2491-SB - NOTICE This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll-free number: 1-866-890-2211 April through October M - F 8:00 AM to 6:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST or email: customerservice@backyard-play.
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2491-SB Customer Service 1-866-890-2211 1000 Ternes Monroe, MI 4816 Tools Required 7/16" Socket 1/2" Socket 9/16" Socket Backyard Play Systems Playset Adult Assistance required First... Check with your homeowner’s association before assembling. Read instructions thoroughly before you begin. If you have purchased accessories to accompany this play set, please read all installation instructions before beginning assembly of this structure.
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ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE. To aid in making your playset assembly easier, here is a listing of some helpful hints. Wear safety glasses during drilling, assembly of your playset.
SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. This playset has been designed for use by a maximum of ten occupants at one time having a combined weight of 1,500 pounds. (This weight does not include occupants on the optional monkey bars, glider, or tire swing). This playset is recommended for children (3) through (11) years of age. On-site adult supervision for children of all ages is recommended.
MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury. Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required. T-nuts should be inspected for full and proper seating into the wood.
PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK9 Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM SpeciÀcation F 1292.
PLAYSET ORIENTATION *Hint Throughout this manual references made to the Left Side, the Right Side and the Front of the playset serve as a consistent reminder to help with assembly: LEFT SIDE FRONT SIDE RIGHT SIDE 7
IMPORTANT! Use these Assembly Procedure Hints throughout the installation process. 1. All Lag Bolts must have pre-drilled holes. Use a 1/4" drill bit for all 3/8" Lag Bolts. Use a 3/16" drill bit for all 5/16" Lag Bolts. Pre-drilling pilot holes will help prevent Screws and Lag Bolts from breaking and wood from splitting during assembly. DO NOT OVER-TIGHTEN LAG BOLTS 2. In areas where drilling a larger 7/16" hole is neccessary, such as when installing T-Nuts, (Fig.
BASE PARTS LIST 2 x 4 x 47-7/8" 2 x 4 x 96" WOOD SIZE CONVERSION CHART Nominal Board Size 1021-ST x1 1023-ST x2 2 x 4 x 51" 2 x 4 x 69-1/2" Actual Size 1“ x 4”..........................................3/4” x 3-3/8” 1“ x 6”..........................................3/4” x 5-3/8” 5/4“ x 4”..........................................1” x 3-1/2” 5/4“ x 6”..........................................1” x 5-1/2” 2“ x 4”.......................................1-3/8” x 3-3/8” 2“ x 6”...............................
B A S E H A R D W A R E 90o Angle Bracket Plate Swing Beam 90o Plate 2448 2485 x1 2449 x1 2411 x1 Telescope x1 2073 Swing Beam Angled Plate Right Steering Wheel x1 Swing Beam Flat Plate Swing Hanger 2447 x1 2433 Angle plug x4 x6 2603 x1 2004 x6 Spring Clip Plastic Hole-Plug Angled Safety Handle Plaque Tent Tarp Climbing Rocks - Green 2450 x6 Climbing Rocks - Yellow 2405 x3 2404 x1 Trapeze Bar Rope x4 2167 x1 Sling Swing 2551 x6 Green Slide x1 Slide B A S E
A C T U A L S I Z E S 3/8” LAG BOLT H O W N WOODSCREWS x70 x58 x8 x5 x140 x56 x6 x8 x4 1-1/4" 1-5/8" 1-3/4" 2" 2-1/2" 3" 3" 3-1/2" 4" 1/4" SAFETY HANDLE HDW.
