Owner’s Manual Installation and Operation Models: I80 Woodburning Fireplace DO NOT DISCARD THIS MANUAL • Important operating • and maintenance instructions included. Read, understand and follow these instructions for safe installation and operation. WARNING • Leave this manual with party responsible for use and operation. WARNING HOT SURFACES! If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury, or death.
Read this manual before installing or operating this fireplace. Please retain this owner’s manual for future reference. Congratulations! Congratulations on selecting a Heatilator wood burning fireplace. The Heatilator fireplace you have selected is designed to provide the utmost in safety, reliability and efficiency. As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
Table of Contents 1 Listing and Code Approvals 4 7 A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Getting Started A. B. C. D. E. 3 4 Installation of Fireplace A. B. C. D. E. 5 6 13 Install the Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . 13 Secure the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 15 Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . 15 Place the Protective Metal Hearth Strips . . . . . . . . .
1 Listing and Code Approvals A. Appliance Certification This fireplace system has been tested and listed in accordance with UL 127 and ULC-S610 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada. This fireplace has been tested and listed for use with the optional components specified in this manual. These optional components may be purchased separately and installed at a later date.
2 Getting Started A. Design and Installation Considerations CAUTION Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction about restrictions, installation inspection and permits.
Location of the fireplace and chimney will affect performance. As shown in Figure 2.1 the chimney should: • Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire. • Penetrate the highest part of the roof. This minimizes the effects of wind turbulence. • Be located away from trees, adjacent structures, uneven roof lines and other obstructions. Offsets can restrict draft so their use should be minimized.
C. Typical Fireplace System The Heatilator fireplace system consists of the following: • • • • • Fireplace/integral grate/refractory/outside air system Refractory Chimney termination cap Chimney system (SL1100 series pipe is NOT approved for Canada) Hearth extension Optional components include: • • • Glass doors Chimney air kit (required in Canada) SLA10 - 11-10 in.
D. Tools and Supplies Needed E. Inspect Fireplace and Components WARNING Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure Fire Risk Explosion Risk Inspect fireplace and components for damage. Damaged parts may impair safe operation.
3 Framing and Clearances WARNING Note: • Illustrations and photos reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale. • Actual installation/appearance may vary due to individual design preference. • Hearth & Home Technologies reserves the right to alter its products. Fire Risk Provide adequate clearances. • Around air openings • To combustibles • For service access. Locate fireplace away from traffic areas. A.
B. Clearances WARNING Fire Risk • Comply with all minimum clearances to combustibles as specified. • Framing or finishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. Storm Collar of) (ro Roof Flashing 2 in. min. (51 mm) 2 in. min. (51 mm) (attic) Attic Insulation Shield Ceiling Firestop (ceiling) 2 in. min.
C. Sidewalls/Surrounds Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the fireplace opening. See Figure 3.3. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area defined in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area. 4 in. BRICK FRONT (102 mm) FLUSH FRONT 42 in. (1067 mm) 50-1/2 in. 23 in. (584 mm) 50° Figure 3.3 39° (1283 mm) 24 in. 24 in.
E. Construct the Chase A chase is a vertical boxlike structure built to enclose the fireplace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase. Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked. Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems.
4 Installation of Fireplace WARNING CAUTION Fire Risk Asphyxiation Risk Do not draw outside combustion air from: • Wall, floor or ceiling cavity. • Enclosed space such as an attic or garage. • Close proximity to exhaust vents or chimneys. Fumes or odor may result. Sharp Edges • Wear protective gloves and safety glasses during installation. ¨ A. Install the Outside Air Kit The outside air assembly is factory installed on the left side of the fireplace.
Handle up - open Handle down - closed Attic insulation shield must be used to keep insulation away from chimney. 3 ft min. from top of uppermost chimney section to air inlet. Ceiling firestop on floor of attic. Figure 4.4 Note: Chimney air kit and 11-10 in./279-254mm adaptor are required in Canada. 11-10 in./279-254mm adaptor not shown Figure 4.2 Typical Outside Air Inlet Locations NO NO Outlet blocked by snow, leaves, etc.
