User manual Lynx 42 & Lynx 32 L-ENG-C
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Table of Content Introduction ........................................................................................................................... 5 Interdictions ........................................................................................................................... 5 Machine overview.................................................................................................................. 6 Installation ......................................................................
Connecting and operating external vacuum..........................................................................25 Import / Export Menu ...........................................................................................................26 Exporting Data......................................................................................................................26 Importing Data ..................................................................................................................
Introduction This manual contains relevant information and instructions for starting up, operating and maintenance of the machine. Read this manual carefully before putting the machine into operation. Refer also to this manual if in doubt as to the operation and/or functioning of the machine. If the manual does not offer a solution, consult the supplier. Interdictions Never pack products that can be damaged by the vacuum. Alive animals may never be vacuumed.
Machine overview Lynx 32 1. Lid 2. Seal bar 3. Gas flush nozzle (if applicable) 4. Lid lock 5. Control Panel 6. On/off switch 7. USB port 8. Vacuum/ventilation nozzle 9. Power socket 10. Gas bottle connector 11.
Lynx 42 1. Lid 2. Seal bar 3. Gas flush nozzle / Bagholder (if applicable) 4. Lid lock 5. Control Panel 6. On/off switch 7. USB port 8. Vacuum/ventilation nozzle 9. Power socket 10. Gas bottle connector 11.
Installation Transportation and placement The machine must be moved or transported in an upright position. The machine may not be tilted as this can cause damage to the pump. Place the machine on a flat, level surface. This is essential for problem free operation of the machine. Enough space must be left around the machine for good ventilation. The space must be at least 5 centimetres. The ambient temperature in which the machine is operated must be between 5 ºC and 30 ºC.
Connecting the gas flush system (if applicable) Connect the hose from the gas bottle to the hose coupling on the rear side of the machine and secure it with a hose clamp. The diameter of the hose nipple connector for the gas bottle is 6 mm. Never use flammable gasses or gas mixtures containing much oxygen. There is a danger of explosion when using the aforementioned gasses.
Starting the machine for the 1st time 1. Check if there is enough oil in the machine. If not, please fill oil. Oil is delivered in a separate bottle. 2. Press the on/off switch. 3. Select the desired program. 4. Put the product in the vacuum bag and place it in the machine with the opening of the bag over the seal bar. 5. Close the lid. 6. Leave the machine for at least 4 hours switched on to enable the PCB battery to charge itself.
Machine functions Function description Pictogram What does it mean? Vacuum During the cycle, air will be removed from the chamber until Vacuum + the set value has been reached. This value can be set in %, mbar or hPa. This is the percentage or value of the pressure in the vacuum chamber related to the normal outside atmosphere of 1 bar (0%). The whole process is sensor operated.
weight, spatter out of the vacuum bag, polluting the seal, chamber and the oil in the pump. The Quick Stop H2O sensor control comes standard with the H2O PLUS option. This is extra time that the vacuuming process continues after reaching the moment evaporation. Red Meat This function is especially designed for the packaging of fresh meat. It is added to the normal vacuum function to prevent degassing from the product during the sealing phase.
External With this function it is possible to vacuum special food Vacuum containers outside the machine. The vacuum value can be set in %, mbar or hPa. This is the percentage or value of the pressure in the food container related to the normal outside atmosphere of 1 bar.
Guideline for function values For each function, values can be set when you are authorized as an Owner. In order to understand the consequence of the set value, the table below explains the consequences of giving a low or high value for each function. Function Range Guideline Vacuum 2-700 mbar As a rule of thumb: the higher the vacuum, the less 30-99.8% oxygen remains in the package and thus the longer is the shelf life of the product. There are exceptions to this rule.
H2O 2-700 mbar If the pressure decreases, the boiling temperature of water decreases. This law of physics might cause a product to boil. Besides polluting the machine this creates a weight and quality loss to the product that is being packed. By enabling the H2O function, this special sensor will detect this point of evaporation and arranges the program to continue from vacuuming to sealing. The value that can be set is the maximum vacuum value that can be reached.
Function relations The table below shows which functions could be activated together in a program.
Controlling the machine Control panel overview screen on/off step button stop Your control panel may look different, depending on the model you have. On/off button Press the ‘on/off’ button to activate and deactivate the machine. Step button (‘right’►) The button ‘right’ can be used during a packaging cycle to interrupt the active function. The cycle will automatically continue with the next function. Stop button The ‘stop’ button can be used during a packaging cycle to interrupt the complete cycle.
From every mode a screenshot is given in the figure below. Startup mode Navigation mode Setting mode Cycle mode up enter Control buttons There are five control buttons, to navigate through the navigation- and setting mode. They are shown in the figure on the right. left right These names will be used for the navigation description in the next section. down Viewing machine programs Users can view machine programs and the active functions in the navigation mode.
