User Manual English bidirectional Multifunctional-Counter Part-No.
Table of Contents 1 General Information 1.1 1.2 1.3 1.4 1.5 1.6 7 Information about the Operating Instructions Explanation of symbols Limitation of Liability Copyright protection Guarantee conditions Customer Service 7 8 9 10 10 10 2 Safety 11 2.1 2.2 2.3 2.4 2.5 2.
Table of Contents Table of Contents 4 General Description of Multifunctional Counter 33 10 Technical Data 111 5 Pulse Counter 38 11 Transport, Packaging, Storage 118 12 Maintenance and cleaning 118 13 Malfunctions 119 14 Spare Parts 121 15 Dismantling and Disposal 121 16 Ordering Information 122 17 Accessories and spare parts 123 5.1 5.2 5.3 5.
1 General Information General Information 1.1 Information about the Operating Instructions These operating instructions provide important information about the handling of the multifunctional counter. To ensure safe operation it is vital that the safety information and instructions be strictly observed.
General Information General Information Description of the programming sequence: - Programming of the basic functions - Programming of the function codes - Programming of the user times - Programming of the prescaler - Programming of the presettings Before starting to run the machine/plant, all functions that are not allowed to be changed by the operator have to be blocked. The executed programming functions have to be documented. 1.
General Information 2 1.4 Copyright protection The operating instructions must be treated confidentially and used exclusively by the personnel responsible for the setup, maintenance, repair and operation of the machine/plant. Disclosure of these operating instructions to any third parties shall not be permissible without the prior written consent of the manufacturer.
Safety Safety 2.2 Assembly, connection, programming These multifunctional counters are built and tested in accordance with IEC/EN 61010-1, Protection Class II – Safety Measures for Electronic Measuring Equipment. They have left the factory in a condition that is in compliance with all safety-relevant requirements.
Safety Safety • Description of functions according to the programming of the multifunction counter; • Description of the settings to be adjusted by the machine/plant operator; • The operator shall ensure that all staff members who are involved in the machine/plant operation have read and fully understood these instructions. Moreover, the operator shall be obligated to train the operating personnel at regular intervals and inform them about any potential hazards.
Safety Safety • Skilled and trained electricians Due to their educational and professional skills, know-how and experience, and due to their knowledge of the relevant regulations in the field of electrical engineering, these persons are capable of executing electrical work and recognizing potential hazards independently. 2.5 Special hazards This section indicates certain residual risks, which may arise as a result of the risk assessment.
Safety 3 Setup and Operation Safety 3.1 Dimension Sheet / Installation of Multifunction Counter 1 Display 2 Operating keys 3 Flat gasket 4 Bracket 5 Enclosure 6 Plug for DC or sensor supply; Electronic inputs and outputs 7 Connection terminal AC supply and relay contacts 8 Circuit diagram bracket 3.
Setup and Operation Setup and Operation Only valid for DC-Versions: When switching on the device in PNP-Mode, a short signal is applied to inputs A,B,C and the application input. To suppress the pulse in TTL-Mode each input has to be connected to a resistor of 10 kOhm/0,125W against 0V. When switching on the device a short signal is applied to the application output.
Setup and Operation Setup and Operation Additional function for shift and batch counters During the Programming of Function Codes Switches between total sum and partial sums and/or count value and totalizer or batch counter Enter - Key UP - Key Down - Key SHIFT - Key Additional function for timers Timer start (If enabled with function code F15) Programming If pressed together with POWER ON (keep keys pressed and switch on the device) + Selects standard functions + Sets function codes + + Addit
Setup and Operation Setup and Operation 3.5 Overview of Operating Elements Display Mode 123456 Reset up + dn 3.6 Programming the Standard Function E + up = Preset 2 E + up at power on = Standard function E + dn = Preset 1 E + dn at power on = Function Parameter E + shift = Preset 0 up + shift at power on up + shift = Prescaler Programming Mode The device described here is a multifunctional counter, which can be programmed for a variety of functions, i.e.
