ODORATOR 2TM User’s Manual All Models
Proprietary Notice The contents of this instruction manual are proprietary to Heath Consultants Incorporated. Reproduction of this manual, in whole or in part, is prohibited without the express written consent of Heath Consultants Incorporated. Heath Consultants Incorporated operates under a continual product improvement program and reserves the right to make improvements and/or changes without prior notification. This manual supersedes all previous manuals for this instrument.
ODORATOR 2 User’ s Manu a l Models: 1.00 % Methane 0.50 % Methane 0.15 % Methane 0.44 % Propane Heath Consultants Incorporated 9030 Monroe Road Houston, TX 77061 Tel: 713-844-1300 www.heathus.
TABLE OF CONTENTS Introduction …………………………………………………………….………………………… Warnings and Cautions …………………………………………….……….………………….. Use at Elevation ……………………………………………………………………………….… List of Contents ………………………………………………………….…………………….… 1 2 4 4 CHAPTER ONE Instructions for Operation …………………………………………………….………………... Odor Level Testing Procedure ………………………………………....…………….…… Figure 1. ODORATOR 2 Top Panel Layout …………………………………………….. Figure 2. ODORATOR 2 Rear Case View ……………………..………………………..
Introduction The ODORATOR 2 is a handheld, portable, electronic GNSS based audit system used to evaluate and record the odor levels within a utility’s gas stream with respect to actual test locations. Natural gas (methane) and propane are two common gases typically odorized and distributed for consumption. Sample gas to be tested enters the ODORATOR 2 through the quick connect fitting at the gas supply inlet port.
Warnings and Cautions Prior to use, the user should read all warnings and cautions, instructions for operation and maintenance r e q u i r e m e n t s contained in this user’s m a n u a l . WARNING: DO NOT USE THE ODORATOR 2 OR BREATHE IN GAS FROM SOURCES WHICH MAY CONTAIN TOXIC LEVELS OF CHEMICALS SUCH AS 2HYDROGEN SULFIDE (H2S) AS IT COULD BE HARMFUL TO HUMAN HEALTH AND SAFETY TO DO SO. SOURCES WHICH MAY CONTAIN TOXIC LEVELS OF CHEMICALS INCLUDE BUT ARE NOT LIMITED TO PRODUCTION SYSTEMS AND LANDFILLS.
ODORATOR 2 IS PENDING CERTIFICATION TO BE SAFE FOR USE IN CLASS 1, DIVISION 2, GROUP D HAZARDOUS AREAS. PERFORM ANY AND ALL MAINTENANCE IN A LOCATION KNOWN TO BE NON-HAZARDOUS. TO REDUCE THE RISK OF IGNITION OF A FLAMMABLE OR EXPLOSIVE ATMOSPHERE, THE BATTERY PACK MUST BE CHANGED OR CHARGED ONLY IN A LOCATION KNOWN TO BE NONHAZARDOUS. NO ATTEMPT SHOULD BE MADE TO REPAIR THE INSTRUMENT BY THE USER.
Use at Elevation The ODORATOR 2 will automatically correct its readings for actual air pressure and temperature. There are no special precautions in using the ODORATOR 2 at elevations from sea level to 10,000 feet. List of Contents The following items are included with the ODORATOR 2: 1. ODORATOR 2 instrument with mesh utility bag. 2. ODORATOR 2 gas sample tubing. 3. ODORATOR 2 power supply. 4. ODORATOR 2 USB cable 5. ODORATOR 2 CD containing OdorSeer, USB drivers, manuals and the brochure.
CHAPTER ONE Instructions for Operation This chapter discusses the proper steps to safely operate the ODORATOR 2. Also included are procedures for periodic testing and identification of the ODORATOR 2’s controls. WARNING: DURING OPERATION, KEEP THE ODORATOR 2 AWAY FROM OPEN FLAMES. INLET SUPPLY SHOULD NOT EXCEED 4 PSIG AND 1/4 PSIG (7 INCHES WATER COLUMN) IS RECOMMENDED.
the “ZERO” key. 8. The LCD will show “TDL” for Threshold Detection Level. Optionally a SELF TEST may be performed in this mode. To perform a SELF TEST, fully open the Flow Metering Valve, wait about 10 seconds and then press the “SELF TEST” key. To pass the SELF TEST the flow must be sufficient to produce a reading greater than or equal to the calibration target value (typically 1.00 %). If less than the calibration target value the SELF TEST will fail and ERROR will be displayed.
