USERS MANUAL CEO P25 HEARTWAY MEDICAL PRODUCTS CO., LTD. Version: 2011- September Part Number: 70030215 www.heartway.com.
CONTENTS 1. Main Components………………………………………….………...……………................................… 錯 誤 ! 尚 未 定 義 書 籤 。 2. Safety Instruction…………………………………………………….…………….…………………………………4 3. Environmental Condition ……………………....….…….………………..……………….…………………..7 4. Technical Specifications……………………….……………………...…………...…………………….……….8 5. Assembly Instruction……………………………………………………...………………………………..………9 6. Adjustments for Seating Comfort…………………………………………………..…………………..…..12 7. Operation…………………………………………………………………………………………………………..
MAIN COMPONENTS Your power wheelchair is shipped partially dissembled to protect it during shipping. After unpacking, please check whether you have received the following main components as our standard specification (See Figure.1). 1. 2. 3. 4. Main frame with motor Headrest Seat Cushion /Backrest Right Armrest 5. Left Armrest 6. Footrest( Left&Right) 7. Controller 8. Drive Wheel 2 7 4 5 3 1 6 8 (See Figure.1) www.heartway.com.
SAFETY INSTRUCTION Operation of Chair 1. Always ensure that the power is switched off when getting in or out of the wheel-chair. This will eliminate the possibility of accidentally activating the joystick and causing injury to yourself or others 2. Always check that the drive wheels are engaged (drive mode) before driving 3. Set the speed control knob according to your driving ability and the environment in which you are going to operate.
General Always use a seat belt, and keep feet on the footplate at all the time. 1. For safety reasons, make sure that your weight does not exceed the recommended weight limit of the wheelchair. Consult your dealer for the specified weight limits for your particular model. 2. Do not attempt to lift or move a power chair by any of its removable parts. Personal injury and damage to the power chair may result. 3. Do not stand on the footplate directly. 4.
the overall immunity of the powered wheel-chair). 5. Report all incidents of unintended movement or brake release to the powered wheelchair manufacturer, and note whether there is a radio wave source nearby.
ENVIRONMENTAL CONDITIONS Environmental conditions may affect the safety and performance of your power wheelchair. Water and extreme temperatures are the main elements that can cause damage and affect performance. Rain, Sleet and Snow If exposed to water, your power wheelchair is susceptible to damage to electronic or mechanical components. Water can cause electronic malfunction or promote premature corrosion of electrical components and frame.
TECHNICAL SPECIFICATIONS MODEL P25 WEIGHT CAPACITY 160kgs (350lbs) SEAT: TYPE/SIZE 18"/20" DRIVE WHEEL 360mmx75mm(14"x3") FRONT CASTER (WHEEL) 250mm x 85mm(10"x3.3") REAR CASTER (ANTI-TIPPER) 75mm x 25mm (3"x1") MAX SPEED 10KPH(6.3MPH) BATTERY SPECIFICATIONS 50/80Ah BATTERY RANGE 35/50km(31miles) CHARGER TYPE 5amp/8amp,Off Board 120/240 Volt CONTROLLER TYPE VR2 90 amp/R-net 90 amp MOTOR TYPE 5100rpm 450W 27.
ASSEMBLY INSTRUCTION Battery Replacement 1 1-1 3 4 2 Release the levers on both sides before lifting the saddle. (Figure 1, 1-1) Lift the saddle until it forms an angle of 90° with the frame completely and safely before changing the batteries. (Figure 2) Make sure that the connecting points (on both sides) are firmly connected and tighten before removing the batteries.
Install the Armrest Insert the armrest into the bracket to your desired position Tighten the knob properly after inserting the armrest Installing the Backrest Put the backrest into the saddle set. Make sure the tube fit into the bracket properly. After than, , please tighten the set-screw tightly with the Allen Key. Installing the Headrest Loosen the lever, Put the headset into the clamp and then fasten the lever. www.heartway.com.