Setup and Operation Setup and Operation 3.7 Programming the Function Codes The function codes (system parameters) are used to program the function and behavior of the inputs and outputs, as well as the behavior of the device in its adjusted basic mode. The detailed selection options are described in Chapters 5 to 9.
Setup and Operation Setup and Operation Programming mode Position flashes: Set position: + Preset 2 Save and return to display mode or press press + + press Zero in Preset 1 Set Preset + 3.9 Prescaler programming By pressing the Up + Shift keys simultaneously you can change to the Prescaler Programming Mode. In the Programming mode, the position to be changed is selected by means of the shift key. The selected position will start flashing.
Setup and Operation Setup and Operation 3.10 Programming the user times 3.11 Output of ID data For programming the signal time for monostable output signals, 9 fixed signal times between 0.02 s and 10 s are available. In addition, three different signal times between 0,01s and 599,99s can be set by the user. The outputs are deactivated if the setting is 0.00 s. This function is used to retrieve ID data, e.g. article numbers and various manufacturing data.
Setup and Operation 3.12 Adjusting the intensity of the backlight For counters that come with a backlight you have the possibility to adjust the intensity of their backlight. To get into the menu of the adjustment, you have to press SHIFT for more than 5 seconds. The display then shows: 4 General description of multifunctional counter General description of multifunctional counter The following description is applicable for all standard settings.
General description of multifunctional counter General description of multifunctional counter Attention: This is only valid for counters and tachometers. For timers please refer to the special Timer Description. Independently the counter can be reset to Preset value 0 via the application input (see below). Display 2.
General description of multifunctional counter When the application input is used as an additional count input, the above mentioned input frequencies have to be reduced by the frequency of the application input: If mechanical contacts are triggered (i.e. relays, switches, Reed contacts, etc.), the input frequency has to be damped (attenuated) to 30 Hz, so as to filter out bounce pulses. If damping to 30 Hz is selected, all inputs can be used at 30 Hz.
Pulse counter 5 Pulse Counter Pulse counter 5.1 Description of the Pulse Counter (Supplementing the General Description in Chapter 4) Counter mode: The following counter modes can be selected: Unidirectional counting, adding or subtracting; Unidirectional counting with directional input; Differential counting, summation (totalizing) or phase discriminator (quad) with single, double or quadruple evaluation. Output signals mode of operation: 1.
Input C Reset Pulse counter Counter reading 1 2 3 3 4 5 0 Pulse counter 1 Directional input(F1= C d r) = 1 5.
Pulse counter Pulse counter 5.
Pulse counter Pulse counter Function code F1, Display Row 1: Counter Mode Input A Input B Input C Count. inpt. Gate Reset Count.inpt. Direction. Input Reset 2 Count.inpt. Direction. Input Gate 3 Adding Subtracting Reset 4 Adding Subtracting Gate 5 Adding Adding Reset 6 Channel A Channel B Reset 7 Channel A Channel B Gate 0* 1 Function code F2, Display Row 1: Edge Evaluation /Quadrat.
Pulse counter Pulse counter Function code F6, Display Row 1: Function code F10, Display Row 1: dynam.
Pulse counter Pulse counter Function code F11, Display Row 1: Function code F12, Display Row 1: Signal time P 1 Signal time P 2 0 Disabled / No output signal 1 Bistable; Reset with Preset 2 or Reset 2 0,02 s 3 0,05 s 4* 0,10 s 5 0,20 s 6 0,50 s 7 1,00 s 8 2,00 s 9 5,00 s 10 10,00 s 11 User setting 1 (0-599,99 s) 12 User setting 2 (0-599,99 s) 13 User setting 3 (0-599,99 s) 48 0 Disabled / No Output signal 1 Bistable; Reset Cannot be used in conjunction with automatic Re
Pulse counter Pulse counter Function code F13, Display Row 1: Function code F15, Display Row 1: Decimal point Display in 2nd row 0* No decimal point 1 1 decimal place 2 2 decimal places 3 3 decimal places 4 0 Preset 0 1 Preset 1 2* Preset 2 3 Prescaler 4 Totalizer 4 decimal places Function code F16, Display Row 1: Function code F14, Display Row 1: Display flashes 0* No flashing 1 Flashes as long as P 0 is active Output at Reset (Interm.
