Operating Instructions Original Operating Instructions micron 5 AOM5LU01
Table of Contents Safety Instructions Intended Use Safety Instructions for Installation and Operation FCC notes Operation Activating the Transmitter Deactivating the Transmitter Automatic Switch-OFF (APO Function) Battery and Battery Charger NiMH Battery Battery Charger Options Safety Features Frequency Management Catch-Release Tandem Operation Catch-Release-Tandem Operation Cable Control radiomatic ® masterkey Address Changeover via Coding Plug Utilization of Button as Shift Key Enabling of the Proportiona
Safety Instructions Read through these operating instructions carefully before working with the radio system. This applies in particular to the installation, commissioning and maintenance of the radio system. The operating instructions are a constituent part of the radio control system and must always be kept close at hand for the responsible personnel. The term ‘machine’ is used in the operating instructions for the different possible uses of the radio system.
FCC notes Part 15.19 Statement This device complies with Part 15 of the FCC Rules [and with ICES-003 of Industry Canada]. Operation is subject to the following two conditions: 1. this device may not cause harmful interference, and 2. this device must accept any interference received, including interference that may cause undesired operation Part 15.
Operation The transmitter is equipped with an electronic radiomatic ® iLOG key. radiomatic ® iLOG contains all the data required for operating the transmitter. Operation is not possible without radiomatic ® iLOG! Depending on the version the radiomatic ® iLOG can also be used for operation of replacement transmitters of identical construction.
Caution: Before starting work always trigger the acoustic signal. This warns all colleagues that the machine is about to move. Deactivating the Transmitter Press the STOP switch. Note: Replace the battery when the status LED in the transmitter flashes red, an acoustic signal sounds and the transmitter vibrates (option). Otherwise, the transmitter will switch off in a few minutes. Recharge the empty battery in the respective charger.
Battery and Battery Charger NiMH Battery The battery capacity depends on the age of the battery and the ambient temperature. Older batteries lose their capacity over time. The battery capacity diminishes more quickly at temperatures below 0 °C (32 °F) and above 40 °C (104 °F). Note: Charge the battery fully before initial use and/or after storing for longer than 6 months.
QA108600 / QD108300 / QD308300 with EC type-approval The charger is supplied with a connecting cable with a matching power plug. Charging the battery: 1. Connect the charger via the connecting cable to the power supply. 2. Insert the battery into the compartment. Charging will start automatically. Technical Data Operating voltage 100 – 240 V AC (QA108600) 10 – 30 V DC (QD108300 / QD308300) Charging time ca.
Options The availability of the following functions depends on the design and configuration of your radio control system. Safety Features radiomatic® shock-off / roll-detect / zero-g / inclination switch The safety features enable a quick shut-down of the radio control in specific emergency situations. Therefore, these intelligent functions prevent a dangerous unintended command from being given to the crane or machine.
radiomatic® infrakey The radio system can only be activated via an infrared link between the transmitter and the receiver. This increases the safety of operation, i.e. the machine can not become inadvertently enabled. radiomatic ® infrakey operates either with an infrared module in the receiver housing (radiomatic ® infrakey internal) or with the offset infrared antenna focus I (radiomatic ® infrakey external). To activate radiomatic ® infrakey, actuate the start button on the transmitter.
Shut-off on Implausible Control Commands The automatic shut-off will activate after a sequence of multiple questionable movement commands. If, for example, one or more joysticks on the transmitter are actuated successively in different directions in an irregular manner, the system switches off automatically. This function protects the operator and the whole work environment from potential dangers as well as the machine from wear resulting from rapid and erratic movements.
Frequency Management Fixed Frequency If the identification plate in the battery compartment of the transmitter shows a frequency value (e.g. 433,500 MHz), the transmitter operates with a fixed frequency. Please contact you service department if the frequency has to be changed because the frequency channel is already assigned to another operator. Frequency Selection via Scanner Transmitter and receiver are equipped with four frequencies (refer to wiring diagrams).
Catch-Release Via the Catch-Release option two or more transmitters can control a machine alternately. When the receiver is switched on, the machine can initially be controlled via any associated transmitter. Once the receiver was taken over by one transmitter, the other transmitters no longer have access. Take over machine 1. Switch the transmitter on. 2. Enter the "Catch" command on the transmitter and actuate the start button.
Tandem Operation Tandem Operation T1 The radio system consists of 1 transmitter and 2 receivers for 2 machines. The transmitter can control the machines individually or in parallel The machines are selected at the transmitter via a rotary switch: A only machine A A+B machine A + machine B B only machine B Tandem Operation T2 The radio system consists of 2 transmitters and 2 receivers for 2 machines. Both transmitters are master transmitters and can control the machines individually or in parallel.
Tandem Operation TM/TS The radio system consists of 2 transmitters and 2 receivers for 2 machines. One transmitter is a master transmitter and can control the machines individually or in parallel. The other transmitter is a slave transmitter and can only control machine B. In order to be able to switch to machine B or A+B at the master transmitter, the key must be removed from the slave transmitter and inserted in the master transmitter.
Catch-Release-Tandem Operation With the Catch-Release-Tandem Operation two or more transmitters can control several machines alternately. Each machine is equipped with a receiver that can receiver and monitor all transmitter frequencies. After activating the receivers all transmitters have equal access to the radio control system. Take over machine 1. Switch the transmitter on. 2. Turn rotary switch on the transmitter to the respective position. 3.
Cable Control With a cable you can generate a direct data connection between the transmitter and receiver. The radio transmission is disabled. At the same time, the power supply of the transmitter is provided through the cable, as well. Connecting the cable 1. Switch the transmitter off. 2. Remove the screw lock on the transmitter and receiver. 3. Connect the transmitter and the receiver with the cable. Ensure that the connector is locked. 4. Switch the transmitter on.
Address Changeover via Coding Plug The coding plug activates a preselected frequency and address coding in the transmitter which corresponds with the data of the respective receiver. If the coding plug is inserted in a spare transmitter, it will receive the same data as the original transmitter. The spare transmitter can therefore now access the receiver Changing the coding plug: Turn the union nut to the left and pull out the coding plug.
Slewing Gear Release Note: Whenever the command "slewing gear release" is actuated by means of the radio control, it is important that the respective check be made. Due to the above, a clearly visible indicator lamp should be installed on the machine. Feedback by LED Using this function, system or machine data can be displayed on the transmitter by LEDs. RF-amplifier If the transmitter is equipped with an RF-amplifier, please refer to the transmitter wiring diagram.
Technical Data Max. number of control commands 25 Frequency ranges (depending on national regulations) 334 – 338 MHz, 400 – 475 MHz 1 , 865 – 870 MHz, 902 – 928 MHz DECT: 1880 – 1900 MHz 1 Not all frequency ranges available.
Dimensions
Troubleshooting Note: Please check the functions using the cabin or cable controls first! Problem Transmitter does not react when switched on. Possible Cause No power. Remedy Low-power indication after minimal operating time. Battery contacts are contaminated or damaged. Battery not charged. Battery defective. The display in the transmitter flashes green but it is not possible to effect control commands. Receiver has no voltage. No radio communication.
Maintenance The radio control system is virtually maintenance-free. Please observe the following points: Check the STOP switch functionality at regular intervals. Dirt deposits on the switch can hinder the mechanism and impair the function. Check the rubber bellows or rubber seals of the operating elements at regular intervals for leaktightness. Replace immediately if cracks appear since the penetration of dirt and humidity may damage the function of the operating elements.
