Henny Penny Model 680 HENNY PENNY 8 HEAD GAS PRESSURE FRYER Model 680 Gas Fryer SPECIFICATIONS Height 60" (152.4 cm) Width 24" (61 cm) Depth 41½" (106 cm) Floor Space Approximately 7 sq. ft. (.65 sq. m.) Pot Capacity 8 Head of chicken (24 lbs.)(10.9 Kg.) 95 lbs. shortening (40.86 Kg.) Electrical 120 VAC, 1 Phase, 50/60 Hz, 10 Amp, 3 Wire Service Heating Propane or Natural Gas; 100,000 BTU/Hr.(29.3 Kw) Pressure 12 PSI operating pressure (827 mbar) 14.
.a This manual should be retained in a convenient location for future reference. Wiring diagram for this appliance is located on the inside accessdoor below the control panel. Post in a prominent location, instructions to be followed in event user smells gas. This information shall be obtained by consulting the local gas supplier. Keep appliance area free and clear from combustibles. Do not obstruct the flow of combustion and ventilation air.
Henny Penny LIMITED WARRANTY FOR HENNY PENNY APPLIANCES Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts: NEW EQUIPMENT: Any part of a new appliance, except lamps and fuses, which proves to be defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B.
Section 1. ................................................ INTRODUCTION Pressure Fryer .............................................. l-l. ................................................ Proper&e l-2. Assistance ................................................. l-3. 1.4. Safety .................................................... l-l l-l l-l l-l l-2 Section 2. ................................................ INSTALLATION Unpacking Instructions ....................................... 2-l. 2-2.
Henny Penny Model 680 Section Section 5. 5-1. 5-2. 5-3. 5-4. 5-5. 5-6. 5-7. 5-8. 5-9. 5-10. 5-11. 5-12. 5-13. 5-15. 5-16. 5-17. 5-18. 5-19. 5-20. 5-21. 5-22. 5-23. 5-24. 5-25. 5-26. 5-27. 5-28. 5-29. Page Introduction ................................................................................................. Arrangement ................................................................................................ Maintenance Hints ..................................................................
Henny Penny Model 680 SECTION 1. INTRODUCTION 1-1. PRESSURE FRYER The Henny Penny Pressure Fryer is a basic unit of food processing equipment. It has found wide application in institutional and commercial food service operations. P-H-T A combination of Pressure, Heat, and Time is automatically controlled to produce the optimum in a tasty, appealing product. PRESSURE Pressure is basic to this method of food preparation. The pressure is developed from the natural moisture of the food.
The Henny Penny Pressure Fryer has many safety features incorporated. However, the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or safety related, the words DANGER, WARNING, CAUTION, and NOTE are used. Their usage is described below.
1. Cut and remove the metal bands from the carton. 2. Remove the carton lid and lift the main carton off the fryer. 3. Remove corner packing supports (4). 4. Cut and remove the metal bands holding- the fryer to the Do not unlatch the lid before completion of steps 5,6, and 7. 5. Remove the fryer from the pallet. See page 2-3. The fryer weighs approximately 600 lbs. (270 Kg). Extreme care should be taken when moving the fryer to prevent personal injury. 6. Remove rear cover.
C. Remove and discard the shipping support. D. Clean the orifice with a dry cloth. E. Replace the weight and secure the top cap. 11. Open lid and remove packing and racks from inside of cookpot. 12. Remove the protective paper from the fryer cabinet. It is necessary to clean exterior surface with a damp cloth.
REMOVE REAR COVER WEIGHT SEGMENTS MUST BE INSTALLED PER INSTRUCTIONS CONTAINED THEREIN BEFORE ATTEMPTING TO UNLATCH LID. 05 f-0 ROLL UNIT OFF PALLET ONTO RAMP. 1 REMOVE ACCESSORY BOXES FROM FRONT. ORIENT CASTERS IN SIDEWAYS POSITION. RAISE SIDE SLIGHTLY 8 KNOCK OUT RUBBER PADS (2). TYPICAL BOTH SIDES HH BA5KET PROP UP A RAMP FOR EACH CASTER ON THE SELECTED SIDE.
05 REMOVE 2 BOLTS MARKED “An TO RELEASE FRAME AFTER INSTALLING WEIGHT SEGMENTS. -INSERT 7TH ~TH a SEGMENT INSERT 4TH & 5TH SEGMENT INSERT 2ND & 3RD SEGMENT INSERT IST SEGMENT WARNING! m EACH WEIGHT (8.1 18 LBS. m ALL SEGMENTS SEGMENT WEIGHS APPROXIMATELY KG> - HANDLE WITH CARE. ARE IDENTICAL. m ALL SEGMENTS MUST BE SECURED IN THE FRAME TO UNLATCH LID.
