Manual

ManualsBrandsHeat & Glo Fireplace ManualsGrillsST-38HV-AU

MODEL: ST-38HV-AU

AUSTRALIAN GAS ASSOCIATION APPROVED

APPROVAL NUMBER 6027

THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED

BY HOMEOWNER FOR OPERATION AND MAINTENANCE.

675-900D 11/05

INSTALLATION AND OPERATION

INSTRUCTIONS

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471,

5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195,

6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426,

6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia)

780250, 780403, 1418504 or other U.S. and foreign patents pending.

HEAT & GLO, a brand of Hearth & Home Technologies Inc.

20802 Kensington Blvd., Lakeville, MN 55044, USA • (952) 985-6000

Summary of content (35 pages)

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INSTALLATION AND OPERATION INSTRUCTIONS MODEL: ST-38HV-AU AUSTRALIAN GAS ASSOCIATION APPROVED APPROVAL NUMBER 6027 THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED BY HOMEOWNER FOR OPERATION AND MAINTENANCE. HEAT & GLO, a brand of Hearth & Home Technologies Inc. 20802 Kensington Blvd.
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INSTALLATION AND OPERATION INSTRUCTIONS PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING THIS APPLIANCE. MODEL ST-38HV-AU IS AUSTRALIAN GAS ASSOCIATION APPROVED FOR NATURAL GAS OR PROPANE AS A BALANCED FLUE HEATER. structions carefully during installation to ensure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard.
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TABLE OF CONTENTS 1.0 INSTALLATION INSTRUCTIONS. ................................................................... 4 1.1 Locating the Heater ..................................................................................... 5 1.2 Framing the Heater ..................................................................................... 6 1.3 Flue System Approvals and Installation ........................................................ 8 1.4 Connecting the Gas Supply .....................................
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1.0 INSTALLATION INSTRUCTIONS When planning a heater installation, it’s necessary to determine: • Whether optional accessories—devices such as wall switch, or remote control—are desired. • • • • • If the heater is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the heater should be installed on a metal or wood panel that extends the full width and depth of the heater. Where the unit is to be installed. The vent system configuration to be used.
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1.1 Locating the Heater The diagram (See figure 2) shows space and clearance requirements for locating a heater within a room. 36” (914mm) Clearance Requirements The top, back, and sides of the heater are defined by stand-offs. 1” (25mm) The minimum clearance to a perpendicular wall extending past the face of the heater is one inch (25mm). The metal ends of the heater may NOT be recessed into combustible construction. 36” (914mm) Figure 2.
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Minimum Clearances from the Flue Pipe to Combustible Materials For Horizontal Sections Top Bottom 3 inches 1 inch (75mm) (25mm) For Vertical Sections At Wall Firestops Sides 1 inch (25mm) Top 1 inch (25mm) Bottom 2-1/2 inches 1/2 inch (64mm) (13mm) For minimum clearances, see the direct vent termination clearance diagrams on page 7. Sides 1 inch (25mm) CAUTION: MEASURE HEATER DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS, BEFORE FRAMING CONSTRUCTION BEGINS. 1.
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a t j h j c OPENABLE WINDOW DOOR SEE NOTE 3 P h g M t k c d h n f e e j I d b g t k SEE NOTE 2 T = Flue terminal I = Mechanical air inlet a - b c d e f g - h j - k n - M = Gas meter P = Electricity meter or fuse box Shading indicates prohibited areas for flue terminals Below eaves, balconies or other projections: MIN. CLEARANCE(mm) Appliances up to 50 MJ/h input ...........................................................................................