B. Secure the Fireplace • • Position the Fireplace This fireplace may be placed on either a combustible or noncombustible continuous flat surface. Follow the instructions for framing in Section 3.D. Slide the fireplace into position. Be sure to provide the minimum air clearance at the sides and back of the fireplace assembly. See Section 3.B. • Remove smoke shield by removing five screws. See Figure 4.7. Smoke shield is located at top of fireplace front.
• Remove fireplace from pallet. The fireplace is attached to pallet with two brackets on each side and rear of outer shell. See Figure 4.11. Remove screws from bracket, pallet and fireplace. Replace screws removed from fireplace. Slide fireplace into position (brackets can be used to anchor fireplace in position). Once fireplace has been put into position, install refractories. • • Install back refractory, making sure refractory is centered and notches are to the bottom of firebox.
Note: To ensure proper installation, gas knockouts in the side refractory should be positioned towards back of fireplace. See Figure 4.15. • • GRATE BRACKET GAS KNOCKOUT Figure 4.17 Grate Secured in Grate Bracket • Figure 4.15 Gas Knockout • • • • Place grate into grate brackets. See Figure 4.17. Replace smoke shield. Replace left and right screens. Tilt top of side refractory towards center of firebox when placing it into fireplace.
D. Place the Protective Metal Hearth Strips WARNING Fire Risk! • Metal hearth strips MUST be installed. Sparks or embers may ignite flooring. Included with your fireplace you will find two metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm). These strips are used to provide added protection where the fireplace and the hearth extension meet. Slide each metal strip 2 in. (51 mm) under the front edge of the fireplace. The individual pieces must overlap each other by 1 in.
5 Chimney Assembly Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Install roof flashing according to minimum requirements Offsets/returns may not exceed 30° from vertical Termination Cap Additional support for tall chimneys Storm Collar Maintain minimum clearances to combustibles as specified Support straps for offsets/ returns must be secured to adequate framing Lock chimney sections together firmly to resist movement Ceiling firestops are require
A. Chimney Requirements Vertical distances are measured from the base of the fireplace as shown in Figure 5.2. ft m 18 5.5 18.5 5.6 • Maximum height 90 27.4 • Maximum chimney length between an offset and return 20 6 • Maximum distance between chimney stabilizers 35 10.7 • Double offset/return minimum height 24 7.3 6 1.8 35 10.7 6 1.
B. Using Offsets/Returns To bypass any overhead obstructions, the chimney may be offset using an offset/return. An offset and return may be attached together or a chimney section(s) may be used between an offset and return. Perform the following steps to determine the correct chimney component combination for your particular installation: • Measure how far the chimney needs to be shifted to enable it to avoid the overhead obstacle. See Figure 5.3.
C. Assemble the Chimney Sections Attach either a straight chimney section or an offset to the top of the fireplace (depending on your installation requirement, US only). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section. Note: The ceiling firestop MUST be nailed to the bottom of the ceiling joists EXCEPT when the space above is uninsulated and the attic insulation shield is not being used (see Figure 5.5).
E. Install the Attic Insulation Shield Pipe WARNING Fire Risk • DO NOT pack insulation or other combustibles: between ceiling firestops; between chimney and attic insulation shield. • ALWAYS maintain specified clearances around chimney and ceiling firestop systems. • Install ceiling firestops as specified. Failure to keep insulation or other material away from chimney pipe may cause fire. Attic Insulation Shield 6 Tabs bent in 90° • • • • • Figure 5.
F. Double-check the Chimney Assembly Continue assembling the chimney sections up through the ceiling firestops as needed. While doing so, be aware of the height and unsupported chimney length limitations given under Section 5.A. Chimney Requirements. Check each section by pulling up slightly from the top to ensure proper engagement before installing the succeeding sections. If they have been connected correctly, they will not disengage when tested. G.