Y The proper location of the fryer is very important for operation, speed, and convenience. Choose a location which will provide easy loading and unloading without interfering with the final assembly of food orders. Operators have found that frying from raw to finish, and holding the product in warmer provides fast continuous service. Landing or dumping tables should be provided next to at least one side of the fryer. Keep in mind the best efficiency will be obtained by a straight line operation, i.e.
The fryer should be located with provision for venting into adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the steam exhaust and frying odors. Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer. Make certain the exhaust hood is designed high enough to allow for proper opening of the fryer lid.
The fryer must be isolated from the gas supply piping system by ciosing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than l/2 PSIG (3.45 kPa). A standard 3/4 inch, black steel pipe and malleable fittings should be used for gas service connections. Do not use cast iron fittings.
INIMUM PULLof equipment away from wall permissible for accessizk;ht’,” Quick Disconnect Please refer to the illustration below when installing cable restraint on all moveable gas fryers. AVOID SHARP BENDS AND KINKS when pulling equipment away from wall. (Maximum pull will kink ends, even if installed properly, and reduce Connector life.
The gas pressure regulator on the automatic gas valve is factory set as follows: Natural: 3.5 inches water column Propane: 10.0 inches water column Be certain gas pressure is set correctly. Failure to do so can result in shortening overflowing the cookpot, which could cause serious burns, personal injury, fire and/or property damage.
S CAN RESULT IN SHORTENING FAILURE TO FOLLOW THESE INSTR OVERFLOWING THE COOKPOT WHICH COULD CAUSE SERIOUS BURNS, PERSONAL INJURY, FIRE AND/OR PROPERTY DAMAGE. * THE SHORTENING MAY START UP PROCEDURE. E. * FILTER THE SHORTENING AT LEAST EVERY SIX ROUNDS IN GAS UNITS AND TWICE A DAY IN ELECTRIC UNITS. * FILTER ONLY WHEN “COOL” IS DISPLAYED. LL CRACKLINGS FROM COOKPOT SURFACES AND THE COLD RING THE FILTERING PROCESS. 0 MAKE SURE THE COOKER IS LEVEL.
Power/Pump Switch The Power/Pump Switch is a three way switch with center “OFF” position. Move the switch to the position marked “POWER” to operate the fryer. Move the switch to the position marked “PUMP” to operate the optional portable filter pump. Certain conditions must be met prior to operaton of the filter pump. These conditions are covered later in this section. Cookpot This reservoir holds the cooking shortening.
Gauge The pressure gauge indicates the pressure inside the cookpot. Solenoid Valve The solenoid valve is an electro-mechanical device that causes pressure to be held in the cookpot. The solenoid valve closes at the beginning of the frying cycle and is opened automatically at the end of the frying cycle. If this valve should become dirty or the teflon seat nicked, pressure will not build up and it must be repaired per the maintenance section. Drain Valve The drain valve is a two-way ball valve.
To close lid: 1. Lower the lid until gasket comes into contact with the pot. 2. With the lid lowered, pull lid handle forward until it stops. 3. Lift up on the lid handle until it stops. 4. Bring lid handle out towards you until it stops. 5. Push lid handle down, locking lid in place.
cd660 To open lid: DO NOT ATTEMPT TO OPEN LID UNTIL THE PRESSURE DROPS TO ZERO. Opening the lid when the cookpot is pressurized will allow hot shortening and moisture to escape from the cookpot, resulting in severe burns. 1. Gently raise handle until it stops. 2. Push handle back until it stops. 3. Lower handle. DO NOT raise the lid with the handle in the up position. Be sure to lower the handle before attempting to raise the lid, or damage to the lid could result. 4.
Henny Penny 3-3. MELT CYCLE OPERATION Model 680 If the shortening is below 185o F (77o-85o C) with the Power/ Pump Switch in the “Power” position, the fryer enters the melt cycle. The shortening is heate slowly to prevent scorching of the shortening. The display reads “LO” and the heat cycles, 10 seconde on, 30 seconds off, to ensure slow melting of shortening. No othe rbutton on the control panel operates except the Power/Pump Switch.
Select the cook cycle by pressing the button for the number of heads, or -product, to be cooked. Shortening will then heat to “Drop” temperature. c$g Pressing the same button again will begin the cook cycle. The indicator will change from “Drop” to counting down the cook time in minutes and seconds. At the end of the cook cycle, press the same button again when the indicator reads “Done” and the alarm sounds. The fryer will reset to the “Cool” mode.
Although the display will read “COOL” in the standby mode, the shortening is hot and could cause burns. In the event of a power failure, no attempt should be made to operate the fryer. The Model 680 Fryer is equipped with an automatic ignition system and can not be operated without electrical power. When the operator wishes to filter, move the Power Switch to the “OFF” position and filter as usual (refer to filter instructions). The display should read “COOL” before filtering.