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ELBOWS MODEL FLUE TERMINATION APPROVALS ST-38HV-AU The flue systems installed on this gas heater may also include one (1), two (2), or three (3) 90 - degree elbow assemblies, in addition to the 45 - degree elbow required at the unit. DVK-01DA, DVK-01TR DVK-03DA DVK-TVCD TABLE 1 Figures 7 through 10 and their corresponding tables show examples of vent configurations using elbows. The relationships of vertical rise to horizontal run in vent configurations using elbows MUST be strictly adhered to. 1.
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CAP STRAIGHT UP VERTICAL FLUEING V (FT.) 40' MAX. (12.4 M) V STRAIGHT OUT HORIZONTAL FLUEING H Max. Run 24" (610 mm) H HEAT SHIELD NOTE: When the 450 elbow is attached horizontally, the supplied heat shield must be installed.
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HEAT SHIELD FLUEING WITH ONE (1) 90° ELBOW V (FT.) H (FT.) 4.5' MIN. (1.37m) 3' MAX. (.914m) 6' MIN. (1.86m) 4' MAX. (1.22m) 8' MIN. (2.4m) 5' MAX. (1.5m) 32' MAX. (9.75m) 5' MAX. (1.5m) V + H = 37’ MAX. (11.3m) NOTE: When the 450 elbow is attached horizontally, the supplied heat shield must be installed. V H H V FLUEING WITH ONE (1) 90° ELBOW V (FT.) H (FT.) 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.44m) 5’ MIN. (1.
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H1 H FLUEING WITH TWO (2) 90° ELBOWS V (FT.) 1' MIN. (305mm) 2' MIN. (610mm) 3' MIN. (914mm) 4' MIN. (1.22m) 5’ MIN. (1.5m) 6’ MIN. (1.86m) 7’ MIN. (2.13m) H + H1 (FT.) 2' MAX. (610mm) 4' MAX. (1.22m) 6' MAX. (1.86m) 8' MAX. (2.44m) 10’ MAX. (3.04m) 12’ MAX. (3.6m) 14' MAX. (4.27m) 14' MAX. (4.27m) V + H = 37’ MAX. (11.
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HEAT SHIELD FLUEING WITH THREE (3) 90° ELBOWS V H H + H1 1´ MIN. (305 mm) 2´ MAX. (610 mm) 2´ MAX. (610 mm) 2´ MIN. (610 mm) 2´ MAX. (610 mm) 4´ MAX. (1.22 m) 3´ MIN. (914 mm) 2´ MAX. (610 mm) 6´ MAX. (1.86 m) 4´ MIN. (1.22 m) 2´ MAX. (610 mm) 8´ MAX. (2.4 m) 5´ MIN. (1.52 m) 2´ MAX. (610 mm) 10´ MAX. (3.04 m) 6´ MAX. (1.86 m) 2´ MAX. (610 mm) 12´ MAX. (3.65 m) 7´ MAX. (2.13 m) 2´ MAX. (610 mm) 14´ MAX. (4.26 m) 14´ MAX. (4.26 m) V + H + H1 = 37’ MAX. (11.
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H H1 V1 V FLUEING WITH THREE (3) 90° ELBOWS V (FT.) 1' MIN. (305mm) 2' MIN. (610mm) 3' MIN. (914mm) 4' MIN. (1.22m) 5’ MIN. (1.5m) 6’ MIN. (1.86m) 7’ MIN. (2.13m) V1 H + H1 (FT.) 2' MAX. (610mm) 4' MAX. (1.22m) 6' MAX. (1.86m) 8' MAX. (2.44m) 10’ MAX. (3.04m) 12’ MAX. (3.6m) 14' MAX. (4.27m) 14' MAX. (4.27m) V + H = 37’ MAX. (11.
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Installing Flue Components ! 1. Attach the First Flue Component to the Starting Collars To attach the first flue component to the starting collars of the fireplace: • Apply a 3/8 inch (10mm) bead of stove cement around the inner pipe heater starting collar. WARNING: ENSURE THAT THE FIBERGLASS ROPE GASKET SUPPLIED WITH THE HEATER SEALS BETWEEN THE FIRST FLUE COMPONENT AND THE OUTER HEATER WRAP. 2.
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• Position the firestops on both sides of the hole previously cut and secure the firestops with nails or screws. For Vertical Runs The flue system must be supported every eight (8) feet (2.4M) above the heater flue outlet by wall brackets. • The heat shields of the firestops MUST BE placed towards the top of the hole. To install support brackets for vertical runs: • Attach wall brackets to the flue pipe and secure the wall bracket to the framing members with nails or screws.
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• Drill a hole or drive a nail through this center point. NAILS (4 REQUIRED) • Check the floor above for any obstructions, such as wiring or plumbing runs. • Reposition the heater and flue system, if necessary, to accommodate the ceiling joists and/or obstructions. RAFTER • Cut an 11-inch X 11-inch (280 mm X 280 mm) hole through the ceiling, using the center point previously marked. • Frame the hole with framing lumber the same size as the ceiling joists.
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GAS LINE ACCESS Figure 19 Round Termination Caps USE A WRENCH ON SHUT-OFF VALVE WHEN TIGHTENING GAS LINE CONTROL VALVE MANUAL SHUT-OFF VALVE GAS VALVE For Vertical Terminations - To locate the flue and install the flue sections: FLEX CONNECTOR • Locate and mark the flue center point on the underside of the roof, and drive a nail through the center point. Figure 20 • Make the outline of the roof hole around the center point nail. 1.
