Part# 1002423-07 1/18/2010 This manual contains important information concerning the installation and operation of the gun washers listed above. Read manual thoroughly and keep for future reference INSTRUCTIONS Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake, MI 48390-1662 USA 248-960-7100 800-444-4351 Fax 248 960-7109 Patents USA 7070167 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468 & Patents Pending website: www.herkules.
Table of Contents Warnings ……………………………………………………………………………………………………………………… 3-4 Assembly Instructions Model Information ……………………………………………………………………………………………………….. 5-7 ……………………………………………………………………………………………………………. 8 Installation ………………………………………………………………………………………………………………….. 8 Operation ……………………………………………………………………………………………………………………. 9-10 Preventive Maintenance Troubleshooting ……………………………………………………………………………………………………….
WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. • • • • • • This equipment is for professional use only. Read all instruction manuals, tags, and labels before operating the equipment. Use the equipment only for its intended use. Do not alter or modify this equipment. Do not exceed the maximum working pressure of the lowest rated system component.
WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • • • • • • • • • • • Ground the equipment. See Installation for grounding procedure. Provide fresh air ventilation to avoid the build up of flammable fumes from the solvent. Extinguish all open flames or pilot lights in the gun washer area. Disconnect all electrical equipment in the gun washer area.
Assembly Stand and tub connections STEP 1 Position the pump mount bracket between the timer leg and the filter/regulator leg of the stand assembly. Attach the pump mount bracket to the stand using (2) 1/4-20 x 1/2 hex bolts, (2) #10 flat washers, (2) 1/4" lock washers and (2) 1/4" acorn nuts per leg (see fig.1). Hex bolt 1/4-20 x 1 1/4" Flat Washer STEP 2 Attach the pump to the stand using the (2) 1/4-20 x 1 hex bolts, (2) 1/4" flat washers, (2) 1/4" lock washers and (2) 1/4" hex nuts per leg (see fig.1).
Assembly Air hose connections STEP 8 Connect the black 5/32" air hose between the regulator and the air in port of the limit valve located on the rear leg of the gun washer. Press tubing in through the collar until seated. Pull firmly on hose to test for a tight connection. (see fig.3). Limit valve Black air hose Clear air hose Note: Air-in port of limit valve is the port opposite the roller.
Assembly Grounding the lid STEP 15 Using an 1/8" allen wrench, remove the back right lid screw. Connect the ground wire (with the aluminum terminal attached) from the pump to the lid screw and reconnect it to the tub (see fig.6). Lid bracket Lid screw Clevis pin Connecting lid rod and actuator linkage STEP 16 Slide the actuator over the lid rod and hand tighten approx. 2" from the end of the rod. Insert the actuator into the large slot in the right rear leg (see fig.7).
Parts bag contents 001-702 Bolt Hex 1/4-20 x 1/2 Z 001-705 Flat washer 1/4" 002-158 Screw #14 x 3/4 - zinc 002-160 Nut Hex 10-32 Z 002-161 Flat washer #10 005-131 Screw 10-24 x 1/2 - stainless 005-132 Nut hex 10-24 - stainless 005-155 Screw 10-32 x 3/8 - black 008-244 Acorn nut 1/4-20 - nickle 10A Handle 1000132 Hinge 1000252 Cotter pin 1000652 Clevis pin 1/4 dia.
Operation Connecting the Cleaning Solution to the Washer Placing Equipment in the Gun Washer 1) To clean guns not mentioned here, use the long or short stem supports as needed (see pg.15). For questions or adapter kits contact your paint gun washer distributor. 2) 3) 4) Disconnect the drain hose from the flare connector on the bottom of the tank. Insert the drain hose and siphon tube into a fresh 5 gallon cleaning solution can and secure the plug in the opening. Reconnect the drain hose and tighten.
Operation Operating the Gun Washer 1) Make sure wire trigger locks and other accessories are inside the gun washer tank. 5) 2) Place equipment in the tank according to the diagrams shown in fig.10. 3) Close the gun washer lid. 4) Turn the timer knob clockwise 90 degrees to start the gun washer. The gun washer will run for 90 seconds. Turning the timer knob less than 90 degrees will reduce the timing cycle. Paint equipment will clean in 60 to 90 seconds.