A C T 4-1/2" U A L I 5" Z E S H O W 5-1/4" x2 x1 S N 5-1/2" x4 x16 6" x2 3/8" 3/8" 3/8" 3/8" 3/8" x14 x2 3-3/4” 4" x1 2-1/2" x2 2" x1 1-1/2" x1 1-1/4" 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 12
A x6 C T U A L x2 3-3/4" S I Z E x2 S H O W N x12 4-1/2" x1 6-1/2" 9" 7" 3/8" 3/8" x2 3/8" 3-1/2" 3/8" 3/8" TORQUE WASHER 3/8" 3/8" x16 13 3/8"
SET-UP ORIENTATION BACK SIDE 6' SAFETY AREA 29'-1" SLIDE 14'-11" 13'-4" 6' SAFETY AREA 10'-11" HEIGHT LEFT SIDE SWING 15'-8" RIGHT SIDE 13'-4" ROCK WALL 6' SAFETY AREA 27'-8" FRONT SIDE SET-UP ORIENTATION BACK SIDE BASE PLAYSET WITH MONKEY BARS 6' SAFETY AREA 29'-1" SLIDE 20'-8" 10'-11" HEIGHT 13'-4" SWING MONKEY BARS 13'-4" ROCK WALL 6' SAFETY AREA 32'-8" FRONT SIDE 14 6' SAFETY AREA LEFT SIDE 6' SAFETY AREA 14'-11" RIGHT SIDE
FORT PARTS LAYOUT 3 x 3 x 44-1/8" *IMPORTANT! Lay Out Corner Posts as shown. 2310-W 5/4 x 4-1/4 x 47" 1093-ST x1 x2 5/4 x 6 x 47" 1083-ST LEFT x8 5/4 x 6 x 41-3/4" 2312-ST x4 Note 2547-W hole location. FRONT 2547-W x2 3 x 3 x 44-1/8" IMPORTANT! Install 1001-ST with counterbores oriented as shown.
FORT CORNER POSTS / FLOOR Pre-Àt deck boards so they are evenly spaced before installing screws. Outside of Posts 48" 1 x 6 x 41-3/4" 2312-ST x4 Make sure corner posts are squared to measurements shown. 5/4 x 6 x 47" Center boards between 48" and corner posts. 1083-ST x8 5/4 x 4-1/4 x 47" 1093-ST x1 56-1/2" 56-1/2" 2-1/2" Wood Screws x52 Flush 48" Outside of Posts FORT Board will ovehang.
FORT TENT SIDE RAILS LEFT SIDE Lock Washer Install bolts Àrmly, but do not fully tighten. Re-adjustment will be neccessary. Flat Washer 2 x 4 x 96" 1023-ST 4” Hex Bolt x2 4” Hex Bolt Flat Washer Lock Washer RIGHT SIDE FORT SIDE WALLS Keep 56-1/2" measurement when installing 1037-ST 56-1/2" 35-1/4" LEFT SIDE 3" Wood Screws x 16 1 x 4 x 56-1/2" 1037-ST x2 35-1/4" 35-1/4" Flush at ends.
FORT UPPER ROPE ARM Orient Rope Arm parts 2540-ST as shown. Assemble using 1-3/4" screws, 2" Hex Bolt, Washers and T-Nut. Keep holes, ends and corners of both 2540-ST aligned and Áush during assemby. Tighten the screws and the bolt securely. Flush when assembled. 1-3/4" Wood Screws T-Nut 1-3/4" Wood Screw 5/5 x 6 x 84" 2540-ST 1-3/4" Wood Screws x2 1-3/4" Wood Screw *Note All counterbores face outward. 1-3/4" Wood Screw Flat Washer Lock Washer 2" Hex Bolt 1-3/4" Wood Screw Flush when assembled.
FORT UPPER ARMS LEFT SIDE Install bolts Àrmly, but do not fully tighten. Re-adjustment will be neccessary. 4” Hex Bolt 5/4 x 6 x 84" 2540-ST x1 Pre-Assembled 2 x 4 x 51" 1009-ST PRE-DRILL 1/4" x 1-1/2" DEEP before installing lag bolts. x1 Lock Washer Flat Washer Flat Washer Lock Washer 5” Hex Bolt 3-1/2” Lag Bolt Flat Washer 3-1/2” Lag Bolt Lock Washer DO NOT OVER-TIGHTEN LAG BOLTS RIGHT SIDE FORT TENT END RAILS Check and keep all measurements while tightening all bolts securely.
FORT INSTALL LEGS LEFT SIDE * Note For Safety two people are required to carefully roll fort over. 5-1/4” Hex Bolt Plastic Angled Plug 5-1/2” Hex Bolt 5-1/4” Hex Bolt with Lock washer and Flat Washer Plastic Angled Plug 5-1/2” Hex Bolt Flat Washer Lock Washer T-Nut T-Nut 2325-W x2 RIGHT SIDE Plastic Angled Plug 3 x 3 x 77" FORT INSTALL LEGS LEFT SIDE Temporarily secure two Right Side Legs (2325-W) with 5-1/4” Hex Bolts; Tap Bolts down lightly until Bolts bottom out.