Pulse counter Pulse counter Should you have a counter with interface, the additional function codes F24 - F27 are described in the seperate manual for the interface version. Function code F19, Display Row 1: Addtl. Totalizer 0 Enabled 1* Disabled Function code F22, Display Row 1: Applica.
Pulse counter Function code F33, Display Row 1: Lock Preset 2 P 2 Setting enabled (Supplementing the General Description given in Chapter 4) 1 P 2 Setting locked / delayed Operation: 0* PSC setting enabled 1 PSC Setting locked / delayed Function code F35, Display Row 1: Lock Mode 6.
Tachometer Tachometer Display unit: 6.3 Programming the tachometer function codes Programmable: 1/sec or 1/min Using the setting 1/min and prescaler 60 the display will show 1/hour. Min. input frequency: Programmable 1 Hz or 0.1 Hz. If two edges do not occur within 1 s or respectively 10s, a value of 0 will be displayed. Startup suppression: Programmable Yes/No During the startup the lower limit signal is suppressed until the lower limit value is exceeded for the first time.
Tachometer Tachometer Function code F1, Display Row 1: Tacho mode of operation Function code F2, Display Row 1: Input A Input B Input C 0* Count input Gate Hold (Display memory) 1 Count input Direct.
Tachometer Tachometer Function code F5, Display Row 1: Display Unit 0* Pulse per second (1/sec) 1 Pulse per minute (1/min) Function code F6, Display Row 1: Min. Input frequency 0* 1 Hz (if no further pulse is received after 1s, the display will return to 0) 1 0,1 Hz (if no further pulse is received after 1s, the display will return to 0) Function code F7, Display Row 1: Startupsuppress. 0 With startup suppression 1* Without startup suppression Function code F10, Display Row 1: P0 Addtl.
Tachometer Tachometer Function code F13, Display Row 1: Function code F15, Display Row 1: Decimal place Display in 2nd row 0* No decimal point 1 1 Decimal place 2 2 Decimal places 3 3 Decimal places 4 4 Decimal places 0 Preset 0 1 Preset 1 2* Preset 2 3 Prescaler Function code F22, Display Row 1: Application Input/ Output 0 Output Preset 0 1 Directional output Function code F14, Display Row 1: 2* Display flashes Count input adding, or 2nd count input A 3 Count input subtrac
Tachometer Tachometer Should you have a counter with interface, the additional function codes F24 - F27 are described in the seperate manual for the interface version.
Timer 7 Timer Timer Timer mode of operation: Time formats: The following modes of timer operation can be selected: Cumulative measurement following the pulse-width measuring principle (Cumulative measurement as long as input A is active) Cumulative measurement following the cycle-duration principle (Cumulative measurement from rising edge Input A to falling edge of Input A) Cumulative measurement A=Run, B=Stop (cumulative measurement from rising edge Input A to rising edge Input B) Single-pulse measureme
Input A Input B 7.2 Signal Diagrams - Input signals Cumulative Measurement acc. to pulse-width measuring principle F7 = 3 F7 = 0 Stop Start Stop Start Stop Start Stop Start Stop Input A Input B Single-pulse Measurement acc. to pulse-width measuring principle 7.3 Signal Diagrams - Output signals The output signals of the timer can be derived from the pulse counter (see 5.3) or, respectively, batch counter (see 9.2) functions. Input A Input B InputC Reset Cumulative measurement acc.
Timer Timer 7.4 Programming the Timer function codes Programming mode Change function setting + oder Keep pressed and simultaneously turn Voltage On press Alternative display of function codes + Save and change to next function press Return to display mode Factory Setting (Defaults) No. The function codes are displayed as text in row 1. By pressing both keys simultaneously you can change to the numerical display (F 0 to F 35).
