for 11” Fan (PRM97466) Passenger Side Tunnel Mounting Legs & Hold Down Plates Front of Unit 2 KK-K9-F14-K_INST_11-08
PAGE 3
SUBASSEMBLY: Note: If doors have electric door switches, they must be reattached to original plug assembly. Switch assembly must then be wired-tied down so it does not interfere with window or door latch operations. View of Expedition door panel Remove hex head screws holding lower section of door panel Remove window switch and reconnect. Wire tie switch in safe location. Remove plastic trim piece.
PAGE 4
Remove bolt 1. Remove the specified bolt and cut on the line shown left. 2. The upper portion of the cut piece will remain off. 3. Save for vehicle re-sale.
PAGE 5
Remove plastic storage compartment INSTALLATION: Note: The K9 unit will not slide into rear hatch opening without removing ream door trim panels. Side tunnels must also be removed. 1. Attach floor mounting plates to height adjustable front legs with ¼” x ¾” carriage bolts and serrated nuts. (Photos 1 and 2) 2. The holes in mounting plates will line up with OEM seat mount holes. Bolt the plate and leg assembly to vehicle using OEM seat bolts. Adjust leg height to 7 ¾” inch. 3.
PAGE 6
4. Attach rear support plate to bottom of rear floor lip using ¼” x ¾” hex head bolts. (Photo 3) 5. Attach top of K9 mounting legs to floor using ¼” x ¾” carriage bolts and serrated nuts. Holes in floor will line up with holes in mounting feet. 6. Loosely attach side tunnels to main housing using ¼” x ¾” and ¼” x ½” carriage bolts. Note: Use ½”long bolts on double skin and ¾”long on triple skin. 7. Housing final step: • Center K9 housing so tunnels are even on both sides.
PAGE 7
Hinge up window guard and reattach to bracket with 10-32 x ½” Stainless machine screws and #10 Flat washers. NOTE: Door panel fillers are provided for the Expedition EL. This is not used for the standard length Expedition. Standard door panel EL 8. Final Installation Steps: • • • • Mount dome light switch box. A switch box is provided so switch can be mounted to K9 housing in various locations. (At topside of driver-side tunnel housing works well). Wire to 12-volt power source on as preferred.
PAGE 8
KK-K9-F14-K_INST_11-08