To prevent burns caused by splashing shortening, the unit’s main power switch must be in the “OFF” position before resetting the filter pump motor’s manual reset protection device. The pump motor and the combustion air motor are permanently lubricated and need no maintenance. change of shortening, the cookpot should be thoroughly cleaned as follows: 1. Turn the main power switch to “OFF”. The filter drain pan must be in position under the drain valve to prevent splashing or spilling of hot liquids.
el 660 NEVER PRESSURIZE FRYER TO CLEAN. Leave the lid open. Water under pressure is super heated and will cause severe burns if it comes in contact with skin. Never heat the cleaning solution to the boiling point. If the cleaning solution in the cookpot starts to foam and boil over, DO NOT TRY TO CONTAIN IT BY CLOSING THE FRYER LID, or severe burns could result.
3-8. A 4-i 3. The gas model requires 95 lbs. The cookpot has three level indicator lines inscribed on the rear wall of the cookpot which show when the heated shortening is at the proper level. 4. Cold shortening should be filled to l/2 inch below lower indicator. DO NOT fill cookpot with shortening above the upper cookpot “Fill” line. This could cause the shortening to overflow the cookpot, which could cause serious burns, personal injury, fire and/or property damage. 1.
6. Press cycle selection switch after temperature is displayed on front of control panel. To shutdown burner: 1. Rotate manual valve knob of Combination Control to the “OFF” position. 2. Turn Power/Pump Switch to the “OFF” CONNECW position. This fryer is equipped with a grounded cord and plug for your protection against shock, and should be plugged into a 3 prong grounded receptacle. Do not cut or remove grounding prong.
1. When the display indicates proper temperature, close and lock the lid. 2. Press the button for the desired product to be cooked. 3. At the end of the cook cycle, pressure will begin venting automatically, an alarm will sound, and the display will indicate the end of the timing cycle. At this time, press the button next to the product cooking. 4. Wait for the pressure gauge to show “0” pressure in the pot before attempting to open the lid. Check the pressure gauge reading.
This section provides troubleshooting information in the form of an easy to read table. If a problem occurs during the first operation of a new fryer, recheck the installation per the Installation Section of this manual. Before troubleshooting, always recheck the operation procedures per Section 3 of this manual. To isolate a malfunction, proceed as follows: 1. Clearly define the problem (or symptom) and when it occurs. 2. Locate the problem in the Troubleshooting table. 3. Review all possible causes.
Product Color Not Correct: A. Too Dark B. Too Light Temperature too high. Check temperature setting in the program mode. See section on programming. Faulty probe. Remove and replace probe. Shortening too old. Change shortening. Shortening too dark. Filter shortening. Change shortening. Breading product too far in advance. Bread product closer to actual frying period. @ Temperature too low. Burners out of adjustment. C. Product Greasy Check temperature setting. 8 Remove and replace probe.
D. Spotted Product Improper separation of the product. Breading not uniform on the product. E. Dryness of Product Product Flavor (Taste): A. Salty Taste Load product into basket properly. Sift breading regularly. @ Separate product during breading. Burned breading particles on product. Filter the shortening more frequently. Product sticking together. Separate product prior to pressure cooking. Moisture loss prior to cooking. Use fresh products. Overcooking the product. Reduce cooking time.
D. Rancid Taste General: A. Meat Separation From Bone B. Bone Color Not Proper C. Breading Falls Off D. Product Sticking Together Shortening too old. Replace shortening, and follow recommended care and use of shortening. Infrequent filtering. Replace shortening and follow recommended care and use of shortening. Non-compatible products cooked within the same shortening. Replace shortening. Use compatible products, and follow recommended care and use of shortening. Raw product not fresh.
With switch in POWER position, the fryer is completely inoperative (NO POWER) Open circuit. Check to see that unit is plugged in. Check the breaker or fuse at supply box. Check voltage at wall receptacle. Check MAIN POWER switch. Replace if defective. Check cord and plug. Pressure will not Exhaust line from solenoid valve to exhaust tank clogged. Turn unit off and allow fryer to cool to release pressure from cookpot; clean all pressure lines, exhaust stacks, and exhaust tank. Solenoid valve clogged.
DONOTOPERATE UNIT IF HIGH PRESSURE CONDITIONS EXIST. SEVERE INJURIES AND BURNS WILL RESULT. Place the Power/Pump switch in the “OFF” position immediately. Release the pressure by allowing unit to cool. The pressure will then drop. Do not resume use of unit until cause of high pressure has been found and corrected. Pressure does not build Exhaust line to stack clogged. Clean exhaust line to stack. Not enough product in fryer or product not fresh.
Shortening will not heat. “E20” Blown fuse or tripped circuit breaker at supply box or control panel. lown fuse in PC board. Reset breaker or replace fuse. Replace glass fuse in board. Faulty Power/Pump switch. Check Power/Pump switch per maintenance section on the power/pump switch. Faulty cord and plug. Check power at receptacle. Check cord and plug and power at wall receptacle. Faulty drain switch. Check drain switch per maintenance section on drain switches. Faulty PC Board.