Timer Timer Function code F3, Display Row 1: Function code F6, Display Row 1: PNP/NPNLogic dynam/ static Reset 0 NPN 8 V-Level 1* PNP 8 V-Level 2 NPN TTL-Level 3 PNP TTL-Level Function code F4, Display Row 1: Input damping (Attenuation) 0 30 Hz damping (attenuation) (e.g. for mechanical contacts) 1* F max.
Timer Timer Function code F8, Display Row 1: Function code F10, Display Row 1: Mode Preset 1 Signal time P 0 0* P 1 normal preset; absolute to counter reading (coincidence signal) 1 P 1 is a trail preset with prefix (relative to P 2) 2 P 1 as a symmetric trail preset (relative to P 2) 3 P 1 and P 2 are range signals (Sign.1
Timer Timer Function code F11, Display Row 1: Function code F12, Display Row 1: Signal time P 1 Signal time P 2 0 Disabled / no output signal 1 Bistable, reset with Preset 2 or Reset 2 0,02 s 3 0,05 s 4* 0 Disabled / No output signal 1 Bistable; Reset function cannot be used in connection with automatic Reset 2 0,02 s 3 0,05 s 0,10 s 4* 0,10 s 5 0,20 s 5 0,20 s 6 0,50 s 6 0,50 s 7 1,00 s 7 1,00 s 8 2,00 s 8 2,00 s 9 5,00 s 9 5,00 s 10 10,00 s 10 10,00 s 11
Timer Timer Function code F13, Display Row 1: Function code F16, Display Row 1: Stop after reaching the main Preset Start / Stop via Keyboard (manual) 0* No Stop when main Preset is reached (P 2) 1 Stop when main Preset is reached (P 2) 0* Start / Stop locked via keys UP key=Start; DOWN key = Stop 1 Start / Stop enabled via keys UP key =Start; DOWN key =Stop Function code F14, Display Row 1: Display flashes 0* no flashing 1 Flashes as long as P 0 is active 2 Flashes as long as P 1 is act
Timer Timer Function code F20, Display Row 1: Prescaler Prescaler not active 6 Keylock input 1 Prescaler active 7 Hold input (display memory) 8 Teach Input (count value becomes P 2) 9 Set Input (set to Preset 0) 0* Preset timer 1 Batch timer Should you have a counter with interface, the additional function codes F24 - F27 are described in the seperate manual for the interface version.
Timer Function code F32, Display Row 1: Lock Preset 1 Setting P 1 Setting enabled (Supplementing the general description under chapter 4) 1 P 1 Setting locked / delayed Function: 0* P 2 Setting enabled 1 P 2 Setting locked / delayed Function code F34, Display Row 1: Lock Prescaler Setting 0* PSC Setting enabled 1 PSC Setting locked / delayed Function code F35, Display Row 1: Lock Mode 8.
Shift Counter Shift Counter 8.2 Scrolling between Total Sum and Partial Sums Adding/Subtracting (F1= A S r) The Shift key is used to scroll between the total sum and partial sums 1 and 2. Input A Input B Counter reading Partial sum 1 Total sum Partial sum 2 Total sum Partial sum 1 1 2 3 4 1 2 3 1 0 1 0 1 0 If a partial sum is shown, SU1 or SU2 will appear flashing in the lower display bar.
Shift Counter Shift Counter 8.5 Programming the Shift Counter Function Codes Programming mode Change function setting + or Keep pressed and simultaneously turn Voltage On press Alternative display of Function codes Save and change to next function Return to display mode press press The function codes are displayed as text in row 1. By pressing both keys simultaneously you can change to the numerical display (F 0 to F 35).