Figure 1. ODORATOR 2 Top Panel Layout 1. 2. 3. 4. 5. 6. Accessory door/pull knob Gas inlet Mini USB 2 Flow metering valve LCD Charge LEDs 7. Keypad 8. Alarm 9. GNSS antenna 10. Blower intake 11. Exhaust Port Figure 2.
WARNING: ONLY USE BATTERY PACK HPN 101311-0. WARNING: TO REDUCE THE RISK OF IGNITION OF A FLAMMABLE OR EXPLOSIVE ATMOSPHERE, THE BATTERY PACK MUST BE CHANGED OR CHARGED ONLY IN A LOCATION KNOWN TO BE NONHAZARDOUS. Battery Charging The ODORATOR 2 has an internal, rechargeable, replaceable lithium-ion battery pack that provides power to the instrument and will usually last for three weeks before needing to be recharged. Battery capacity is indicated on the left edge of the LCD.
Battery Pack Replacement When the battery pack wears out or the need arises to replace the battery pack do so by: 1. 2. 3. 4. 5. 6. 7. 8. 9. Turn the ODORATOR 2 “OFF”. Raise the accessories door by pulling up on the knob. Loosen the two thumbscrews on the battery cover. Pull out, then up to remove the cover and set aside. Squeeze the connector’s lock to disengage and unplug the battery from its extension. Plug in the new battery pack. The instrument will boot-up. Turn the ODORATOR 2 “OFF”.
CHAPTER TWO Periodic Test 1. Every thirty (30) days the ODORATOR 2 should be operated with the power switch on and while not hooked up to a gas supply. 2. Wait about 30 seconds and then position the nose approximately 3/4 inch (20 mm) above the exhaust port and sniff the exhaust. 3. If no odor is detected, turn the ODORATOR 2 “OFF”. The ODORATOR 2 has not absorbed the odorant and is usable. 4.
CHAPTER THREE Troubleshooting Chart Problem “LO BAT” appears on the LCD Probable Cause Weak batteries Remedy Charge or replace battery pack ODORATOR 2 not recognized by a PC. Swap USB cable RMA Blower will not turn. RMA ERROR appears on the LCD.
Appendix A - Periodic Test Records A Periodic Test should be conducted every 30 days. The procedure for this test may be found on page 10 of this manual. The forms on pages 13 and 14 are provided for your convenience. They should remain in the manual and be kept in a safe location as a permanent record of periodic testing. Company procedures will define how records are kept and in what format.
Periodic Test Records Test Date Results Action 13 User Name
Periodic Test Records Test Date Results Action 14 User Name
CHAPTER FOUR Warranty and Warranty Repair All instruments and products manufactured by Heath Consultants Incorporated are warranted to be free from defects in material and workmanship for one (1) year from the date of shipment. Furthermore, the warranty on authorized repairs in the Houston Factory Service Center (FSC) and other regions is ninety (90) days materials and thirty (30) days labor. This repair warranty does not extend any other applicable warranties.
Return Procedure (RMA) The following steps will expedite the repair of your instrument: 1. Contact Heath Factory Service at 800-432-8487 to request a repair form. The form is also available on-line at www.heathus.com – InfoCenter - Repair Forms. 2. Package carefully using the original shipping carton and cushions if available and return all components including the repair form.
SALES, CUSTOMER SERVICE AND INSTRUMENT REPAIR National Toll Free # 1-800-HEATH-US (1-800-432-8487) REGIONAL SALES, CUSTOMER SERVICE AND INSTRUMENT REPAIR Eastern Region Heath Consultants Incorporated 575 Park Way Monongahela, PA 15063 Phone: 724-242-3145 Fax: 724-872-3206 Southwest Region Heath Consultants Incorporated 9030 Monroe Road Houston, TX 77061 Phone: 713-844-1300 Fax: 713-844-1309 Western Region Heath Consultants Incorporated 30 Main Avenue, Unit 3 Sacramento, CA 95838 Phone: 916-921-5198 Fax:
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Heath Consultants Incorporated 9030 Monroe Road Houston, TX 77061 Tel: 713-844-1300 www.heathus.