Program no / Name Function name Function value Function overview Menu Selected function The program represents the current selected preset program. By switching to another program, other functions will be active. The program choice depends on the product that will be packaged. At the bottom of the screen an overview is displayed, that illustrates which functions are active or inactive. If the function is activated, it will be displayed in color tone. When it is inactive it is displayed in soft tone.
To navigate: Select the desired program Use the control buttons ‘up’▲ or ‘down’▼ View the functions Use the control buttons ‘left’◄ or ‘right’►. View/edit function settings Press ‘enter’ when the function is selected. Users can view the preset settings and the owner can also edit them. (see next section ‘Settings’) Edit machine settings Press ´enter´ when the menu is selected (only accessible for the owner) Settings Authorization Users have limited access in changing the settings of the machine.
indication submenu setting icon setting name value indication for indication for pressing left more options by pressing up or down To navigate through and changing values in the setting mode: Select another setting Press ‘up’▲ or ‘down’▼ Edit selected setting Press ‘enter’ Adjust variable Use ‘up’▲ or ‘down’▼ Confirm variable When the desired setting is found, press ‘enter’ Back to navigation mode When all settings are set, press ‘left’◄ to return An overview of all possible variables is giv
Setting overview The sitemap below gives an overview of all the settings of the machine. The sitemap shows all possible settings for all functions.
Connecting external devices Connecting and operating the label printer Turn off the vacuum machine and connect the printer via the USB cable to the machine. Connect the power cable of the printer. Turn the vacuum machine and the printer on.
To place a roll of labels in the machine. Pull the green levers on the side forwards and open the lid. Remove at least two labels from the backing foil. Push the roll carriers outside and place the roll between them. Then pull the dispenser down to create an opening. Now lead the label foil as shown in the picture. Close the dispenser if the label foil is correctly placed. Now close the lid and push the green button on top once. The printer now automatically goes to the next label.
Connecting and operating external vacuum Connect the external vacuum hose connector to the vacuum/ventilation nozzle of the machine as shown. Connect the other side of the external vacuum hose to the container that needs to be vacuumed. Make sure this container is capable of resisting and holding a vacuum. Use the control panel to select the external vacuum program (‘up’▲ or ‘down’▼) Press ‘Enter’ to start and ‘Stop’ to end the vacuum process.
Import / Export Menu Exporting Data The settings, service data, programs and labels can be exported through the USB connector. The files will be written on a USB-key in .txt format and can be read with a standard Windows PC. Only an authorization as ‘Owner’ or ‘Distributor’ allows access to this possibility. Importing Data Via the USB port, programs and labels can be imported from a USB-key. The data to be imported can be created using the Lynx software programming tool.
Importing the created data Use an empty USB-stick and copy the .txt files (label… and prog..) of C:/SoftwareLX on the USB Stick. Put the USB- key into the port on the machine. In the “Menu”, select “Import/Export data” and go to “Import data”. When you confirm, the existing programs and labels will be overwritten by the data that have been programmed on the PC. Note: Never change the .txt-files by opening them in notepad or any other program. This will result in corrupt files.
Maintenance A regular and complete maintenance is required for a long lifespan of the machine, to avoid malfunctioning and to achieve an optimal packaging result. If the machine is used intensively, it is recommended to professionally service it every 6 months. For normal use of the machine, complete servicing once a year should be sufficient (depending on location, environment and products).
Time scale Activity Daily Clean the vacuum chamber, lid, and housing after use with a soft damp cloth. Make sure that no cleaning agents containing solvents are used. Make sure that no high pressure water cleaner is used. Check the oil level and replace or fill up oil when the oil is turbid or the oil level is too low. See instructions. Activate the pump cleaning program for the pump. Inspect the sealing bar for damage.
Important before maintenance If the machine is not functioning properly or if it produces strange noises, turn it off immediately with the On/Off switch and contact the supplier. If the machine is equipped with a gas flush system, always close the main valve at the bottle during standard maintenance activities. When cleaning the transparent lid, never use cleaning agents containing solvents. Check at least once a week if there are cracks in the lid.
drain plug can be removed. While unscrewing hot oil fumes can escape. When the oil has drained, tilt the machine slightly so that all residual oil can drain off. After draining, mount the oil drain plug. Filling up oil After draining or when the oil level is low, oil needs to be filled up. The oil fill plug must be removed. The pump can now be filled with oil. Take care to fill with small amounts at intervals. Oil system overview Lynx 32 Remove the rear cover of the machine to gain access the oil system.
Lynx 42 1. Oil fill plug 2. Oil inspection window 3. Oil drain plug Oil types and amounts It is important to use the correct type and quantity of oil for the pump. The wrong type or too much oil could damage the pump. The ambient temperature where the machine is operated is also important for the type of oil. If the machine is used outside normal specifications regarding ambient temperature, contact the supplier. See amounts and types with related ambient temperatures in the table.