Heating of shortening too slow. Shortening overheating. Supply line too small - low gas volume. Increase supply line size. Refer to installation instructions. Improper ventilation system. Refer to installation instructions. Observe burners. Check gas pressure. Burner out of adjustment. Adjust air flow so burners are an orangy-red. Programming wrong. Check temperature setting in the program mode. Faulty PC Board. Remove and replace control panel. Faulty probe. Remove and replace probe.
Foaming or boiling over of shortening. Shortening will not drain from cookpot Shortening leaking through drain valve. Water in shortening. At end of cooking cycle, drain shortening and clean cookpot. Add fresh shortening. Condensation line stopped up. Remove and clean condensation line. Improper or bad shortening. Use recommended shortening. Improper filtering. Refer to the procedure covering filtering the shortening. Cold zone full of cracklings. Filter shortening.
Gasket coming out of lid. Crumbs under gasket. Remove and clean gasket. Clean rim of cookpot. Gasket worn or damaged. Replace gasket. Steam leaking from around gasket. Gasket not sealing. Lid will not move up or down. Cable broken. Replace cable. Decorator strip interferring. Replace broken strip. Lid will not stay down while latching. Magnet plate out of adjustment. Adjust magnet plate in back of fryer. maintenance section on lid shims.
This section provides procedures for the checkout and replacement of the various parts used within the fryer. Before replacing any parts, refer to the Troubleshooting section. It will aid you in determining the cause of the malfunction. This section is arranged in groupings of the components that work together within the fryer. The general groups are listed below. Control Board Removing the Control Panel Probe Pressure System Electrical Components 1.
Before replacing a high temperature limit control, check to see that its circuit is closed. The shortening temperature must be below 380°F (193°C) to accurately perform this check. 1. Remove electrical power supplied to the fryer. Remove electrical power supplied to the fryer by unplugging the unit, or by turning off the wall circuit breaker or electrical shock could result. 2. Remove the control panel. 3. Remove the two electrical temperature limit control. wires from the high 4.
5. Remove capillary bulb from bulb holder inside the cookpot. 6. Straighten the capillary tube. 7. Remove larger outside nut that threads into pot wall. 8. Remove the two nuts securing the high limit bracket at the front of the fryer, and remove bracket. 9. Remove the two screws that secure high limit to the high limit bracket. 10. Remove defective control from control panel area. 11. Insert new control and replace screws. 12.
The Power/Pump Switch is a three way rocker switch with a center “OFF“ position. With the switch in the POWER position the fryer will operate. With the switch in the PUMP position the filter pump will operate, but the heating unit will not. Remove electrical power suppled to the fryer by unplugging the unit, or turning off the wall circuit breaker or electrical shock could result. 1. Remove Control Panel. 2. “OFF” Position - should be open circuit anywhere on the switch. 3.
The Temperature Probe relays the actual shortening temperature to the control. If it becomes disabled, PROB will show in the display. Also, if the temperature is out of calibration more than 10°F or C”, the probe should be replaced as follows: 1. Remove electrical power supplied to the fryer. Place the Power Switch to the “OFF” position, and unplug the power cord or turn the wall circuit breaker off or electrical shock could result. 2. Drain the shortening from the cookpot. 3. Remove the Control Panel. 4.
Henny Penny 5-7 COMPLETE CONTROL PANEL - HENNY PENNY Model 680 Should the Control Panel not operate, replace the panel as follows: 1. Remove electrical power supplied to the fryer. Place the Power/Pump Switch in the “OFF” position, and unplug the power cord and/or turn off the wall circuit breaker, or electrical shock could result. 2. Remove the two screws securing the Control Panel and lift panel up and out. 3. Unplug the connectors going to the Control Board. 4. Install new Control Panel.
The Lid Assembly is easily tilted up for cleaning or servicing. 1. Lower the lid assembly., 2. Turn the Lid Stop Bracket towards the left of the unit. Do not tilt the lid back when the lid is in the full raised position. The handle will fall across the flue opening and will cause severe burns when touched. 3. Carefully allow the lid support to come to rest against the Lid Stop Bracket. 4. Grasping the lid handle, lift the front of the lid up until it stops in an upright position.
The gray rubber gasket surrounding the inside of the lid is designed to be reversed. HENNY PENNY RECOMMENDS THAT THIS BE DONE EVERY 90 DAYS. Because of heat expansion and the pressure used for the cooking process, the gasket is constantly under extreme stress. Reversing the lid gasket every 90 days will help to assure that the fryer will not lose pressure through leakage. 1. Put the lid in the upright position, as previously described. 2. Using a thin blade screwdriver, pry out the gasket at the corners.