6 Complete the Enclosure A. Chimney Termination Chimney Termination Requirements (See Figure 6.1) • • • • Must have a cap approved and listed for this fireplace system Must not be located where it will become plugged by snow or other material Must terminate at least 3 ft (914 mm) above the roof and at least 2 ft (610 mm) above any portion of the roof within 10 ft (3.05 m) Must be located away from trees or other structures Slanted Roofs Chimney must extend 2 ft (.
Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney. Drive a nail up through the roof to mark the center. See Figure 6.2. Cut Out the Hole in the Roof Measure to either side of the nail and mark the 17 in. x 172 in. (432 mm x 432 mm) opening required. This is measured on the horizontal; actual length may be larger depending on the pitch of the roof. Cut out and frame the opening.
B. Chase Top • A metal chase top is required to seal the top of the chase around the chimney pipe. The top should include a turndown and drip edge to prevent water from seeping into the chase. Provide a 1/8 in. (3 mm) gap around the flue pipe and slope the top downward away from the penetration. See Figure 6.3. • • • Install the chimney sections up through the chase enclosure. When using a TR11 or TR444 Round Termination Cap, the uppermost top section of pipe must extend 6 in.
• For installations utilizing an ST1175 or ST475 Square Termination Cap the last chimney section must not be more than 4-1/2 in. (114 mm) below the chase top. See Figure 6.6. • • Flashing Collar Cap Standoff 1-1/2 in. (38 mm) min. overlap Figure 6.6 • For chase installations you can use a TR11 or TR444 Round Termination Cap, a TR11T or TR442 Round Telescoping Termination Cap, an ST1175 or ST475 Square Termination Cap, or a TCT1175 Terra Cotta Termination Cap.
7 Accessories A. Gas Log/Lighter Provisions A certified gas log lighter or decorative gas log set can be installed in this fireplace. • • • • • Maximum input is 100,000 BTU/hr. Decorative gas appliance must be certified to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation in Vented Fireplaces”. Must be installed in accordance with the National Fuel Gas Code, ANSI Z223.1. A log set must incorporate a gas shutoff. Log set requires the damper to be locked fully open.
8 Finishing A. Hearth Extension A hearth extension must be installed with all fireplaces to protect the combustible floor in front of the fireplace from both radiant heat and sparks. See Figures 8.1-8.5. Tile, stone or other non-combustible material Floor constructed of wood or other combustible material Figure 8.1 Fireplace HX3 or HX4 Hearth Ext or equivalent insulation (see Table below) High temperature (300°F min.) continuous, non-combustible sealant Protective Metal Hearth Strip 2 in.
CAT. # HX3 HX4 A Figure 8.3 C A B C in 52 16 8 mm 1321 406 203 in 66 20 12 mm 1676 508 305 B Hearth Extension Dimensions Note: Maximum height from floor under fireplace to top of finished hearth extension is 7-5/8 in. (195 mm) 12 in. Min. Figure 8.4 12 in. Min. 20 in. Min. Floor Micore 20 in. (508 mm) Min.
B. Finishing Material • • Combustible Material Material which is made of or surfaced with wood, compressed paper, plant fibers, plastics, or any material capable of igniting and burning, whether flame proofed or not, plastered or not plastered. Non-Combustible Material Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
C. Mantel A combustible mantel may be positioned no lower than 12 in. (305 mm) above the top of the fireplace opening. The combustible mantel may have a maximum depth of 12 in. (305 mm). Combustible trim pieces that project no more than 1-1/2 in.(38 mm) from the face of the fireplace can be placed no closer than 6 in. (152 mm) from the top of the fireplace opening. See Figure 8.7. Combustible trim must not cover the metal surfaces of the fireplace. This mantel clearance is in accordance with Section 7-3.3.
