11-0444(A) 19/1/06 8:55 am Page 1.1 Envoy CODE 100D OWNER'S HANDBOOK (English Version) CODE FROM SERIAL NO: 100D 260000001 ISSUE: 28.11.05 HANDBOOK: 111-0444(REV .A.
111-0444(A) 19/1/06 MAIN 8:55 am Page 1.2 FEATURES /SPECIFICATIONS Main Features 4 1 2 3 4 5 6 7 8 9 10 11 Handlebar Securing Knob. Cable. Switch Control Unit. Bail Arm. Handlebar. Cable Cleat. Grassbag Assembly. Rear Deflector. Serial No. Decal. Height of Cut Lever Motor Housing 3 5 1 6 1 8 1 7 9 11 10 Specifications Code Supply Rated Input Fuse Rating Weight Cutterblade Speed Cutting width Cutting height Overall dimensions 1.2 100D 220-240V~50Hz 1.
111-0444(A) 19/1/06 8:55 am Page 1.3 CONTENTS 1.2 Main Features/Specifications 1.3 Contents 1.4 Introduction 1.5 Warranty 1.6 - 1.9 Safety Precautions 1.9 Safety Symbols 1.9 Control Symbols 1.10 Assembling the Mower 1.10 - Delivery Checklist 1.10 - Handlebar 1.10 - Grassbag Attachment 1.10 - Supply Cable 1.11 - 1.15 Operating The Mower 1.11 - Electrical Connections 1.11 - Starting 1.11 - Forward Travel 1.11 - Turning 1.12 - Stopping 1.12 - Height of Cut 1.12 - Before Mowing 1.13 - Grassbag 1.
111-0444(A) 19/1/06 8:55 am Page 1.4 INTRODUCTION Thank you for purchasing a Hayter mower. The following pages are designed to help you gain safe and efficient service from your mower. IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety, operation, maintenance and specifications. Read and understand this handbook prior to operating your mower for the first time.
111-0444(A) 19/1/06 8:55 am Page 1.5 WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material or workmanship under normal use for a period of two years from the date of purchase. To qualify for the full benefit of the warranty, the warranty registration card must be returned to Hayter Limited within 14 days of purchase.
111-0444(A) 19/1/06 8:55 am Page 1.6 SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your mower is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury. Training Read the instructions carefully. Ensure that you are familiar with the controls and the proper use of the equipment.
111-0444(A) 19/1/06 8:55 am Page 1.7 SAFETY PRECAUTIONS Preparation Always ensure that the mower is in a safe operating condition. Frequently check all nuts, bolts and screws for tightness. Use only genuine Hayter parts. A damaged cutterblade and loose fixing bolt are major hazards. Before use, visually inspect the cutting mechanism to ensure that it is in good condition. A damaged cutterblade must be replaced immediately with a genuine Hayter replacement part.
111-0444(A) 19/1/06 8:55 am Page 1.8 SAFETY PRECAUTIONS Operation Use extreme caution when reversing or pulling the mower towards you. Switch off if the mower has to be tilted for transportation when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed. Never operate the mower unless the guards are securely in position and in good condition. Start the mower carefully, with feet well away from the cutterblade.
111-0444(A) 19/1/06 8:55 am Page 1.9 SAFETY PRECAUTIONS Safety Symbols Safety Alert - Be aware to the possibility of injury. Danger of severing toes or fingers in cutting mechanism. Danger of being hit by thrown objects. Carefully read the Owners Handbook before using the machine. Switch off and remove plug from mains before performing maintenance or repair work. Keep bystanders at a safe distance from the mower. Do not use in rain or in wet conditions.
111-0444(A) 19/1/06 8:55 am Page 1.10 ASSEMBLING THE MOWER Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly. If any items are missing contact, your local Hayter dealer. 1. Instruction Sheet 2. Grassbag Frame 3. Grassbag Top Cover 4. Grassbag Fabric 5. Supply Cable To prevent accidents cut off the long ribbon attached to the grassbag and discard.
1-0444(A) 19/1/06 8:55 am Page 1.11 OPERATING THE MOWER Electrical Connection Position the mower on the grass area to be cut. Carefully uncoil the supply cable clear of the mower. Ensure that the mains socket is switched 'OFF' before connecting. Switch 'ON'. Note: We recomend the use of a RCCB unit- Refer to "Safety Precautions" - Preparation. Starting Locate the bail arm lever mounted on the handlebar and ensure that your feet are clear of the mower deck.
111-0444(A) 19/1/06 8:55 am Page 1.12 OPERATING THE MOWER Stopping Release the bail arm to stop the motor. WARNING: AVOID ACCIDENTS - The cutterblade may continue to rotate after the mower is switched off Height of Cut Move the height of cut lever sideways to disengage it from the locking notch, then push forwards to lower or pull backwards to raise the height of cut. Release the lever in the required position and ensure that it locks firmly into one of the seven notch settings.
111-0444(A) 19/1/06 8:55 am Page 1.13 OPERATING THE MOWER Grassbag To empty the grassbag raise the rear deflector and pass the grassbag under the handlebar and lower the rear deflector to rest against the rear of the mower. Pour out the grass clippings and shake the grassbag vigorously to clean the airways. Good grass collection depends on good air flow through the grassbag. When collecting grass clippings it is important that the grassbag is emptied regularly to prevent blockages and motor overloading.
111-0444(A) 19/1/06 8:55 am Page 1.14 OPERATING THE MOWER Safe Mower Practice WARNING: PREVENT ACCIDENTS -Take extreme care do not mow across the supply cable. If this should occur, switch off immediately and disconnect the plug from the power supply. Carefully examine the cable for cuts and damage. A defective cable must be replaced before the mower is used again. Always be aware of the location of the supply cable in relationship to the mower and the grass area.