The Lid Counterweight in the back of the fryer balances the weight of the lid system to allow easier opening and closing of the lid. The weight has two cables attached to it, and weighs about 150 lbs. (67.5 Kg). One cable is centered on the weight and is the cable being used. The other cable is a safety cable and is off center. In case the main cable becomes loose or broken, the safety cable catches the weight and puts the weight into a bind, not allowing the lid to be opened or closed. 1.
Henny Penny Model 680 5-11. LID COUNTERWEIGHT (CONT’D) NOTE The cable should now have some slack in it, with the weights level. 10. Tighten the nut against the bracket, securing the cable. 11. Replace back shroud. Repair is now complete. 5-12. PRESSURE PAD The pressure pads are plastic strips that the lid cam presses against to seal the lid. 1. Raise the lid. 2. Remove the four screws securing the lid cover and remove cover. 3. Push the lid cam back, off of the pressure pads. 4.
Henny Penny 5-13. LID ADJUSTMENT Model 680 If steam leaks out from around the lid gasket, the pressure pads could be worn or broken. If the pressure pad is worn, but not broken, it can be reversed 180 degrees, and the other end of the pad used. See Section 5-12. Other problems could cause the steam to leak, such as a cracked or worn gasket, or gasket not installed properly. Be certain leaking is not caused by too much pressure before making any lid adjustments. Fryer should be operating at 12 psi.
With the carrier and racks installed on the lid, the lid should stay down, in contact with the pot rim, when the lid is lowered. The user will then be able to lock the lid in place. If the lid has a tendency to rise up before getting the lid locked down, the magnet plate probably needs adjusting. Follow these steps: 1. Remove the six nuts securing the back shroud and remove back shroud. 2.
Prior to servicing the solenoid valve, it is necessary to remove the side panel on the right side of the unit. 1. Remove the “tru-arc” housing. retaining clip on top of the coil 2. Remove the cover. 3. If only the coil is to be replaced, disconnect the two coil wires at the wire nuts in the coil housing. Remove the coil, insert new coil, and connect the wires at the wire nuts. Assemble in reverse order of disassembly. The wires may be connected in any order. 4.
Henny Penny 5-16. SOLENOID VALVE Replacement (Continued) Model 680 7. With the bonnet assembly and core-disc assembly removed, disconnect the two nut fittings. One connects the solenoid valve to the dead weight system; the other is attached to the condensation tank. 8. Remove the elbows from the solenoid valve. 9. Remove the two adapter screws which attach the pipe adapter to the solenoid valve body. 10. Remove the disc spring, guide, and Teflon seat. 11. Clean the valve body. 12.
Henny Penny Model 680 5-17. OPERATING CONTROL VALVE (Continued) DO NOT MANUALLY ACTIVATE THE SAFETY RELIEF VALVE. Hot steam will be released from the valve when the ring is pulled. Keep away from safety valve exhaust, or severe burns could result. Cleaning Steps ORIFICE 1. CAP WEIGHT AT THE END OF EACH DAY’S USAGE OF THE FRYER, THE OPERATING VALVE MUST BE CLEANED. The fryer must be OFF and the pressure released. Open the lid and then remove the dead weight valve cap and dead weight.
Henny Penny 5-18. REMOVAL & CLEANING OF SAFETY VALVE (Continued) Model 680 3. Clean inside of the elbow with hot water. NOTE Turn the relief valve towards the left side of the fryer when reinstalling relief valve. 4. Immerse the safety relief valve in soapy water for 24 hours. Use a 1 to 1 dilution rate. The valve cannot be disassembled. It is factory preset to open at 14 1⁄2 pounds of pressure.
The gas control valve is a dual controller, in which one side of the control valve controls one burner and the other side of the control valve controls the other burner. If one burner shuts down, both burners will shut down. The control valve is turned on or off, it has no pilot position, because the burner does not require a pilot light. To avoid injury or property damage, before starting this procedure, move the Power/Pump switch to the “OFF” position.
11. Remove the three screws from back of control valve and remove from bracket. 12. Reassemble in reverse order.
The blower motor circulates air into the burner area to create the correct heat for the fryer. If the blower fails, a sensor will shut the power control valve down. 1. Remove the electrical power supplied to the unit. Remove electrical power supplied to the unit by unplugging the unit, or by turning off the wall circuit breaker, or electrical shock could result. 1. Remove both side panels. 2. Remove the nut from the ground wire and remove ground wire. 3.
The transformer reduces the voltage down to accommodate those components with low voltage. 1. Remove electrical power supplied to the unit. Remove the electrical power supplied to the fryer by unplugging the unit, or by turning off the wall circuit breaker, or electrical shock could result. 2. Remove the small access panel from the right side panel. 3. Remove the two (2) nuts securing the transformer to the unit and remove transformer. 4. Remove the wires from transformer.