Shift Counter Shift Counter Function code F5, Display Row 1: With / without Preset Function code F10, Display Row 1: 0 Disabled / no output signal 1 Bistable; reset with Reset 2 0,02 s 3 0,05 s 4* 0,10 s 5 0,20 s 6 0,50 s Function code F9, Display Row 1: 7 1,00 s Output signal 0 With Preset 1* Without Preset Function code F6, Display Row 1: Dynamic/ static Reset 0* Static reset (reset as long as signal is applied) 1 Dynamic Reset (ready to count after reset, even if reset signal
Shift Counter Shift Counter Function code F11, Display Row 1: Function code F12, Display Row 1: Signal time P 1 Partial sum 1 Signal time P 2 Partial sum 2 0 Disabled / no output signal 1 Bistable; reset with Reset 2 0 Disabled / no output signal 1 Bistable; reset with Reset 0,02 s 2 0,02 s 3 0,05 s 3 0,05 s 4* 0,10 s 4* 0,10 s 5 0,20 s 5 0,20 s 6 0,50 s 6 0,50 s 7 1,00 s 7 1,00 s 8 2,00 s 8 2,00 s 9 5,00 s 9 5,00 s 10 10,00 s 10 10,00 s 11 User setting 1 (
Shift Counter Shift Counter Function code F13, Display Row 1: Function code F15, Display Row 1: Decimal Point Display in 2nd Row 0* No decimal point 1 1 decimal place Preset 0 1 Preset 1 2* Preset 2 2 2 decimal places 3 Prescaler 3 3 decimal places 4 Partial sum 1 5 Partial sum 2 4 4 decimal places 6 Totalizer Function code F14, Display Row 1: Display flashes 0 0* Function code F17, Display Row 1: No flashing 1 Flashes as long as P 0 is active 2 Flashes as long as P 1 is
Shift Counter Shift Counter Should you have a counter with interface, the additional function codes F24 - F27 are described in the seperate manual for the interface version. Function code F19, Display Row 1: Addtl.
Shift Counter 9 Function code F33, Display Row 1: Lock Preset 2 0* P 2 Setting enabled 1 P 2 Setting locked / delayed Function code F34, Display Row 1: Lock Prescaler Setting 0* PSC Setting enabled 1 PSC Setting locked / delayed Function code F35, Display Row 1: Lock Mode 0* 10 seconds delay 1 Completely locked 2 Lock mode depends on keylock input Batch Counter Batch Counter 9.
Batch Counter Batch Counter 9.
Batch Counter Batch Counter Function code F2, Display Row 1: Edge Evaluation Quadrat.
Batch Counter Batch Counter Function code F10, Display Row 1: Function code F11, Display Row 1: Signal time P 0 Signal time P 1 BatchPreset 0 Disabled / no output signal 1 Bistable; reset with Reset 0,02 s 2 0,02 s 3 0,05 s 3 0,05 s 4* 0,10 s 4* 0,10 s 5 0,20 s 5 0,20 s 6 0,50 s 6 0,50 s 7 1,00 s 7 1,00 s 8 2,00 s 8 2,00 s 9 5,00 s 9 5,00 s 10 10,00 s 10 10,00 s 11 User-setting 1 (0-599,99 s) 11 User-setting 1 (0-599,99 s) 12 User-setting 2 (0-599,99 s) 12
Batch Counter Batch Counter Function code F12, Display Row 1: Function code F13, Display Row 1: Signal time P 2 Decimal point 0 Disabled / no output signal 1 0* No decimal point Bistable; reset with Reset Cannot be used in connection with automatic Reset 1 1 decimal place 2 0,02 s 2 2 decimal places 3 0,05 s 4* 0,10 s 3 3 decimal places 5 0,20 s 4 4 decimal places 6 0,50 s 7 1,00 s 8 2,00 s 9 5,00 s 10 10,00 s 11 User-setting 1 (0-599,99 s) 12 User-setting 2 (0-599,9
Batch Counter Batch Counter Function code F15, Display Row 1: Display in 2nd row 0 Preset 0 1 Preset 1 2* Preset 2 3 Prescaler 4 Batch counter or 2nd counter Function code F16, Display Row 1: External Reset signal 0 Only resets the counter 1 Only resets the batch counter 2* Resets all counters Function code F17, Display Row 1: Power On Reset Restores the counter value 1 Reset at Power On Function code F18, Display Row 1: Output signalMemory 0 Restart signal time after power fail ou
Batch Counter Batch Counter 2 Directional count output 3* Count input, adding 4 Count input, subtracting 5 Reset counter and Batch counter or 2nd totalizer 6 Resets only counter 7 Resets only Batch counter or 2nd totalizer 8 Gate input 9 Keylock input 10 Hold input (display memory) 11 Teach input Count value becomes P 2 12 Set-input (sets to Preset 0) 108 Should you have a counter with interface, the additional function codes F24 - F27 are described in the seperate manual for the in
Batch Counter Technical Data 10 Technical Data Function code F33, Display Row 1: Lock Preset 2 Setting 0* 1 P 2 Setting enabled 0* 1 PSC Setting enabled LCD reflective, Transflective positiv: black figures on back lighted ground Transmissive negativ: white, red or green figures on black ground 2 lines, counter reading/presettings 6-digits; decimal point (up to 4 decimals) Digit hight 1st line 9.3 mm; 2nd line 7.