9 Operating Instructions WARNING WARNING HOT SURFACES! Fire Risk Do not operate fireplace before reading and understanding operating instructions. Failure to operate fireplace properly may cause fire. Glass and other surfaces are hot during operation AND cool down. • A. General Information Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience that most problems are caused by improper installation and operation of the fireplace.
B. Outside Air E. Firescreen A source of air (oxygen) is required in order for combustion to take place. Whatever air is consumed by the fire must be replaced through cracks around windows, under doors, etc. Most newly constructed houses or existing homes fitted with tightly sealed doors and windows are relatively air tight. In this case, an outside air source must be made available to feed combustion air from outside the home. A firescreen is always provided to control sparks.
G. Grate Seasoning The factory installed integral grate must be used to hold the logs from falling out of an open fireplace and to allow air to pass between the burning logs. It is important to keep the fire off the hearth and to allow the ashes to collect beneath the fire, thereby forming a layer of additional heat protection. WARNING Fire Risk • Use only factory installed integral grate. May cause overfire.
I. Starting a Fire Check the flue damper to be certain it is in the full open position. Place crumpled or twisted paper under the fireplace grate. Loosely arrange kindling or small pieces of wood to form a layer above the paper. The fires must be built on the fireplace grate, without danger of the burning fuel falling out of the fireplace opening. CAUTION Odors and vapors released during initial operation. • Curing of high temperature paint. • Open windows for air circulation.
10 Troubleshooting This fireplace will operate correctly only if adequate ventilation is provided to allow proper draft to the fireplace system. Hearth & Home Technologies assumes no responsibility for the improper performance of the fireplace system caused by inadequate draft due to environmental conditions, down drafts, tight sealing construction of the structure, or mechanical exhausting devices which will create a negative air pressure within the structure where the fireplace is located.
B. Diagnostics and Problem Solving I can’t get a good fire going. What am I doing wrong? Diagnostic Questions Solutions Possible Causes of Condition Is the damper open? • No draft Open damper. Is there enough paper/starter? • Insufficient heat to ignite kindling Use more paper/starter. Is there enough kindling? Is the kindling dry? • Insufficient heat to ignite fuel Use more dry kindling.
The fireplace burns the wood too fast. What can I do? Diagnostic Questions Solutions Possible Causes of Condition Do you have glass doors? • Need to slow air intake Add glass doors. What is the condition of the wood? • Extremely dry wood Mix in less seasoned wood after fire established. I smell smoke in the house during operation.
11 Maintenance and Servicing the Fireplace A. Disposal of Ashes B. Chimney Inspection/Cleaning Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all embers have thoroughly cooled.
CAUTION WARNING Handle glass assembly with care. When cleaning glass door: • Avoid striking, scratching or slamming glass. • Do NOT use abrasive cleaners. • Use a hard water deposit glass cleaner on white film. • Do NOT clean glass when it is hot. Asphyxiation Risk Fire Risk Annual inspection by qualified technician recommended.
12 Reference Materials A. Fireplace Dimensions 34-1/2 in. (876 mm) 9-1/2 in. (241 mm) 27-1/2 in. (699 mm) 50-1/2 in. (1283 mm) Outside Air Gas Knockout 59-1/4 in. (1505 mm) 55-1/2 in. (1410 mm) (Efective Height 49-5/8 in. (1260 mm) 28-1/2 in. (724 mm) 49-1/8 in. (1248 mm) 9-1/4 in. (235 mm) 8-5/8 in. (219 mm) 9-5/8 in. (244 mm) Gas Knockout 8-5/8 in. (219 mm) 9-1/2 in. (241 mm) 7-5/8 in. (194 mm) 42 in. (1067 mm) 18-1/2 in. (470 mm) Figure 16.
B.
C. Chimney Components The following pictures show only those chimney components which may be safely used with this fireplace. ID4 Insulated Duct Catalog # US CAN CAK5A CAK5A Description 4 in. (102 mm) i.d. Chimney Air Kit ID4 ID4 Insulated Duct/Outside Air UD4 UD4 Uninsulated Duct/Outside Air SL1106 SL406 SL1112 SL412 Chimney Section - 12 in. (305 mm) long SL1118 SL418 Chimney Section - 18 in. (457 mm) long SL1136 SL436 Chimney Section - 36 in.