FORT BOTTOM SUPPORTS SIDE VIEW LEFT SIDE 2 x 4 x 51" 1009-ST T-Nut x1 T-Nut 4" Hex Bolt Lock Washer Flat Washer T-Nut 4" Hex Bolt 1088-ST x1 RIGHT SIDE 2 x 6 x 84" FORT DECK / TIRE SUPPORT LEFT SIDE HINT: Temporarily hold 1085-ST in place under deck with (3) 1-5/8" screws. Then, secure from top with (26) 1-5/8" screws. Once secured, remove the (3) lower screws. Install 1-5/8" Wood Screws (x 26). Two in each deck board.
FORT INSTALL LEGS * Note For Safety two people are required to carefully roll fort over. Remove and re-insert each 5-1/4" Hex Bolt (one at a time) through the holes from the opposite direction this time using a Lock Washer, Flat Washer and T-Nut Install And Tighten Into T-Nuts At This Time. LEFT SIDE RIGHT SIDE T-Nut 2nd position Lock Washer 1st position After tightening all bolts Gently return Playset to it’s upright position.
FORT STEP LADDER 2-1/2" Wood Screws (x 22) Angled End 2 x 4 x 59-1/8" 2316-ST x1 1053-ST x1 2 x 4 x 15" 2315-ST Flush x1 2 x 4 x 67-1/8" POSITION LADDER TOP BLOCK 1053-MS AS SHOWN TO LADDER RAIL. 2 x 4 x 15-3/8" 1051-ST x5 Back Back side of ladder Front FORT STEP LADDER Position assembled Step Ladder under Deck End Board and against inner floor support. Temporarily attach Ladder with one 3” Wood Screw as shown.
FORT STEP LADDER 2 x 4 x 15" 1053-ST x1 1-5/8” Screws (x3) RIGHT SIDE 3” Wood Screws x6 1053-ST x1 2 x 4 x 15" Flush Lock Washer T-Nut Position Ladder Top Block beneath Deck End Board. Attach with three 1-5/8” Wood Screws. 4-1/2” Hex Bolt When installed, front edge of Ladder Top Block (1053-ST) should be flush with top of Step Ladder.
FORT TENT VERTICAL SUPPORTS 2 x 4 x 69-1/2" 2546-ST LEFT SIDE x1 1. Pre drill 3/16" pilot holes through 2546-ST from inside (A). Center drill in counterbore. 2-1/2" Hex Bolt A B A B T-Nut Lock Washer Flat Washer 2" Hex Bolt 2. Drill 7/16" through holes through 2546-ST from outside (B). Lock Washer Flat Washer RIGHT SIDE SWING BEAM Thread Carriage Bolt through Torque Washer before seating the Torque Washer. Tap with hammer.
SWING BEAM Lock Nut x12 SWING HANGERS 2433 NOTE: Ensure two to three threads are exposed past Lock Nut. x6 Flat Washer Lock Nut Flat Washer x12 Torque Washer 6-1/2" Carriage Bolt x12 3-1/2 x 5-1/2 x 95" 2749-W x1 Torque Washer x12 7" Carriage Bolts x12 NOTE: You may need to tap bolts with hammer to get through holes. Clean all debris from bolt threads before installing lock nuts.
METHOD A SWING BEAM SUPPORT LEFT SIDE Flat Washer Lock Washer 6" Hex Bolt Smaller holes at TOP 2542-ST x1 3-3/8 x 3-3/8 x 56-1/4" RIGHT SIDE Flat Washer Lock Washer 6" Hex Bolt METHOD B SWING BEAM SUPPORT 6-1/2" Carriage Bolt LEFT SIDE Torque Washer Flat Washer Smaller holes at TOP Lock Nut 6-1/2" Carriage Bolt Tap Carriage Bolt and Torque Washer into place Torque Washer 2542-ST x1 3-3/8 x 3-3/8 x 56-1/4" RIGHT SIDE Flat Washer Lock Nut 27
SWING BEAM A - FRAME T-Nut x2 2525-W x2 3 x 3 x 95" Rotate 2525-W 180o after installing T-Nuts. SWING BEAM ASSEMBLE x2 3-3/4” Hex Bolt Lock Washer Flat Washer Pre-installed T-Nuts are underneath.
SWING BEAM 3-1/2" Carriage Bolt HARDWARE x2 x1 2411 BACK SIDE RIGHT SIDE NOTE: Ensure two to three threads are exposed past Lock Nut. x2 Flat Washer Lock Nut SWING BEAM HARDWARE 2499 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME x1 3-3/4" Carriage Bolt x2 NOTE: You may need to tap bolts with hammer to get through holes. Clean all debris from bolt threads before installing lock nuts.
