Double 3 CODE 533A OWNER’S HANDBOOK (English Version) FROM SERIAL NO: 533A001001 Issue : Sept 2002 HANDBOOK: 533018 (Rev.0.
MAIN FEATURES /SPECIFICATIONS Main Features 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
CONTENTS 1.1 Main Features/Specifications 1.2 Contents 1.3 Introduction 1.4 Warranty 1.5 - 1.8 Safety Precautions 1.8 Safety Symbols 1.8 Decal Symbols 1.9 Assembling the Mower 1.9 - Delivery Checklist 1.9 - Handlebar 1.9 - Adjust Handlebar Height 1.9 - Grassbag Attachment 1.10 Before Starting the Mower 1.10 - Prevent Engine Damage 1.10 - Oil Type 1.10 - Check Oil Level 1.10 - Fuel Type 1.11 - 1.14 Operating The Mower 1.11 - Controls 1.11 - Starting Step 1 1.11 - Step 2 1.11 - Step 3 1.12 - Forward Travel 1.
INTRODUCTION Thank you for purchasing a Hayter mower. The following pages are designed to help you gain safe and efficient service from your mower. IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety, operation, maintenance and specifications. Read and understand this handbook prior to operating your mower for the first time. Make sure you are familiar with all the controls and points of regular maintenance.
WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturer of the engines furnish their own warranty and services are provided through their authorised network (Refer to "Engine Warranty Statement").
SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your mower is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury. Training Before using the mower read the owners handbook carefully. Pay particular attention to the safety precautions.
SAFETY PRECAUTIONS Preparation - Always use fresh fuel. Stale fuel can block the carburettor and cause leakage. - Replace fuel tank and oil tank caps securely. A damaged cutterblade or loose fixing bolt are major hazards. Before use, always visually inspect the cutting mechanism to ensure that it is in good condition.
SAFETY PRECAUTIONS Operation Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift/open the rear deflector/door while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot. Stop the engine and disconnect the spark plug lead: - Before clearing blockages or unclogging the discharge chute. - Before cleaning/checking or working on the mower.
SAFETY PRECAUTIONS Maintenance & Storage Allow the engine to cool before storing in any enclosure. To reduce the fire hazard, keep the engine and the surrounding deck area free of grass, leaves, or excessive grease. Check the rear deflector and grassbag frequently for wear or deterioration. Replace worn or damaged parts for safety. If the fuel tank has to be drained, this should be done outdoors and when the engine is cool. Wear strong work gloves when removing and reassembling the cutterblade.
ASSEMBLING THE MOWER Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly. If any items are missing contact, your local Hayter dealer. 1. Engine Handbook. 2. Warranty Reg. Card. 3. Grassbag. 4. Mulcher Plug Note.(Inside Chute) 5. Side Discharge Chute To prevent accidents cut off the long ribbon attached to the grassbag and discard. Handlebar Unscrew the handlebar securing knobs sufficiently to allow the handlebar to pivot.
BEFORE STARTING THE MOWER Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. Oil Type Check Oil Level FULL OIL Always use high quality detergent oil classified SAE 30 Oil. Never use additives with this oil. To prolong the life of your engine it is important that the oil is changed after the first 5 hours of use - refer to ‘Maintenance Schedule’. 0.
OPERATING THE MOWER Controls Operate all control levers several times and ensure that the cables move freely. Check that the engine stop and ground drive clutch levers return freely to their rest position when released. Starting - Step 1 Move the throttle control lever to the ‘Fast’ position. Step 2 Dou 3 ble Push the primer button 5 times allowing 2 seconds between each push. Step 3 Stand behind the mower and hold the handlebar with your left hand together with the engine stop lever.
OPERATING THE MOWER Forward Travel High Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction. When the ground drive clutch lever is disengaged the mower may be pushed. This feature is useful when mowing in confined areas. Low The mower has a three speed rear wheel transmission system. To change the speed disengage the ground drive clutch lever. Move the transission speed control lever to the desired speed (Number 3 being the fastest position).
OPERATING THE MOWER Height of Cut Move the height of cut lever sideways to disengage it from the locking notch, then push forwards to raise or pull backwards to lower the height of cut. Release the lever in the required position and ensure that it locks firmly into one of the seven notch settings. 305113 Always select a height of cut to suit operating conditions. Prevent engine overloading and blockages by avoiding low cuts in long grass conditions. Be prepared to make two cuts when the grass is long.
