Pro Logic Programming Flow Chart default menu day and time water temperature air temperature chlorinator setting denotes conditional items salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error filter speed pH/ORP levels settings menu Automation and Chlorination spa heater1 temperature pool heater1 temperature spa solar temperature pool solar temperature superchlorinate
LIMITED WARRANTY Goldline warrants its Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic products (products with Goldline part numbers starting with AQ-RITE-, AQ-RT-PRO, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-, AQL-CL-, PLP-, PL-PS-, and HPC-2) to be free from defects in material or workmanship, under normal use and service: IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment, basic safety precautions should always be followed, including the following: • • • • • READ AND FOLLOW A
Heater Checkout Follow these instructions to verify that the Pro Logic is properly controlling the heater. 1. Check that the Pro Logic is calling for the heater to turn on as indicated by the “Heater” LED being illuminated. If the “Heater” LED is illuminated, go directly to step 2; if not, then check the following: • The heater is enabled (Configuration Menu/Heater Config.). • The heater temperature setting is at least 2ºF greater than the water temperature (Settings Menu / Pool Heater & Spa Heater).
Introduction All Timeclocks 7-day Before You Begin Toggle between 7-day (default) and Weekend/Weekday time options Move to previous/next configuration menu This selection affects ALL of the timeclock logic in the Pro Logic. If “7-day” is selected, each timeclock will have one set of turn-on/turn-off settings that operate every day of the week.
Solar – the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. Solar heating must be enabled in the “Solar Config. menu for proper operation to occur. Installation Steps In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor cleaner and the normal return jets which facilitate efficient surface skimming.
Low Speed of a 2-speed Filter Pump – the Pro Logic will operate the aux relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation. 1. Preparing Pool/Spa Water General Water Chemistry Timeclock – the aux relay will turn-on and turn-off at the times set for the aux1 timeclock in the Timers Menu. The AUX button can also be used to turn the output on and off.
Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle when the Lights button is pressed, rather than using the Settings Menu. Note that only one button can be assigned to this function. Lights Relay This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for the Lights output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired.
Solar Priority If both “Solar Control” and “Heater Control” are enabled, the Solar Priority feature will keep the conventional heater off whenever solar heat is available. This provides the most cost effective way of heating the pool. When solar heat is not available, the conventional heater will operate normally. Pool Sizing Formula Liters Gallons (pool size in meters) (pool size in feet) Rectangular Length x Width x Average Depth x 7.
When the filter pump is running and the heater is on: Pressing the “Filter” button once will cause the heater to turn off, but the filter pump will continue to run for heater cooldown (filter LED flashing and message on display). Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off.
Lowest Speed This is the lowest speed that the variable speed pump is allowed to run at. It is used as the lower limit in the Low Speed Settings Menu. Set lowest speed from 10% (default) to 50%. Optional Remote Controls Goldline offers a variety of wired and wireless remote control options for the Pro Logic. Each model gives you the ability to control your pool’s functions from a remote location, away from the Control Center.
Filter Operation If “Spa Spillover” is selected, the Pro Logic will automatically switch the pool/spa suction and return valves to “spillover” at the start of the programmed pool filtering time period or when the super-chlorinate function is turned on. The valves will remain in this position for the remainder of the super-chlorinate period. This option is usually preferable because both the pool and spa water will be filtered and sanitized.
3. Plumbing Chemistry Config. Wizard + to enter Pool/Spa system configuration Press to access Chemistry Config. Wizard Move to previous/next menu item Chemistry Configuration Wizard Requires use of the optional AQL-CHEM Sensing Kit. Following the steps of the Chemistry Config. Wizard will set up the AQL-CHEM to sense ORP and pH levels and, if the AQL-CL chlorination kit is used, can configure the Pro Logic to generate the correct amount of chlorine to properly sanitize the pool.
5. Configuration Setup After plumbing and wiring are complete, the Pro Logic MUST BE CONFIGURED before attempting to operate. Configuration information is entered at the keypad and “tells” the Pro Logic what equipment is connected and how each should be controlled. Accessing the Configuration Menus Configuring the Pro Logic requires that you navigate through the Configuration Menu and input various information.