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NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105• C RATED WIRE. FAN SPEED CONTROL FAN SPEED CONTROL TEMPERATURE SENSOR SWITCH FAN WIRING DIAGRAM BLK JUNCTION BOX BLK BLK BLK TEMP.
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1.5.1 INSTALLING THE ELECTRICAL SERVICE TO THE JUNCTION BOX 279 254 229 203 178 152 WARNING: TURN ELECTRICAL POWER OFF AT THE CIRCUIT BREAKER BEFORE BEGINNING INSTALLATION. 279 229 1. Remove the electrical cover plate from the lower side of the heater. Remove the knockout from the plate and attach the Romex clamp (screws to the outside.) 203 254 152 178 2. Feed the electrical services wires through the Romex clamp and secure the wire to the clamp. TOP FRONT EDGE OF FIREPLACE 3.
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LOG PLACEMENT INSTRUCTIONS Burner - Top View 1 4 2 5 3 6 Remove dress guard and glass door from the heater side to access grate/burner with the pilot assembly on the right. Carefully remove the logs from the carton. CAUTION: Logs are fragile! 7 1 LOG NUMBER 1 (SRV675-721): Position log #1 at the rear left corner of the grate against the three grate stops as shown. 2 LOG NUMBER 2 (SRV675-722): Place log #2 so that the slot on the bottom of the log fits over the grate tab in the rear right corner.
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3 LOG NUMBER 3 (SRV675-726): Position log #3 on the front right hand side of the grate against the 3 stops. 4 LOG NUMBER 4 (SRV675-723): Place log #4 so that the slot on the bottom of the log fits over the grate tab on the front left corner of the grate. The right end of log #4 must rest against the stop of the left center bar. 5 LOG NUMBER 5 (SRV285-720): Position log #5 on the location grooves on log #2 and log #3.
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6 LOG NUMBER 6 (SRV278-705): Place the "Y" end of the log #6 over the second rear grate bend and locate its top in the locating groove on log #2. 7 LOG NUMBER 7 (SRV285-725): Position log #7 on the locating grooves on log #3 and log #4 as shown. OPPOSITE SIDE VIEW: Check log assembly against figures.
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1.8 INSTALLER TESTING The space heater must be tested and be operating according to manufacturers specifications prior to the installer leaving the site. Note: the tips of the flames should never hit the top of the firebox after the unit has warmed up. Please contact your dealer or a qualified service person to replace injector or adjust valve. Upon completing the gas line connection, a small amount of air will be in the lines.
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OPERATING CAUTIONS 2.1 SAFETY & LIGHTING INFORMATION • THIS APPLIANCE MAY EXHIBIT A SLIGHT CARBON DEPOSITION. Follow Section 2.2 SAFETY INFORMATION and 2.3 LIGHTING INSTRUCTIONS to light the appliance. • DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE. By design, the flame pattern will not be identical from unit to unit. Additionally, flame pattern may vary depending on installation type and weather conditions. • DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
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2.2 SAFETY INFORMATION FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. • A. This appliance has a pilot. When lighting the pilot, follow these instructions exactly. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it. Call a qualified service technician.
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2.4 FAN OPERATION Visually inspect the pilot periodically. Brush or blow away any dust or linen accumulations. If the pilot orifice is plugged, disassembly may be required to remove any foreign materials from the orifice or tubing. When the appliance is put back in service check burner flame patterns with Figure 30. The accessory fan is wired in series with a speed control switch and a temperature sensor switch. Set the speed control to an "ON" position and light the heater.