Installing the Footrest Insert the footrest into footrest frame from side direction then turn around 90 degree to correct direction Make sure the lever trip into the correct position www.heartway.com.
ADJUSTMENTS FOR SEATING COMFORT To maximize seating comfort, your power wheelchair let you adjust: Armrest Height Seat Depth Adjustment Headrest Angle Adjustment Backrest Angle Adjustment Controller position Adjustment Armrest Height Loosen the knob located on the armrest receiver.
Headrest Angle Adjustment Loosen the headrest lever Turn the headrest to your desired angle Tighten the headrest lever Backrest Angle Adjustment Loosen the adjusting screws with Allen key (No # 6 ) Move the backrest to your comfortable angle. You can adjust it to different angles at your desired position. Set the backrest at the desired angle and then tighten the screws www.heartway.com.
Controller Position Adjustment Loosen the setscrew on the controller underneath bracket in order to extend the position of controller (Figure 1) Slide the controller into or out of the armrest to the desired position (Figure 2) Tighten the setscrew to secure the controller position Figure 1 Figure 2 www.heartway.com.
OPERATION Name Function A. Joystick In the drive mode: driving and steering In the adjustment options mode: Left/Right to select the adjustment options Front/Back to select the adjustment options B. On/Off Switch Switching the controller on or off C. Horn Warning signal with sound D. LCD color display screen Display and feedback E.
Indication Function D1: Battery Indicator Displays the power level of the battery D2: Maximum Speed Displays the maximum speed limit as set by the user D3: Adjustment option Displays the selected adjustment options D4: Profile Displays the selected profile D5: Speed indicator Displays a graph of the actual speed D6: Kilometer (Mileage) counter Displays the actual speed D7: Clock Displays the time How to perform Lifting Function on P25 Press “Power” button to turn on P25 power wheelchair
How to perform Tilting Function on P25 Press “Power” button to turn on P25 power wheelchair Press the mode button. Move the joystick right/ left to select Tilting Function Move the joystick up to tilt the seat How to perform Power-Legrest Tilting Function on P25 Press “Power” button to turn on P25 power wheelchair Press the Mode button. Move the joystick right/ left to select Power-Legrest Tilting Function Move the joystick up to tilt the legrest www.heartway.com.
The power wheelchair is simple to operate. However, we recommend that you read carefully the following instructions to become familiarized with your new vehicle. A Word of Caution: Before you turn the power on, always be aware of the environment that surrounds you to select your desired speed. For indoor environments we recommend that you select the slowest speed setting. For outdoor operation of this vehicle we recommend that you select a speed that is comfortable for you to control it safely.
system. The number of available Profiles is dependent on how the control system is programmed. Depending on the way the control system has been programmed a momentary screen may be displayed when the button is pressed. 7. Hazard Warning Button and LED This button activates and de-activates the wheelchairs hazard lights. Depress the button to turn the hazards on and depress the button again to turn them off.
Free-Wheeling Because the motors are designed to engage the electromagnetic brakes when the vehicle is not in use or when the power is OFF, they also have a manual feature that allows them to “free-wheel”. Free-wheeling is accomplished by turning the free-wheeling levers to the freewheeling position Warning ! Never free-wheel your power wheelchair on a slope. Never free-wheel the motors while operating your vehicle. Always remember to engage the motors before turning the power back ON.
frame.(Figure 26) The main circuit breaker monitors the electric current drawn from the battery. It is a safety feature built in your power wheelchair for your extra safety. When the batteries and motors are heavily strained (e.g., from excessive loads),the main circuit breaker will trip to prevent damage to the motor and the electronics. If the circuit breaker trips, wait for approximately one minute and then depress the button to reset it. Then turn on the controller power, and continue normal operation.