AQL-CHEM ORP and pH Sensing Kit 4. Electrical Wiring Plug in the connector from the AQL-CHEM into the “AQL-CHEM” connector on the main PCB in the Pro Logic control unit. Connector for AQL-CHEM Wireless Base Receiver Connector Remote Keypad AQL-CHEM Connector “Local” Display Temp Sensor Inputs Heater Output x x Valve Connectors Flow Switch Flow Switch High Voltage Relays Cell Connector Only applicable if the chlorinator function is enabled.
Remote Display/Keypad The Pro Logic main unit can connect to a maximum of 3 remote wired display/keypads (ordered separately). Manufacturer Use four conductor cable (typically phone cable) to connect the wired remote display/keypad with the Pro Logic Control Center as shown below. The maximum wiring distance is 500ft. (160m). Note that the terminals on both the Pro Logic main unit and the wired remote display/keypad are numbered: Connect 1 to 1, 2 to 2, etc. Refer to diagram below.
High Voltage (120/240V) Pool Equipment All Pro Logic relays are double pole (they make/break both “legs” of 240V circuits) and are rated at 3HP/ 30A at 240V (1½HP/30A at 120V). Refer to the diagram below for typical relay wiring. 240 VAC Load 120 VAC Load Hayward Variable Speed Filter Pump: Refer to the diagram below for proper low voltage communication wiring between the Pro Logic and the Hayward Tristar Variable Speed Control (VSC). Connect screw terminals “1” to “1”, “2” to “2”, etc.
Raypak RP2100 Pool/Spa Heater 1. 2. 3. 4. 5. the relay will be off. Note that when the filter pump relay is off (power off to the VSC), the Pro Logic will not display errors or diagnostics for the pump. The filter pump relay must be on for diagnostic function. Turn power off to heater. Push the mode button to “spa” mode. Set the temperature to the maximum. Push the mode button to “OFF”. Lastly, plug the prewired connector in the P7 position on the board.
Generic Heaters Hayward Heaters 1. Wire heater to 120/240V power source per the instructions in the heater manual. The Pro Logic does NOT control the power going to the heater. 2. Wire the Pro Logic dry contact heater output per the diagram below. Many internal parts of the heater can get very hot--see the heater manufacturer’s recommendations on the minimum temperature rating for wires. If no guidance is given, use 105°C rated wire. 3. Set any ON/OFF switch on the heater to ON. 4.
Generic Heaters Hayward Heaters 1. Wire heater to 120/240V power source per the instructions in the heater manual. The Pro Logic does NOT control the power going to the heater. 2. Wire the Pro Logic dry contact heater output per the diagram below. Many internal parts of the heater can get very hot--see the heater manufacturer’s recommendations on the minimum temperature rating for wires. If no guidance is given, use 105°C rated wire. 3. Set any ON/OFF switch on the heater to ON. 4.
Raypak RP2100 Pool/Spa Heater 1. 2. 3. 4. 5. the relay will be off. Note that when the filter pump relay is off (power off to the VSC), the Pro Logic will not display errors or diagnostics for the pump. The filter pump relay must be on for diagnostic function. Turn power off to heater. Push the mode button to “spa” mode. Set the temperature to the maximum. Push the mode button to “OFF”. Lastly, plug the prewired connector in the P7 position on the board.
High Voltage (120/240V) Pool Equipment All Pro Logic relays are double pole (they make/break both “legs” of 240V circuits) and are rated at 3HP/ 30A at 240V (1½HP/30A at 120V). Refer to the diagram below for typical relay wiring. 240 VAC Load 120 VAC Load Hayward Variable Speed Filter Pump: Refer to the diagram below for proper low voltage communication wiring between the Pro Logic and the Hayward Tristar Variable Speed Control (VSC). Connect screw terminals “1” to “1”, “2” to “2”, etc.
Remote Display/Keypad The Pro Logic main unit can connect to a maximum of 3 remote wired display/keypads (ordered separately). Manufacturer Use four conductor cable (typically phone cable) to connect the wired remote display/keypad with the Pro Logic Control Center as shown below. The maximum wiring distance is 500ft. (160m). Note that the terminals on both the Pro Logic main unit and the wired remote display/keypad are numbered: Connect 1 to 1, 2 to 2, etc. Refer to diagram below.
AQL-CHEM ORP and pH Sensing Kit 4. Electrical Wiring Plug in the connector from the AQL-CHEM into the “AQL-CHEM” connector on the main PCB in the Pro Logic control unit. Connector for AQL-CHEM Wireless Base Receiver Connector Remote Keypad AQL-CHEM Connector “Local” Display Temp Sensor Inputs Heater Output x x Valve Connectors Flow Switch Flow Switch High Voltage Relays Cell Connector Only applicable if the chlorinator function is enabled.