111-0444(A) 19/1/06 8:55 am Page 1.15 OPERATING THE MOWER Overloading Protection Do not let the motor labour or slow down through being overloaded in work. When this situation occurs, raise the front of the mower slightly by bearing down on the handlebar, allow the motor to reach maximum speed and proceed to mow at a slower pace. Alternatively readjust to a higher cut position. If the motor continues to labour, switch off and remove the plug from the mains supply. Remove and empty the grassbag.
111-0444(A) 19/1/06 8:55 am Page 1.16 LAWN CARE CALENDAR To be used as a guide only. January There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. February Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary. March The yearly lawn work programme really starts this month. As soon as the ground conditions are suitable, the first cut can be made.
111-0444(A) 19/1/06 8:55 am Page 1.17 LAWN CARE CALENDAR August Keep mowing regularly and watering as necessary. Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weather conditions leave the grass longer to help retain ground moisture. September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow. October Rake out the thatch from the turf and spike the lawn to assist in drainage. Brush in peat and sharp sand.
111-0444(A) 19/1/06 8:55 am Page 1.18 MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass. Daily Remove grass debris from around the height of cut ratchet, air filter in the cowl and the underside of the deck housing.
111-0444(A) 19/1/06 8:55 am Page 1.19 MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use. Securing Fasteners Regularly check that all securing nuts and bolts are tight. Replace missing or damaged items immediately. Bolt - Cutterblade fixing Torque 20Nm Plastic Screws - Bottom of Handlebar Torque 3.5Nm General Screws - Used on plastic parts 1.5Nm (Note: Use manual handtools only).
111-0444(A) 19/1/06 8:55 am Page 1.20 MOWER MAINTENANCE Cutterblade Removal Turn the mower on its side. 2 1 Firmly grip the end of the cutterblade (2) with a gloved hand and remove bolt (1). When replacing ensure that the new cutterblade is the correct way up with the turned edges facing towards the motor before locating onto the two carrier pins. Secure the cutterblade fixing nylon bolt and tighten to the specified torque of 20Nm. The cutterblade has sharp edges.
111-0444(A) 19/1/06 8:55 am Page 1.21 MOWER MAINTENANCE Cutterblade Sharpening A slightly worn cutterblade may be re-sharpened. Both blade edges must be sharpened equally to ensure balance. Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require. Remove the cutterblade from the mower and clean using a brush and water. Inspect the cutterblade for signs of damage. Sharpen both cutting edges with a flat file to restore performance.
111-0444(A) 19/1/06 8:55 am Page 1.22 MOWER MAINTENANCE Storage Handlebar storage: To collapse the handlebar first unscrew the two top securing knobs to allow the top section of the handlebar to pivot forward to rest against the middle section then unscrew the bottom two securing knobs sufficiently to allow both top and middle sections to be folded forwards.
111-0444(A) 19/1/06 8:55 am Page 1.23 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Motor fails to start. Mains supply socket dead. Test socket by plugging in another appliance. RCCB tripped. Remove mower plug and check RCCB action. Check the supply cable for any obvious signs of damage and replace immediately if defective. If no obvious faults are found a serious fault is indicated. Contact your Hayter Dealer. Plug pulled out of mains socket. Re-engage plug. Fuse failure.
111-0444(A) 19/1/06 8:55 am Page 1.24 TROUBLE SHOOTING PROBLEM Motor vibrates excessively. Uneven cut Discharge chute blocks. Mower is hard to push. Poor grass collection. 1.24 POSSIBLE FAULT REMEDY Mounting bolts loose. Tighten bolts. Cutterblade bolt loose. Tighten bolt. Cutterblade out of balance. Balance cutterblade. Undulating ground contours. Change direction of travel. Cutterblade worn. Sharpen the cutterblade. Cutterblade out of balance. Balance cutterblade.
111-0444(A) 19/1/06 8:55 am Page 1.25 EC DECLARATION OF CONFORMITY Manufactured for: HAYTER LIMITED, Address: Spellbrook, Bishop’s Stortford, Herts. CM23 4BU.
111-0444(A) 19/1/06 8:55 am Page 1.26 PARTS LIST ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1.26 DESCRIPTION PART NO. QTY.
111-0444(A) 19/1/06 8:55 am Page 1.27 PARTS LIST ITEM NO. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 DESCRIPTION Spring - Deflector Knob - HOC Ratchet - HOC Washer - Spring M8 Grassbag - Fabric/base Frame - Grassbag Top - Grass Bag Screw - M6 x 20 Bolt M10 x 30 Fan - Motor Top Spacer - Rear Wheel Pin - Spring HOC Spring - Counter Balance Cleat - Cable Terminal Block Washer - Grip M10 Vent Mesh Grille Cable - Tie Washer - M8 Main Lead - 17m UK Assy Decal Caution PART NO. QTY.
111-0444(A) 19/1/06 8:55 am Page 1.28 PARTS LIST 35 33 36 58 15 15 15 37 32 34 54 15 58 60 38 38 37 58 31 37 38 39 27 38 15 47 37 29 57 15 61 28 30 41 48 15 42 40 26 24 46 45 43 41 25 56 49 50 55 15 3 1 2 20 59 44 4 19 23 15 15 51 15 15 6 7 15 10 8 7 6 8 18 10 6 6 6 11 15 53 5 52 51 51 20 6 51 13 12 17 14 15 16 21 14 5 6 51 14 15 14 15 19 22 20 6 10 10 15 6 9 6 8 6 15 7 15 7 8 15 1.
111-0444(A) 19/1/06 8:55 am Page 1.29 NOTES Notes:- 1.
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