BATTERY & CHARGER BATTERY We recommend that you use deep-cycle batteries that are sealed and maintenance free for your power wheelchair. Both sealed lead-acid (SLA) and gel cell are deep-cycle batteries and are similar in performance. Deep-cycle batteries are specifically designed to provide power, drain down, and then accept a relatively quick recharge. Lead-acid batteries should be charge as often as possible.
2. SPECIFICATION Item BATTERY CHARGER (SWITCHING MODE) Model 4C24080A Output Current(DC) 8A±5% Charging Voltage(DC) 28.8V Floating Voltage(DC) 27.6V Input Current (AC) 3.8A max. Input Voltage(AC) 100 ~ 240 V Efficiency AC-DC 85% min Operating Temperature 0°C ~ 40°C Switching Method SWITCHING Charging Method Battery Application Constant current two stage constant voltage 50/60Hz MODE 24V Lead Acid Rechargeable Battery (26Ahr ~ 75Ahr) 1.Short Circuit Protection 2.
5. TROUBLE SHOOTING (1) If green indicator is off： ․ Check AC input. If it works normally, the battery charger may be defect. (2) If green indicator keeps flashing , can’t turn to charging indication： ․ Check if the battery connect successfully. ․ Check if the output connection is short or open. ․ If the battery connection is normally , the battery charger may be defect. (3) If red indicator keeps flashing ： ․ Check if the battery connection is reversed. ․ Check if the output connection is short or open.
MAINTENANCE & REPAIR Your power wheelchair is designed for minimal maintenance. However, like any motorized vehicle it requires routine maintenance. To keep your P25 for years of trouble-free operation, we recommend you follow the following maintenance checks as scheduled. DAILY CHECKS With the controller turned OFF, perform a joystick check. Make sure it is not bent or damaged and that it returns to center when you release it. Visually inspect the rubber boot around the base of the joystick for damage.
SEMI-ANNUAL CHECKS Check the motor brushes. We recommended that your authorized dealer inspect the bushes every six months, or sooner if your power wheelchair is not operating smoothly. If inspection determines excessive wear on the brushes, they must be replaced or motor damage will result. Warning! Failure to maintain the brushes could void the power wheelchair warranty. To inspect or replace the motor brushes: 1.Unscrew the motor brush caps. 2.Remove the brushes. 3.Inspect the brushes for wear 4.
Troubleshooting www.heartway.com.
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The following symptoms could indicate a serious problem with your power wheelchair. Contact your local dealer if any of the following arises: Motor noise Frayed harnesses Cracked or broken connectors Uneven wear on any of tires Jerky motion Pulling to one side Bent or broken wheel assemblies Does not power up Powers up, but does not move www.heartway.com.
CARE AND MAINTENANCE Storage Your power chair should be stored in a dry place, free from temperature extremes. When storing, disconnect the batteries from the power chair. If you fail to store the unit properly, the frame can rust and the electronics can be damaged. Batteries that are regularly and deeply discharged, infrequently charged, stored in extreme temperatures, or stored without a full charge may be permanently damaged, causing unreliable performance and limited service life.
Battery Replacement A battery wiring diagram is printed on a decal located on the power base. Battery posts, terminals, and related accessories contain lead and lead compounds. The batteries in your power chair should only be serviced or replaced by an qualified technician. Do not replace batteries when seat is occupied. Power chair batteries are heavy. See specifications table. If you are unable to lift that much weight, be sure to get help. Do not mix old and new batteries.
CIRCUIT DIAGRAM www.heartway.com.
BOM DRAWINGS www.heartway.com.
WARRANTY DECLARATION Quality/ Warranty Declaration Products are to be fit for purpose and of excellent quality and performance. For valid warranty claims Heartway will, at their discretion, replace/ repair/ refund items mutually agreed to be defective. Heartway’s Warranty as Following: Frame: Two-year limited warranty Controllers: One-and-a-half-year limited warranty Electronic Components and Charger: One-year limited warranty Warranty Exclusion.