The airflow switch senses the flow of air coming from the blower. If the airflow is reduced below a set amount, the switch will cut power to the control valve, which shuts the burners down. 1. Remove electrical power supplied to the unit. Remove electrical power supplied to the unit by unplugging the unit, or by turning off the wall circuit breaker, or electrical shock could result. 2. Remove small access panel from right side panel. 3. Pull hose from switch from under fryer. 4.
The ignitor module sends 24 volts to the ignitors and there is an ignitor module for each ignitor. 1. Remove electrical power supplied to the unit. Remove electrical power supplied to the unit by unplugging the unit, or by turning off the wall circuit breaker, or electrical shock could result. 2. Remove small access panel from right side panel. 3. Remove wires from modules. Mark wires before removal to insure new modules are wired correctly. 4. Remove the two nuts securing the module and remove module. 5.
c. Check for continuity across the two outside terminals on the Drain Switch. If circuit is open, the Drain Switch is bad. The circuit should only be opened by pressing on the actuator of the Drain Switch. 3. To replace switch, remove &-h-esgoing to switch and install new switch in reverse order of above procedures. 4. Test to see if drain valve extension rod actuates the switch. NOTE: Listen for CLICK of switch while pulling drain valve extension rod.
The 680 fryer has two burner assemblies, one on each side of the pot. The burners can be ignited with either natural or L.P. gas. A blower in the fryer produces the airflow needed for combustion inside the burner chamber. Both burners should be an orangy-red color while the burners are on continuously (not pulsing). A color chart is provided with this manual for comparison. Two observation holes, for easily comparing the burners, are located in the front of the unit.
urners are different colors. 1. Remove electrical power supplied to the unit. Remove electrical power supplied to the unit by unplugging the unit, or by turning off the wall circuit breaker, or electrical shock could result. 2. Using l/4” socket, remove both side panels. 3. Locate the air adjustment behind the control panel on each side of the unit. 4. Loosen the nuts securing the slide adjustments. 5. Replace power to unit and turn Power Switch to the “Power” position. 6.
6. Remove air hose. 7. Remove pilot orifice and elbows off of faulty burner. 8. Screw pilot orifice and elbows onto new burner. Use pipe thread sealant on threads on elements. 9. Remove old insulation from burner area. 10. .Using a gasket adhesive, mount the insulation provided onto the outer surface of burner bracket. Do not get adhesive onto burner “windows”. discolor, blocking the view. It will 11. Carefully mount burner assembly onto studs and bracket, making sure the insulation seals around burner.
The ignitors are electrically energized and the tip of the ignitor glows red creating combustion in the burner chamber. It then senses the combustion and sends the message to the modules. If no combustion occurs, the modules shut the gas off at the gas valve. ee When the Power/Pump switch is in the power position, a red glow should be seen in each porthole in the front of the fryer. If no red glow is seen, proceed with the following: 1. Remove electrical power supplied to the unit.
3. Locate wire nuts and disconnect leads. 4. Remove the screw securing the ignitor in the bracket and remove ignitor. 5. Make sure insulation is in place in the ignitor bracket and slide the probe through the slot in the bracket. The probe, or tip of ignitor, is very fragile. Take care when installing the ignitor. 6. Secure ignitor in place with screw, reconnect wire leads and replace side panel. ‘7. Reconnect power and test the fryer for proper operation.
5. Using a 3/V socket remove the nuts securing the back shroud and remove the back shroud. 6. Remove bolts securing the strips to the weights, and remove strips from weights. 7. Remove the screws securing the front shroud, and the nut securing the exhaust tube bracket.
8. Lift the front shroud up and out, over the arms of the lid. 9. Thread the new nylatron strip through the track in the front shroud. 10. Lining up the holes in the strips, fit the front shroud over the lid arms and secure to carriage frame. 11. Secure the strips to the weights. 12. Replace back shroud and lid - replacement is complete.
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To enter the program mode, a password keystroke sequence is required. Note that when performing this sequence, the buttons must be depressed within one second of each other, If not, the control will not enter the program mode. 1. Depress the square under the far right digit of the display. 2. Depress the “Select Time” button. 3. Depress the square under the far left digit of the display. 4. Depress the “Exit Cool” button. You are now in the program mode of the control.
The above steps may be followed for interval alarms except you cannot program an interval alarm in the first interval. Refer to Special Programming Modes on factory presets for load compensation, proportional control, and filter cycle counts. The following defines the error code number, If an error code occurs, the buzzer will sound until you depress a cycle button. The control will continue to display the error code and fryer will be inoperative until error is corrected. E 5 - Pot temperature too high.