Troubleshooting Problem Gun washer will not turn on. Gun washer turns on but pumps slowly or not at all. Gun washer will not shut off Possible Solution 1 Make sure the air line is properly connected with at least 75 psi. Air pressure is regulated at 75 psi. 2 Make sure lid is fully closed. Make sure the lid rod actuator is making full contact with the limit valve on the right rear leg. 3 Check all air connections to ensure that there are no leaks.
G100 Parts Layout 1 4 3 2 20 5 21 6 9 19 10 18 8 7 11 14 12 17 13 16 15 Page 12 of 19
G100 Parts Layout 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part # 1-MINI-BLUE 1001706 1002650 64PE 12129 13981 1002644 64PE 64PE 11243 1002791 12865 11130 M5-NEUTRAL M5 11958 12018 002-120A-72 M5-BLACK 12132 1001708 Description Tub Front Decal Hose Barb 90° - Brass Hose 1/2 OD x .062 Black PE Manifold Assembly Stand Assembly for G100 Bulkhead with Nut - Brass Hose 1/2 OD x .062 Black PE Siphon Hose 1/2 OD x .
G100 Lid Layout 6 13 4 1 12 10 2 5 8 9 3 7 11 1 2 3 4 5 6 7 8 9 10 11 12 13 Part # 002-161 005-131 005-132 005-155 10A 1000132 1000252 1000652 1002571 1002656 11957 12131 12132 Description Washer Flat #10 USS - Zinc Screw 10-24 x 1/2 - Stainless Hex Nut 10-24 - Stainless Screw 10-32 x 3/8 - Black Handle Hinge Cotter Pin Clevis Pin 1/4 dia.
G100 Manifold Layout 7 10 1 5 6 11 12 13 4 8 14 9 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part # 002-121A-6 002-192 005-107A 1002422 1002529 1002651 12509 22BA 53A 53B 54P1 54 C9A M27 Description Manifold Ground Wire Ground Wire Rivet Elbow 45° 1/8 NPT - Brass Cup Holder Manifold - Stainless E-ring - Stainless Air Cap Assembly w/ SS Clip Trigger Lock Assembly Stem Support Male Stem Support Female Full jet Nozzle - White Full jet Nozzle - Brass Nipple 4-1/2" - Brass Hose Barb - Brass Note: Parts are
G100 Pump and Legs Layout 3 6 2 9 10 7 18 19 20 21 1 11 12 3 6 15 2 13 8 4 18 5 14 16 Page 16 of 19 17
G100 Pump and Legs Layout 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part # 002-161 002-171 002-172 1002414 13844 M1C M230-001A M230-002 M230-003 M230-004 M230-005 M230-006 002-120A-72 1002650 005-131 005-132 338 T25 T17M 85D 67 Description Washer Flat #10 USS - Zinc Screw 8-32 x 1 - Black Nut Nylock 8-32 - Zinc ON/OFF Sticker Stand Assembly Limit Valve - Gold Timer Knob for Timer Cam For Timer Spacer 1/4" Thick - Nylon Spacer 1/8" Thick - Nylon Timer Screw #4 x 5/8 Ground Wire Hose Barb 90° 3/
G100 Hardware Layout 8 5 1 4 2 3 7 6 1 2 3 4 5 6 7 8 Part # 001-705 002-161 008-244 001-702 83 84 85 002-158 Description Washer Flat 1/4 USS - Zinc Washer Flat #10 USS - Zinc Acorn Nut 1/4-20 - Nickel Bolt Hex 1/4-20 x 1/2 - Zinc Bolt Hex 1/4-20 x 1 - Zinc Nut Hex 1/4-20 - Zinc Washer Lock 1/4 - Zinc Screw #14 x 3/4 - Zinc Page 18 of 19 Quantity 2 ea. 2 ea. 2 ea. 2 ea. 2 ea. 2 ea. 4 ea. 2 ea.
Notes Page 19 of 19