5. Configuration Setup After plumbing and wiring are complete, the Pro Logic MUST BE CONFIGURED before attempting to operate. Configuration information is entered at the keypad and “tells” the Pro Logic what equipment is connected and how each should be controlled. Accessing the Configuration Menus Configuring the Pro Logic requires that you navigate through the Configuration Menu and input various information.
3. Plumbing Chemistry Config. Wizard + to enter Pool/Spa system configuration Press to access Chemistry Config. Wizard Move to previous/next menu item Chemistry Configuration Wizard Requires use of the optional AQL-CHEM Sensing Kit. Following the steps of the Chemistry Config. Wizard will set up the AQL-CHEM to sense ORP and pH levels and, if the AQL-CL chlorination kit is used, can configure the Pro Logic to generate the correct amount of chlorine to properly sanitize the pool.
Filter Operation If “Spa Spillover” is selected, the Pro Logic will automatically switch the pool/spa suction and return valves to “spillover” at the start of the programmed pool filtering time period or when the super-chlorinate function is turned on. The valves will remain in this position for the remainder of the super-chlorinate period. This option is usually preferable because both the pool and spa water will be filtered and sanitized.
Lowest Speed This is the lowest speed that the variable speed pump is allowed to run at. It is used as the lower limit in the Low Speed Settings Menu. Set lowest speed from 10% (default) to 50%. Optional Remote Controls Goldline offers a variety of wired and wireless remote control options for the Pro Logic. Each model gives you the ability to control your pool’s functions from a remote location, away from the Control Center.
When the filter pump is running and the heater is on: Pressing the “Filter” button once will cause the heater to turn off, but the filter pump will continue to run for heater cooldown (filter LED flashing and message on display). Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off.
Solar Priority If both “Solar Control” and “Heater Control” are enabled, the Solar Priority feature will keep the conventional heater off whenever solar heat is available. This provides the most cost effective way of heating the pool. When solar heat is not available, the conventional heater will operate normally. Pool Sizing Formula Liters Gallons (pool size in meters) (pool size in feet) Rectangular Length x Width x Average Depth x 7.
Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle when the Lights button is pressed, rather than using the Settings Menu. Note that only one button can be assigned to this function. Lights Relay This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for the Lights output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired.
Low Speed of a 2-speed Filter Pump – the Pro Logic will operate the aux relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation. 1. Preparing Pool/Spa Water General Water Chemistry Timeclock – the aux relay will turn-on and turn-off at the times set for the aux1 timeclock in the Timers Menu. The AUX button can also be used to turn the output on and off.
Solar – the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. Solar heating must be enabled in the “Solar Config. menu for proper operation to occur. Installation Steps In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor cleaner and the normal return jets which facilitate efficient surface skimming.
Introduction All Timeclocks 7-day Before You Begin Toggle between 7-day (default) and Weekend/Weekday time options Move to previous/next configuration menu This selection affects ALL of the timeclock logic in the Pro Logic. If “7-day” is selected, each timeclock will have one set of turn-on/turn-off settings that operate every day of the week.
Heater Checkout Follow these instructions to verify that the Pro Logic is properly controlling the heater. 1. Check that the Pro Logic is calling for the heater to turn on as indicated by the “Heater” LED being illuminated. If the “Heater” LED is illuminated, go directly to step 2; if not, then check the following: • The heater is enabled (Configuration Menu/Heater Config.). • The heater temperature setting is at least 2ºF greater than the water temperature (Settings Menu / Pool Heater & Spa Heater).
LIMITED WARRANTY Goldline warrants its Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic products (products with Goldline part numbers starting with AQ-RITE-, AQ-RT-PRO, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-, AQL-CL-, PLP-, PL-PS-, and HPC-2) to be free from defects in material or workmanship, under normal use and service: IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment, basic safety precautions should always be followed, including the following: • • • • • READ AND FOLLOW A
Pro Logic Programming Flow Chart default menu day and time water temperature air temperature chlorinator setting denotes conditional items salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error filter speed pH/ORP levels settings menu Automation and Chlorination spa heater1 temperature pool heater1 temperature spa solar temperature pool solar temperature superchlorinate