5. Depress the EXIT FILL button to exit the special program mode. Unit will return to stand-by cook mode. The preceding steps must be followed exactly to enter the special program mode. 1. Enter the special program mode. 2. Depress the cycle 6 button. Display will read as follows. DISPLAY Digit E or 0 4 F or C 3 BLANK 2 BLANK 1 Digit 1: Blank - When depressed, it will enter all KFC “Big Bird” parameters. Display will read INIT for two seconds, then 2-75 for two seconds.
Product One Pressure Solenoid and Neat Control Select Time Product Indicators Select Function Function Indicators Change Button Under Display 4 Change Button Indicator Display Change Button Under Display 3 Change Button Indicator Display Change Button Under Display 2 Change Button Indicator Display Change Button Under Display 1 Change Button Indicator Display The SELECT FUNCTION or SELECT TIME button must be depressed before the PRODUCT ONE button to properly perform the solenoid and heat cont
Henny Penny FIGURE & ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 √ √ √ 22 23 24 25 25 √ 26 √ 27 28 29 31 32 33 34 35 36 37 38 39 RECOMMENDED Recommended replacement parts, stocked by your distributor, are SPARE PARTS FOR indicated with √ in the parts lists. Please use care when ordering DISTRIBUTORS recommended parts, because all voltages and variations are marked. Distributors should order parts based upon common voltages and equipment sold in their territory.
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 36075 LWOl-012 SCOl-055 35923 35455 WAOl-002 SCO4-006 35515 NS02-010 SCOl-057 SCOl-042 SCOl-104 LWOl-001 35484 35299 36191 35490 NSOl-024 NSOl-011 35954 18609 35047 35962 36165 35244 LATCH PLATE, Drain Rod . . . . . . . . . . . . . . . LATCH PLATE SPACER. . . . . . . . . . . . . . . . . INSERT, Leg Casting . . . . . . . . . . . . . . . . . . . . BUSHING, Split (3/4) . . . . . . . . . . . . . . . . . . . . .
Henny Penny FIGURE & ITEM NO. 80 81 82 83 84 √ 85* √ 85* Model 680 PART NUMBER 35092 SC01-160 SC01-132 35725 35391 36210 51877 DESCRIPTION TOP FRAME BRACE ...................................... SCREW, (1/4-20 X 1-1/4 HEX HD ................. SCREW, (1/4-20 X 5/8" Soc. HD CAP SS) ..... ADAPTER, Hose Exhaust ................................. PANEL, RIGHT SIDE ...................................... REPLACEABLE BEEPER ............................... WIRE/SPEAKER ASSY – SMS ......................
Henny Penny Model 680 FIGURE & ITEM NO. PART NUMBER UNITS PER ASSY 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 Not Avail. 35487 35940 35941 36753 35376 WA01-007 NS02-005 35246 35504 35504 35846 FP01-075 FP01-074 16909 FP01-011 16808 16809 35507 17407 35508 35268 14058 14373 16727 NS02-006 NS02-006 35889 16727 38466 √ √ √ √ √ √ √ 29 38568 DESCRIPTION POT & COUNTERTOP ASSY. ............................................. BURNER, Infrared ..........................
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Henny Penny Model 680 FIGURE & ITEM NO.
Henny Penny 6-12 Model 680 1005
Henny Penny FIGURE & ITEM NO. √ √ √ √ 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 25 26 27 28 29 30 31 32 33 34 35 36 Model 680 PART NUMBER 35792 35675 35243 35413 52627 49864 49852 SC01-204 37171 49962 49890 35359 16121 WA01-020 51531 35360 SC01-074 35223 35227 35339 SC01-062 34510 SC01-041 36285 34526 66620 35945 35032 RR01-010 36312 35033 49895 49963 SC01-146 52477 35465 52728 DESCRIPTION LID INSTRUCTION LABEL ............................... FILLER, Lid ......................
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Henny Penny Model 680 FIGURE & ITEM NO. PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 35686 MS01-297 35693 35696 SC02-014 35687 35694 70312 MS01-315 NS01-011 36851 21877 705 DESCRIPTION TUBE, DW to Exhaust Stack SS ....................................... HOSE CLAMP, SS - .500 – 1.062 DID ........................... TUBE, Exhaust Connect .................................................... WELDMENT, Steam Exhaust Box Lid .............................. SCREW, #8 AB x 3/8 P THD SS .............................
Henny Penny FIGURE & ITEM NO. √ 1 2 3 √ 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Model 680 PART NUMBER 16910 16909 16908 59742 FP01-063 FP01-011 FP01-028 17407 16817 16809 16926 16902 16903 16918 16852 35686 35817 16804 35200 35474 FP01-066 16807 35147 17121 16808 DESCRIPTION PRESSURE GAUGE ........................................ PIPE ELBOW, 1/4” .......................................... PIPE NIPPLE, 1/4” .......................................... RELIEF VALVE ......................