OPERATING THE MOWER Side Discharge Remove the rear discharge chute by removing nuts and washers. Slide the assembly from under the the shoulder bolt (A). Slide the new side dicharge chute assembly under the shoulder bolt (A). Then fasten the front and the back of the assembly with the fasteners. A A Heavy Growth To prevent engine overloading and blockages be prepared to make two cuts in areas of heavy growth.
LAWN CARE CALENDAR To be used as a guide only. January There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. February Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary. March The yearly lawn work programme really starts this month. As soon as the ground conditions are suitable, the first cut can be made.
LAWN CARE CALENDAR August Keep mowing regularly and watering as necessary. Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weather conditions leave the grass longer to help retain ground moisture. September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow. October Rake out the thatch from the turf and spike the lawn to assist in drainage. Brush in peat and sharp sand.
MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass. First 5Hrs After the very first five hours change the engine oil Daily Check the oil level Remove grass debris from around the engine, exhaust/exhaust guard and air ways in the top cowl and underside of the deck housing.
MOWER MAINTENANCE To prevent accidents stop the engine disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. Engine 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Engine Cowl Carburettor Spark Plug / Lead Exhaust Guard Exhaust Oil filler Cap/ Dipstick Start Grip Fuel Cap Finger Guard Air Cleaner Primer Button 8 7 6 9 10 11 1 2 5 4 3 Throttle Cable Adjustment Loosen the outer cable clamp screw (1) and move the governor control lever (2) as far back as possible.
MOWER MAINTENANCE Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower’ for oil checking and filling instructions. elbuoD 3 Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:1. Drain fuel by running the engine until the fuel tank is empty. 2. Remove the spark plug lead. 3. Allow the engine to cool. 4. Drain the oil while the engine is warm.
MOWER MAINTENANCE Spark Plug Service Use only Briggs & Stratton spark tester (1) to check for a spark as shown in the diagram. Replace the spark plug every 100 hours or every season, whichever occurs first. A spark plug wrench is available from any authorised Briggs & Stratton service dealer. 1 Check the spark plug gap with a feeler gauge and set at 0.76mm.
MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use. To prevent accidents fertilisers and top dressings are particularly corrosive. Thoroughly clean the mower deck immediately after use on treated grass and store well away from corrosive materials. Securing Nuts & Bolts Regularly check that all securing nuts and bolts are tight. Replace missing or damaged items immediately.
MOWER MAINTENANCE Lubrication Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing. Cutterblade Removal elbuoD 3 Drain the fuel by running the engine until the fuel tank is empty and the engine stops. Remove the spark plug lead and allow the engine to cool.
MOWER MAINTENANCE Cutterblade Assembly 1 2 3 4 Assemble the cutterblade (1) with the turned up edges facing towards the engine. Secure the cutterblade using the belleville washers (2) washer (3) and new fixing bolt (4) and tighten to a torque of 47.5Nm. 1 To prevent accidents never reuse the fixing bolt. 2 4 3 Cutterblade Sharpening A slightly worn cutterblade may be re-sharpened. Both blade edges must be sharpened equally to ensure balance.
MOWER MAINTENANCE Storage To store the handlebar unscrew the 2 small securing knobs sufficiently to allow it to pivot forwards to rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine spark plug.
TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Incorrect oil level. Check oil level. Obstruction under deck. Remove obstruction. Excess oil level. Check oil level. Air cleaner cartridge oil soaked or blocked. Service air cleaner. Fuel starvation. Fill fuel tank. Fuel cap vent blocked. Clean fuel cap vent. Engine under load. Raise height of cut. Fuel starvation. Fill fuel tank. Engine cold. Push Primer. Incorrect/contaminated fuel.
TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose. Tighten bolts Cutterblade bolt loose. Tighten bolt Cutterblade out of balance. Balance cutterblade Bent crankshaft.
DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY HAYTER LIMITED, Spellbrook, Bishop’s Stortford, Herts CM23 4BU ENGLAND declare that the lawnmower: Models: Machine Type No.
533A PARTS LIST NO. DESCRIPTION PART NO.
533A PARTS LIST NO. DESCRIPTION 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 1.
533A PARTS LIST NO. DESCRIPTION PART NO.
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CUSTOMER INFORMATION /NOTES Mower Serial No:................................................................................. Engine Model:.................................. Type:....................................... Code:..................................... Notes: 1.