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HEATER CRAFT

YAMAHA RHINO 700

INSTALLATION INSTRUCTIONS

& OWNER’S MANUAL

FOR 1102H SERIES CAB HEATERS

!!!CAUTION: AVOID INJURY!

SHUT OFF ENGINE AND ALLOW TO COOL.

THE RADIATOR WILL BE HOT AND CAN BURN SKIN.

BUILT UP PRESSURE MAY CAUSE AN EXPLOSIVE RELEASE

OF COOLANT WHEN REDIATOR CAP IS REMOVED.

DO NOT REMOVE CAP UNLESS THE ENGINE IS COOL TO THE

TOUCH WITH BARE HANDS, THEN SLOWLY LOOSEN CAP

AND RELEASE PRESSURE. THEN REMOVE CAP.

Summary of content (8 pages)

PAGE 1
HEATER CRAFT YAMAHA RHINO 700 INSTALLATION INSTRUCTIONS & OWNER’S MANUAL FOR 1102H SERIES CAB HEATERS !!!CAUTION: AVOID INJURY! SHUT OFF ENGINE AND ALLOW TO COOL. THE RADIATOR WILL BE HOT AND CAN BURN SKIN. BUILT UP PRESSURE MAY CAUSE AN EXPLOSIVE RELEASE OF COOLANT WHEN REDIATOR CAP IS REMOVED. DO NOT REMOVE CAP UNLESS THE ENGINE IS COOL TO THE TOUCH WITH BARE HANDS, THEN SLOWLY LOOSEN CAP AND RELEASE PRESSURE. THEN REMOVE CAP.
PAGE 2
KIT CONTENTS: QTY. 1 HEATER UNIT QTY. 2 MOUNTING BRACKETS QTY. 12’ OF 2.00” VENT HOSE QTY. 2 VENTS QTY. 1 OVAL VENT QTY. 8’ OF 5/8” HEATER HOSE QTY. 2 7/8” x 7/8” x 5/8” Tee QTY. 10 #12 HOSE CLAMPS QTY. 12 14.00” WIRE TIES QTY. 12 4.00” WIRE TIES QTY. 1 FAN SWITCH QTY. 4 FEMALE SPADE CONNECTORS QTY. 2 5/16” RING TERMINALS QTY. 1 TAP CONNECTOR QTY. 2 BARREL/BUTT CONNECTORS QTY. 1 FUSE HOLDER AND 10A FUSE QTY. 8’ SPLIT LOOM QTY. 8 #8-32 X 1/2” BRACKET SCREWS QTY. 3 #10-32 X 3/4” MACHINE BOLT QTY.
PAGE 3
MOUNT HEATER UNIT: Install brackets as shown using provided #8-32 screws provided. Remove the Passenger/Driver’s seats, kick panels, console, and engine cover. Slide open ended heater mounting bracket (passenger side) under loosened seat base bolt and secure by tightening. (vent outlets will face forward) Secure the opposite (driver’s side) bracket by sandwiching the slotted tab between the plastic side panel and the skid plate.
PAGE 4
PLUMBING: Locate the upper radiator hose (Driver’s side) and place a clamp 4.00” from the thermostat housing and another 10.00” from the thermostat housing. Cut the hose between clamps and install TEE fitting with the branch towards the Heater unit. Attach a new piece of provided hose to the branch and route to the Heater’s Upper port using the provided hose clamps. Locate the lower radiator hose (Passenger side) and place a clamp 2.00” from the water pump and another 7.00” from the water pump.
PAGE 5
PLUMBING: cont. Remove Upper radiator hose from thermostat housing and fill system with 50/50 antifreeze/distilled water and re-attach hose to thermostat housing. Clamp and tighten as needed. VENTS AND HOSE ROUTING: Using the oval vent’s plenum (bottom) as a template; center the vent in front of steering column and cut an oval slot 1.00” wide and 5.80” long, making sure NOT to cut out the two mounting holes for the vent.
PAGE 6
VENTS AND HOSE ROUTING cont. Place the oval vent’s plenum (bottom) under the dash and sandwich the dash between the grill and plenum. Use the #10 x 3/4” screws to secure. Using a 2.250” hole saw, drill a 2.250” hole in the center of the firewall, right above the vertical kick panel. Using the same 2.250” hole saw drill another 2.250” hole in the previously removed console, directly centered in front of the cup holder recess. Attach an adequate length of 2.
PAGE 7
VENTS AND HOSE ROUTING cont. Using a 2.00” hole saw, cut an opening in the Driver’s side angled wing of the console 5.50” from the top and 5.00” from the side. Insert the provided 2.00” round vent and snap into place. Using the same 2.00” hole saw, cut an opening in the Passenger’s side angled wing of the console 2.00” from the side and 5.50” from the top. Insert the remaining 2.00” round vent and snap into place. Cut adequate lengths of 2.
PAGE 8
WIRING/ELECTRICAL: Locate Black ground wire from heater motor and cut/route to the Negative post on the battery using the provided Ring Terminal. Determine a place to install the Heater fan switch and drill 7/16” hole to mount the switch without the mounting plate and a 1-1/8” hole to mount the switch with the mounting plate attached for thicker dash applications.