Henny Penny FIGURE & ITEM NO. 1 2 3 4 5 6 7 8 9 10 √ 11 Model 680 PART NUMBER 14234 17255 36318 55173* PN01-002 PN01-012 55139 35132 16102 NS02-005 17216 55151 DESCRIPTION KIT, 680 - VALVE - DRAIN ........................... COTTER PIN, 9/64 x 1-1/4 .................... LINK, DRAIN ROD ............................... SUPPORT, DRAIN ROD ........................ COTTER PIN, 3/32 x 3/4 ................................. CLEVIS PIN, 1/4 x 1 SS .................................. LEVER, DRAIN VALVE ...........
Henny Penny FIGURE & ITEM NO.
7 I NOTE: ASSEMBLE CORE DISC ASSEMBLY WITH SMOOTH AND ROUNDED EDGE OF BLADE TOWARD DISC SPRING GUIDE (ITEM 9).
Henny Penny FIGURE & ITEM NO.
‘I I 13 - HI-LIMIT -..--.._--.- I T -I- I I 9 PIN MALE CONNECTOR 9 PIN FEMALE CONNECTOR -.
FT RIGHT NER BURNER - - TRANSFORMER I rnc I I I I SIE. I PRESSURE 1l-Q?HI-LIMIT THERMOSTA ~~ T I RIGH (REAR: I MODULE -39 PIN MALE CONNECTOR PIN FEMAL.E CONNECTOR --------_ ---_ -1 A I I 1 I I I I I I’i’“ll -I 21A --_-_-- -.---------------CONTRO‘~ANE‘.-_-_-_- GAS COOKER --.
AIR IGNITION I I N i IGNITER I 29 1 \1 Y y--4A-<+-7- I I 23 IA IA 9 189A 32 DRAIN SUJI TCH 12ov FILTER UNIT PLUG MODULE - 23 I 7A z - 3A 12A 118 T PUMP 38 r SOLENOID I / 1 IA 2 ~ VENT /ALE a I7A Y 43 MODEL 680 GAS FRYER 12OV, IPH, 2WfRE W/GRND 36805
Henny Penny 501 Model 680 6-27
Henny Penny 6-28 Model 680 501
Henny Penny 501 Model 680 6-29
Henny Penny 6-30 Model 680 501
Henny Penny SMS PROGRAMMING (If Applicable) 1005 Model 680 1. Press and hold the Function button for two seconds. “REG PROGRAM” will show in the display, followed by “CODE”. 2. Press the code 1,2,3. “SELECT PRODUCT” will scroll across the display. NOTE If no buttons are pressed, within approximately 1 minute while in the program mode, the controls will revert back to the cook mode. 3. Press the appropriate product button (1-0) to identify what product you want to program. 4.
Henny Penny SMS PROGRAMMING (Continued) Model 680 8. After the load compensation, press and release the Function button. “PROP” and “CONTROL” shows on the left side of the display and the factory preset proportional control temperature shows on the right side of the display. 9. After the proportional control, press and release the Function button. “ALM 1” and “TIME” flashes in the left side of the display, and the first alarm time shows on the right side of the display.
Henny Penny SMS PROGRAMMING (Continued) Model 680 13. After the filter value is set, press and release the Function button. “EOC” and “EXIT” flashes on the left side of the display and “COOL” shows on the right side of the display. The end-of-cycle, (EOC), exit point can be set to COOL, SETP, or FITR, by pressing any of the product buttons (EOC). At the end of a cook cycle the controls can be set to return to COOL, the setpoint temperature, or to signal the operator to filter the shortening. 14.
Henny Penny SMS SPECIAL PROGRAM MODE (Continued) Model 680 1. 2. Reset Usage Press and hold the Function button for two seconds until “REG PROGRAM” shows in the display. As soon as “REG PROGRAM” shows in the display, press and release the Function button 2 times until “RESET USE” shows in the display. When “CODE” shows in the display, press 1-3-5. “DAILY will show in the display, and press any of the Product buttons to reset them to 0.
Henny Penny Model 680 SMS SPECIAL PROGRAM MODE (Continued) Tech I/O Mode 1. Press and hold the Function button for two seconds until “REG PROGRAM” shows in the display. As soon as “REG PROGRAM” shows in the display, press and release the Function button 4 times until “TECH I-O” shows in the display. 2. When “CODE” shows in the display, press 2-4-6. “HEAT’, “PRESSURE”, and “PUMP” will show, alternately, in the display. Also, the LEDs over 1, 2 and 3 will flash alternately. 3.
Henny Penny SMS SPECIAL PROGRAM (Continued) 6-36 Model 680 3. Press and release the Function button and “MELT”, MODE “CYCLE”, and “100s” shows alternately in the display, along with the period (pulse) length of 4000. This should not be changed until the factory is consulted. 4. Press and release the Function button twice and “MELT”, “ON-”, “TIME”, and “100s”, shows alternately in the display, along with the length of time the heat is on.