SWING BEAM HARDWARE 3-1/2 x 5-1/2 x 95" x1 2749-W x2 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME Flat Washer Lock Nut x1 2448 4-1/2" Carriage Bolt x2 x1 NOTE: You may need to tap bolts with hammer to get through holes. Clean all debris from bolt threads before installing lock nuts. 2447 SWING BEAM ASSEMBLE Position swing beam assembly resting upon A-frame.
ASSEMBLE SWING BEAM Align holes and insert carriage bolt. Repeat where arrows are shown. x4 3-3/4" Carriage Bolt DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME Flat Washer Lock Nut SWING BEAM x4 ASSEMBLE 6-1/2" Carriage Bolt Torque Washer NOTE: You may need to tap bolts with hammer to get through holes. Clean all debris from bolt threads before installing lock nuts.
SWING BEAM INSTALL x1 Position swing beam assembly resting upon plate and align with holes. 9" Carriage Bolt 6-1/2" Carriage Bolt x1 NOTE: You may need to tap bolts with hammer to get through holes. Clean all debris from bolt threads before installing lock nuts. Torque Washer x1 RIGHT SIDE 2485 x1 x2 Flat Washer Lock Nut SWING BEAM INSTALL 1. Pre-drill using 3/16" bit. 2. Re-drill from opposite side using 7/16" bit.
SWING BEAM INSTALL T-Nut x1 x1 Flat Washer Lock Washer 1-1/2" Hex Bolt RIGHT SIDE SWING BEAM ASSEMBLE & LEVEL Level swing beam and tighten all swing beam fasteners. Pre drill 1/4" x 1-1/2" deep hole.
FINAL ASSEMBLY SWING BEAM x2 2-1/2" Pan Head Screw 1/4 x 1" Fender Washer FORT TENT TOP SUPPORT 2 x 4 x 47-7/8" 1021-ST LEFT SIDE x1 3" Wood Screws (x4) RIGHT SIDE 34
LAY OUT PARTS - ROCK LOCATIONS ROCK WALL 1 x 6 x 47" 1084-ST 41” centered x11 Place and align parts 1026-ST parallel on ground. 11 10 9 8 7 6 5 4 3 2 1 *Hint: Number the order of each part (1026-ST) for correct re-orientation, top to bottom. Mark parts on back side or use masking tape. Lay Out the Climbing Rocks (x12) in an attractive and practical fashion (6-GREEN, 6-YELLOW). DO NOT position Rocks outside the 41” dimension. DO NOT position Rocks in center of board.
ROCK WALL INSTALL T-NUTS Turn all eleven 1026-ST panels over (lay on a soft but firm surface). Pound in 1/4" T-Nuts (in separate bag 2452) at each hole location. 1/4” T-Nut x26 ROCK WALL INSTALL ROCKS 1/4” x 1-1/2” Hex Head Bolts 1/4” Lock Washers 1/4” Flat Washers Return panels to face up position. Align Climbing Rocks back into position over their holes.
ROCK WALL INSTALL 2-1/2" Screws x4 1-5/8" Screws x2 1 x 6 x 47" 1084-ST 1/2" Install top rock wall board (1084-ST) Áush to edge of fort Áoor using four 2-1/2" screws as shown. Secure rock wall cleat (2548-ST) with two 1-5/8" screws centered through middle holes of (1084-ST) top board. Upper end of rock wall cleat (2548-ST) should be 1/2" below top of (1084-ST) top board. Make sure rock wall cleat (2548-ST) is pulled tightly against back of (1084ST) top board.
ROCK WALL INSTALL 1-5/8" Screws (x18) LEFT SIDE 1084-ST x10 1 x 6 x 47" RIGHT SIDE Continue securing rock wall cleat (2548-ST) with eighteen 1-5/8" screws through middle holes of rock wall boards. Make sure rock wall cleat (2548-ST) is pulled tightly against back rock wall boards. FORT SWING SIDE WALL INSTALL THESE TWO BALUSTERS FIRST. RIGHT SIDE 5/8 x 3-1/4 x 33" 2537-ST x2 1-1/4" Wood Screws x8 Install 2537-ST Áush against board. Install 2537-ST Áush at bottom.