Technical Data Technical Data Storage of values NV-memory > 10 years Warning signal Display flashes when preset 0, 1 or 2 are active Electrical connections Plug-in screw-type connections / Terminals Signal times Cable cross-section 1...1.5 mm² with wire-end sleeves 0,01 s to 599,99 s or bistable programmable tolerance + 10ms active On or Off Amplitude threshold < 2 V and > 8 V or < 1 V and > 4 V at TTL-level amplitude max. 40 VDC Relay Output for P 1 and P 2 Change-over contact max.
Technical Data Technical Data Batch Counter Mode Timer Batch counter with Preset or 2nd totalizer with Preset Shift Counter Counter Mode of Operation Differential counting add/sub, totalizing add/add Tachometer Measuring Principle Period (cycle) measurement (1/Tau) Time base 1/min or 1/s Min.
Front-panel cutout 45 mm x 45 mm + 0,3 mm Weight approx. 200 g * For cable length > 30 m, for connection to a DC-supply-network and input level TTL an additional protection circuit is necessary. Counting Frequency [kHz] 116 117 The counting frequencies were determined by using a signal generator with an output resistance of 50 Ω. 48 mm x 48 mm x 118 mm, installation depth 110 mm DIN 43700 Signal Voltage [V] Dimensions 8 Front-panel installation with tenter (frame) Front panel thickness max.
Transport, Packaging, Storage 11 Transport, Packaging, Storage Note! Damage may be caused by improper transport! Improper transport may cause considerable damage. Do not remove the packaging before assembly and installation. The packaging offers ideal protection against mechanical damage and loss of single parts, such as the plugs or operating instructions. Therefore, do not take the multifunctional counter out of its packaging until you actually have to start your assembly and installation work.
Malfunctions High-level does not exceed the upper amplitude threshold; low-level does not fall below the lower amplitude threshold Qualified electrician Continuous reset signal is applied Qualified electrician Continuous gate signal is applied Qualified electrician Prescaler value is not correct Skilled personnel Phase discriminator - edge evaluation not correctly adjusted (F2) Skilled personnel Input frequency too high (F4) Skilled personnel Keyboard Reset not possible Keys are locked (F30 + F
Ordering Information 16 Ordering Information Accessories 17 Accessories Display LCD Relay 12-30 VDC 24 VAC 115 VAC 230 VAC 100-240 VAC reflective 1 0 772 101 0 772 111 0 772 121 0 772 131 0 772 141 reflective 2 0 772 102 0 772 112 0 772 122 0 772 132 0 772 142 transflective positive 1 0 772 201 - - - 0 772 241 transflective positive 2 0 772 202 - - - 0 772 242 transmissive white 1 0 772 301 - - - 0 772 341 transmissive white 2 0 772 302 - - - 0 772 342 pro
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