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3.1 • Disconnect the gas supply tube from the underside of the pilot burner. REMOVAL OF COVERS FOR SERVICING • Disconnect the electrode wire from the piezo ignitor (found adjacent to the gas control valve). A. Control Compartment Grille • Rotate the bottom grille down to access the gas controls. • Disconnect the attachment nut from the underside of the thermopile. The thermopile can then be separated from the pilot bracket. B.
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3.5 TROUBLESHOOTING - ST-38HV-AU With proper installation and maintenance, your new heater should provide years of trouble-free service. If you do experience a problem, refer to the Troubleshooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. SYMPTOM I. Spark Ignitor will not light pilot after repeated triggering of red button. POSSIBLE CAUSE CORRECTIVE ACTION A. Defective ignitor (no spark at electrode). 1.
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SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION 3. Check thermopile with millivolt meter. Take reading at “THTP&TP” terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in pilot position, pilot lit, and on/off switch “OFF”. Replace faulty thermocouple if reading is below specified minimum. 4. Disconnect thermopile leads from the valve. With pilot burner "ON", take reading at thermopile leads - should read 325 millivolts minimum.
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SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION C. Defective valve. 1. Turn valve knob to “ON”. Place ON/OFF switch to “ON”. Check with millivolt meter at thermopile terminals. Millivolt meter should read greater than 100 m.v. If the reading is okay and the burner does not come on, replace the gas valve. D. Plugged burner orifice. 1. Check burner orifice for stoppage and remove. E. Wall switch or wires defective. 1. Follow corrective action in A.1 above; check switch and wiring. Replace where defective.
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SYMPTOM VI. Glass soots. VII. Flame burns blue and lifts off burner. POSSIBLE CAUSE CORRECTIVE ACTION D. Glass too loose and air tight gasket leaks in corners after usage. 1. Tighten corner. E. Bad thermopile 1. Replace if necessary. F. Improper flue cap installation. 1. Check for proper installation & freedom from debris or blockage. A. Flame impingement on logs. 1. Adjust the log set so that the flame does not impinge on it. B. Improper venturi setting. 1.
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ST-38HV-AU Service Parts Beginning Manufacturing Date: 5/2000 Ending Manufacturing Date: ________ (NG, LP) Exploded Parts Diagram 5 6 2 4 3 1 5 15 14 Log set 7 12 8 11 10 13 Part number list on following page.
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Service Parts List ITEM ST-38HV-AU Description SERIAL # PART NUMBER 1 Burner NG SRV675-710A Í 1 Burner LP SRV675-711A Í 2 Glass Door Assembly GLA-38HV-AU 3 Trim Door 675-113A 4 Base Refractory SRV285-730 5 Refractory, Side SRV285-731 6 Hood SRV550-175 7 Log 1 SRV675-721 8 Log 2 SRV675-722 9 Log 3 SRV675-726 10 Log 4 SRV675-723 11 Log 5 SRV285-720 12 Log 6 SRV285-705 13 Log 7 SRV285-725 14 Log Set SRV675-700A 15 Surround 285-130 Flue Restrictor 675-165
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ST-38HV-AU Service Parts (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 5-2000 Ending Manufacturing Date: ______ Î 6 4 5 3 2 7 1 10 8 9 ITEM DESCRIPTION SERIAL # PART NUMBER 1 Wire Assembly 049-522A 2 ON/OFF Rocker Switch 060-521A 3 Piezo Ignitor 291-513 4 Pilot Assembly NG 485-510A 4 Pilot Assembly LP 485-511A 5 Pilot Bracket 438-164 6 Orifice NG (#31) 506-800 6 Orifice LP (#50) 446-801 7 Valve Bracket 550-152 8 Flex Tube 567-301A 9 Valve NG 060-52
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Î LIMITED 10 YEAR WARRANTY HEAT & GLO, a brand of Hearth & Home Technologies Inc. In order to presumptively establish the dates to which your HEAT & GLO Limited 10 Year Warranty runs, you must mail the completed warranty card to HEAT & GLO, a brand of Hearth & Home Technologies Inc., 20802 Kensington Boulevard, Lakeville, MN 55044, within 60 days of the date of fireplace installation. If you fail to do so, you may be required to prove the date of installation before warranty work can be performed.