FORT SWING SIDE WALL RIGHT SIDE 5/8 x 3-1/4 x 33" 2537-ST x6 INSTALL THESE TWO BALUSTERS SECOND. 1-1/4" Wood Screws x24 SPACER SPACER SPACER SPACER SPACER SPACER Flush Use 2537-ST as a 3-1/4" spacer. Install each 2537-ST Áush at bottom. Inside View FORT LEFT SIDE LEFT SIDE WALL IMPORTANT! If you have Monkey Bars skip this step and proceed to next page. Install these two 2537-ST balusters Àrst. Install Áush at bottom.
ROPE LADDER ASSEMBLE & INSTALL 2 x 6 x 84" 2540-ST x2 Pre-assembled Step 1 Feed Ropes up through holes in Upper Rope Arm ( 2540-ST ) and tie a double knot. 21-1/2" Step 2 Slide one Ladder Rung ( 1025-ST ) up the Ropes and tie a single knot in each rope. Repeat this step four more times with remaining Ladder Rungs. Approximately 13-1/2" between each Ladder Rung (1025-ST).
SWINGS INSTALL Clip a Spring Clip at the end of each Swing and Trapeze chain. Then, using the Spring Clips, attach the Swings and Trapeze to the swing brackets on the swing beam, as shown below. 2004 x6 2167 Attach Playset Plaque using One 1" Philips Head Screw (provided) at each corner of Plaque. x1 Trapeze 2435 x1 Green 53" Adjust chains at Top Swing Swing Yellow 2434 x2 8" Minimum when occupied. Adjust chains at Top.
CLIMBING ROPE INSTALL 5/4 x 6 x 84" 2540-ST x2 OPTIONAL: Tie several single knots in locations to allow logical hand-grab points. 2 x 6 x 84" 1088-ST Step 1 Feed top of Climbing Rope through front of Upper Rail ( 2540-ST ) and tie a double knot on the back side (Fig. 1). Step 2 Fig. 1 Feed lower end of Climbing Rope through hole in Lower Rail ( 2540-ST ) and tie a double knot on the back side (Fig. 1). For Safety, insure that the rope is tight enough so that it can not be looped back on itself.
SLIDE SLIDE MOUNT INSTALL 2" Wood Screw (x2) 1-3/4" 1 x 6 x 41-3/4" 2312-ST 2 x 4 x 22-7/8" 2784-ST x1 2784-ST 2 x 4 x 15-3/8" Flush Position Slide Mount beneath Deck End Board. Attach with two 2" Wood Screws as shown. Install Part 2784-ST Áush to 1001-ST.
SLIDE MEASURE NOTE: IF SLIDE HAS THREE HOLES, INSTALL 4" FROM FRONT OF DECK. 1 x 6 x 41-3/4" 2312-ST 5/4 x 6 x 66-3/8" 1085-ST 2 x 4 x 22-7/8" 2784-ST Flush 4" Slide SLIDE MEASURE NOTE: IF SLIDE HAS FOUR HOLES, INSTALL 2" FROM FRONT OF DECK.
SLIDE DRILL NOTE: DEPENDING ON YOUR SLIDE, INSTALL WITH THREE OR FOUR SCREWS. Drill 1/8” holes at dimples through Slide and 2312-ST into 2784-ST (1 inch deep).
SLIDE SURFACING MATERIAL (not supplied) Apply Surfacing Material at recommended depth, or deeper. Hammer 1015 Ground Stake into ground on either side of slide and attach to slide wall using (2) 1" Screws. 1 x 1-3/8 x 17" 1015 SAFETY HANDLES INSTALL Attach Left and Right Safety Handles to the Step Ladder Rails with two 1/4" x 1-1/2" Lag Bolts through 1/4" Flat Washers. Attach third Safety Handle as shown.
STAKES Stakes Flush with TOP. STAKE STAKE STAKE STAKE STAKE 1015 x2 1 x 1-3/8 x 17" 2-1/2" Wood Screws (x4) STAKE Pound in Stakes (1015) at 45 degree angle. Stakes Flush with SIDES. Make sure all base pieces, uprights and slide are resting Áat on the ground. It may be necessary to loosen the soil beneath Playset to make everything level. 2-1/2" Wood Screws (x4) 1015 x2 1 x 1-3/8 x 17" Stakes Flush with TOP.