A Inside Diameter SL1100 - 11 in. (279mm) SL400 - 10 in. (254mm) 21 in. (533 mm) B 17 in. (432 mm) Outside Diameter 13 in. (330 mm) SL1130/SL430 Offset/Return Ceiling Firestop Catalog # A FS538 0-deg. 17 in. B 432 mm FS540 30-deg. 26 in. 660 mm 15-1/4 in. (387 mm) Assembled Diameter: 17 in./432 mm Height: 24 in./610 mm AS10 Straight Attic Insulation Shield 13 in. (330 mm) 25-1/4 in. (641 mm) 29 in. (737 mm) RF570 Roof Flashing 15-1/4in. (387 mm) 2 in.
72 in. (1829 mm) 36 in. (914 mm) 13-3/8 in. (340 mm) 15-3/4 in. (400 mm) TR11/TR444 Round Termination Cap 2 in. (51 mm) CT56 Chase Top 34-3/4 in. (883 mm) C 32-1/2 in. (826 mm) D B A Decorative Shroud LDS33/LDS46 TR11T/TR442 Round Telescoping Termination Cap A 14-3/4 in. (375 mm) 23 in. (584 mm) B C D Catalog # in. mm in. mm in. mm in. mm LDS33 36 914 36 914 8-1/2 216 11 279 LDS46 48 1219 72 1829 8-1/2 216 11 279 23 in.
European Copper Caps (Available in US only) 21 in. (533 mm) 18-1/4 in. (464 mm) 47-3/4 in. (1213 mm) 20-3/4 in. (527 mm) 41-1/8 in. (1045 mm) 38-5/8 in. (981 mm) 20 in. (508 mm) 20 in. (508 mm) 24 in. (610 mm) CT11-King CT11-Bishop CT11-Queen 16 in. (406 mm) 21 in. (533 mm) 38-3/8 in. (975 mm) 25-3/4 in. (654 mm) 48 16 in. (406 mm) 20-5/8 in.
Woodburning Termination Cap Shroud TS345/T445 (Top Vent) TR342/TR344 TR442/TR444 TV342 TR342/TR344* TR442/TR444* (* with TR-TVK installed) TR11/TR11T TV11/TV11T TR11/TR11T* (* with TR-TVK installed) OPEN TOP with solid sides and 3 in. (76 mm) opening at the bottom Mnimum Base Dimensions 23 in. x 23 in. (584 x 584 mm) 28 x 28 in. (711 x 711 mm) with Radiation Shield 26 x 26 in. (660 x 660 mm) 32 x 32 in. (813 x 813 mm) with Radiation Shield 26 x 26 in.
¨ D. Service Parts ICON I80CT & I80H Service Parts Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active Service Parts List 42 in.
Service Parts ICON I80CT & I80H Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active Service Parts List 42 in. Woodburning Fireplace # Description of Part 1 Damper Blade Assembly Serial # Cutoff I80CT I80H Qty. req.
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E. Limited Warranty HEATILATOR WOODBURNING FIREPLACE Limited Warranty As part of its 20-YEAR BUYER PROTECTION PROGRAM AS PART OF ITS 20 YEAR BUYER PROTECTION PROGRAM (“PROGRAM”), HEARTH & HOME TECHNOLOGIES INC. (“HHT”) is pleased to offer a Limited Warranty and a Replacement Parts Advantage covering specific components of your Heatilator® woodburning fireplace system ( the “Fireplace”), installed in the United States of America or Canada.
F. Contact Information Hearth & Home Technologies Inc. 1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer, please visit www.heatilator.com. – NOTES – Important operating • and maintenance instructions included. Read, understand and follow these instructions for safe installation and operation. • Leave this manual with party responsible for use and operation.