Changing the oil exhaust filter The oil exhaust filter in the pump absorb and filter oil vapours. The filter should be replaced after 12 to 18 months. When the filters are saturated it is no longer possible to achieve maximum vacuum. Filter housing types Remove the rear cover of the machine to access the filter.
Lynx 42 To create access for the filter to be removed, the gas spring bracket needs to be disassembled as shown.
Changing oil exhaust filters Replace filter 8 m3/h – Lynx 32 Unscrew the oil exhaust filter cover and remove the filter by unscrewing it from the housing. Place a new filter and screw it tight. Please note that an O-ring should be placed at the exhaust filter inlet. Replace filter 16 m3/h – Lynx 42 Unscrew the oil exhaust filter cover and remove the filter by removing the spring plate from the housing. Place a new filter and the spring plate.
Replacing the sealing wire Remove the seal bar from the machine by lifting it vertically up (1) Remove the Teflon tape from the seal bar (2) Remove the screws at the bottom of the sealing bar in order to remove the wires (3) (4) Remove the Teflon tape at top of the seal bar and stick a new piece of Teflon tape of the same length after having degreased and cleaned the bar with a dust free cloth (5) Cut a new piece of sealing wire or cut-off wire to the size of the sealing beam plus about
Replace the rubber in the silicone holder The silicone holder must be inspected weekly for irregularities on the silicone rubber (mainly caused by burning by the sealing wire). If irregularities appear then the silicone rubber must be replaced. Remove the old silicone rubber from the holder. Cut a new piece of silicone rubber to the same size as the old one. The same size is very important, too short or too long will cause problems with sealing. Place the new piece in the silicone holder.
Replace the lid gasket The lid gasket ensures that the vacuum chamber is completely closed during the machine cycle. This is essential for achieving a maximum vacuum. The lid gasket wears due to the extreme pressure differences and must be replaced regularly. Inspect the lid gasket weekly for tears or damage. Replace the lid gasket at least once every 6 months. Remove the old gasket rubber from the holder. Cut a new piece of rubber of the same size as the old one.
Troubleshooting Error Messages The message “Please check cover!” will appear on the screen when the lid is not closed properly. Wait until the message disappears and re-start the cycle again by closing the lid firmly.
Terms of guarantee This manual has been established with care. Henkelman B.V. does not accept liability for errors in this manual and/or consequences of misinterpretation of the instructions. Henkelman B.V. is not liable for damages and/or problems that arise from using spare parts that are not supplied by Henkelman B.V. Henkelman B.V. reserves the right to change specifications and/or spare parts without prior notification. Liability 1.
6. Defects due to damage or accidents deriving from outside factors are excluded from the warranty. 7. If we replace parts in compliance with the obligations of this warranty then the replaced parts become our property. The stipulations of the warranty and liability are part of the general terms and conditions of sales, which can be send to you if requested.
Electrical diagram Lynx 32/42, main circuit diagram 42
Electrical diagram Lynx 32/42, control diagram 43
Electrical index Lynx 32, (1) Control diagram 002-PCB Main circuit diagram 011 Machine serie Lynx 32 Revision (from-Untill) Power (V/~/Hz) 230-1-50 Seal configuration Front Pomp capacity 008 M3/h Seal type Double / Cut-off Main electrical supply: L1 Phase 1 N Neutral PE Ground connection Overload devices: Fuse main entrance Fuse seal transformer Fuse control transformer F1, F2 F4 F6 F7 Fuse PCB F8 Pump: Pump type 8 M3/h Capacity 0,35 kW 44 Part number: 0232014 Specificat
Electrical index Lynx 32, (2) Transformers: Seal transformer Tr.1 Part number: 0223017 Input: 220-230 Volt Capacity: 500 Va Output: 10 Volt ED: 10 % Used transformer Tr.1 Connection: stand alone Control transformer Tb.
Electrical index Lynx 42, (1) Control diagram 002-PCB Main circuit diagram 011 Machine serie Lynx 42 Revision (from-Untill) Power (V/~/Hz) 230-1-50 Seal configuration Front Pomp capacity 016 M3/h Seal type Double / cut-off Main electrical supply: L1 Phase 1 N Neutral PE Ground connection Overload devices: Fuse main entrance Fuse seal transformer Fuse control transformer F1, F2 F4 F6 F7 Fuse PCB F8 Pump: Pump type 16 M3/h Capacity 0,55 kW 46 Part number: 0232014 Specifica
Electrical index Lynx 42, (2) Transformers: Seal transformer Tr.1 Part number: 0223019 Input: 220-230 Volt Capacity: 700 Va Output: 15 Volt ED: 10 % Used transformer Tr.1 Connection: stand alone Control transformer Tb.