TENT TARP INSTALL End Rail Secure Tent Tarp at Five Areas as shown, equal distance apart on Tent Frame End Rail (1022-ST). BEGIN HERE Install screws through hem for strength. 3/4" Truss Head Screw (x10) 3/16" x 1" Fender Washer (x10) 1-1/2" x1 1022-ST 2 x 6 x 51" 1-1/2" Repeat step on other side of Tarp to install second 1022-ST. INSTALL TENT TARP Secure 1022-ST to end rail and drape tarp over top rail .
TENT TARP INSTALL HINT: You may have to roll 1022-ST over to make Tarp taut. Once second 1022-ST is attached, secure tarp THROUGH HEM to top rail. 3/4" Truss Head Screw (x2) + 3/16 x 1" Fender Washer (x2) 2-1/2" Wood Screws (x4) BACK BOTTOM END RAIL GUSSETS INSTALL 3" Wood Screws 3" Wood Screws x2 x2 Flush at edge. Flush at edge. 1/4" Pre-Drill x 2" deep.
ROPE LADDER BOTTOM SUPPORT GUSSETS 3" Wood Screws 3" Wood Screws x2 x2 Flush at edge. INSTALL Flush at edge. 1/4" Pre-Drill x 2" deep. 2 x 4 x 18" 3" Wood Screw 1020-ST x2 INSTALL SWING SAFETY BARRIER Pre drill 1/4" x 1-1/2" deep at both sides. Do not drill through. L E EV L Flat Washer Lock Washer 2541-ST x1 5/4 x 6 x 95" 3" Lag Bolt x4 Flush with leg.
STEERING WHEEL INSTALL Install 2603 aligned with swing beam inside fort.
STOP YOU HAVE FINISHED YOUR BASE PLAYSET. IF YOU HAVE MONKEY BARS PROCEED TO NEXT PAGE. THE TIRE SWING KIT MAY BE INSTALLED NOW. REFER TO THE TIRE SWING INSTALLATION MANUAL.
INSTALL TOP LADDER SUPPORTS 2 x 4 x 43-1/2" 2322-ST x2 NOTE: Part 2322-ST (43-1/2") is from Monkey Bar Kit.
MONKEY BAR INSTALL POSITION * USE CARE WHEN INSTALLING MONKEY BAR ASSEMBLY LEFT SIDE * TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP MONKEY BAR INSTALL - STEP 1 *Hint – Clamp Monkey Bar Assembly in place while marking holes. 4-1/2" LEFT SIDE Mark two drill-holes. Flush at bottom. 4-1/2" FROM INSIDE OF 3x3 CORNER POST.
MONKEY BAR INSTALL - STEP 2 SEE PAGE 8 LEFT SIDE Drill-Through 3/16" marked locations. Re-Drill through using 7/16" bit from outside of frame at each support hole location. SEE PAGE 8 MONKEY BAR INSTALL - STEP 3 T-Nut 2-1/2" Hex Bolt Flat Washer Lock Washer LEFT SIDE T-Nut Flush at bottom. Flat Washer Lock Washer 2-1/2" Hex Bolt 4-1/2" FROM INSIDE OF 3x3 CORNER POST.
MONKEY BAR FORT BALUSTERS 5/8 x 3-1/4 x 33" 2537-ST LEFT SIDE x2 Inside View Install 2537-ST Áush against board. Install these two 2537-ST balusters Àrst. Install Áush at bottom. 1-1/4" Wood Screws x8 LEFT SIDE 5/8 x 3-1/4 x 33" SPACER SPACER INSTALL SECOND SPACER INSTALL FIRST INSTALL FIRST 2537-ST Flush SPACER INSTALL SECOND SPACER 1-1/4" Wood Screws x24 SPACER Inside View x8 Use 2537-ST as a 3-1/4" spacer. Install each 2537-ST Áush at bottom.
WARRANTY Backyard Play Systems warrants the following: 1. All 5 Star Admiral wood components have a Limited Lifetime Warranty. All Commanders Quarters wood components have a 3 Year Warranty. All Captain’s Loft wood components have a 5 Year Warranty. • Treated Wood - Backyard Play Systems will replace treated wood which becomes structurally un t due solely to damage caused by fungal decay or termites. All plastic (polymer) coated wood components have a Limited Lifetime Warranty.
WARRANTY Please feel free to call our Consumer Help Line Toll Free 1-866-890-2211 April through October M - F 8:00 AM to 7:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST No warranty is offered on the following: (1) equipment subject to abuse, negligence, improper installation, vandalism, acts of God, unauthorized alteration or attachment to equipment other than our own: or (2) equipment subjected to improper use, service or repair by customer or any third par
