Installation Instructions

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OUTDOOR LIVING

SUITE

INSTALLATION INSTRUCTIONS

GESS08, GESD08, GESSB08, GESDB08,

GESS12, GESD12, GESSB12, GESDB12

IMPORTANT - READ ALL INSTRUCTIONS BEFORE YOU BEGIN

THE INSTALLATION HEREIN SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN

OR PROFESSIONAL OUTDOOR EQUIPMENT INSTALLER. MANY COMPONENTS ARE HEAVY AND

REQUIRE 2 OR 3 PERSONS TO UN-PACK AND SETUP THIS SUITE. FAILURE TO DO SO MAY RESULT

IN PERSONAL INJURY.

THE ELECTRICAL COMPONENTS SUPPLIED WITH THIS SUITE MUST BE INSTALLED BY A

LICENSED ELECTRICIAN AND CONNECTED IN ACCORDANCE WITH LOCAL CODES. THE SUITE

SHOULD BE CONNECTED TO A DEDICATED CIRCUIT BREAKER. ALL OUTLETS SUPPLIED WITH

THIS SUITE ARE GROUND FAULT CIRCUIT INTERRUPTER OUTLETS AND MUST BE PROPERLY

INSTALLED AND GROUNDED BY A LICENSED ELECTRICIAN TO GUARANTEE SAFE AND RELIABLE

OPERATION.

SOME PARTS INSIDE THE SUITE HAVE SHARP EDGES. CARE MUST BE TAKEN WHEN HANDLING

THE VARIOUS COMPONENTS TO AVOID PERSONAL INJURY. WEAR GLOVES WHEN HANDLING.

TOOLS REQUIRED:

Work gloves

Safety glasses

Power drill with masonry bits

Concrete / masonry anchors & hardware

Flat and Phillips screwdrivers

Socket wrench with 7/16” & 9/16” sockets and short extensions

Combination wrenches of 7/16” & 9/16” sizes

Level

IF THE INFORMATION IN THE GAS-FIRED APPLIANCE MANUALS

ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

Flammable Gas - disconnect all propane or natural gas supplies to this unit

before servicing.

Electrical Parts & Components – disconnect all power supplies and

batteries before servicing.

AFTER INSTALLATION OF YOUR GRILL AND OTHER GAS-FIRED EQUIPMENT IN THIS

SUITE, READ THE MANUAL(S) PROVIDED WITH THOSE PRODUCTS CAREFULLY AND

COMPLETELY BEFORE USING YOUR GRILL TO REDUCE THE RISK OF FIRE, BURN

HAZARD, OR OTHER INJURY. KEEP THIS MANUAL FOR FUTURE REFERENCE.

Summary of content (22 pages)

PAGE 1
OUTDOOR LIVING SUITE EN INSTALLATION INSTRUCTIONS GESS08, GESD08, GESSB08, GESDB08, GESS12, GESD12, GESSB12, GESDB12 IMPORTANT - READ ALL INSTRUCTIONS BEFORE YOU BEGIN THE INSTALLATION HEREIN SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN OR PROFESSIONAL OUTDOOR EQUIPMENT INSTALLER. MANY COMPONENTS ARE HEAVY AND REQUIRE 2 OR 3 PERSONS TO UN-PACK AND SETUP THIS SUITE. FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY.
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SUITE MODELS WITH STAINLESS STEEL TOP Below are representations of Hestan Outdoor Living Suites covered in this manual.
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LOCATING THE SUITE When determining a suitable location for your suite, take into account concerns such as exposure to wind, rain, sprinklers, proximity to traffic paths, and keeping any gas supply line runs as short as possible. EN Locate the grill only in a well-ventilated area. Never locate the grill in a building, breezeway, shed or other such enclosed areas without an approved ventilation system. Never locate the grill over, under, or next to unprotected combustible construction.
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CURB INSTALLATION (continued) 2. The curb should be as level as possible and permanently anchored to the patio surface using stainless steel masonry anchors & bolts (not included). If you choose not to permanently anchor your suite, be sure you have moved it to its final location. Also be aware that the suites featuring a bar are prone to tipping over unless the curb is anchored to the floor surface.
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BACK AND SUPPORT WALL ASSEMBLY (continued) 4. Attach support wall #1 to curb assembly and back wall as shown using 6 each 1/4-20 x 1/2” hex bolts and hex nuts where needed. Do not fully tighten bolts yet. Route the main electrical box as described below and attach using 2 each 1/4” hex nuts. MAIN ELECTRICAL BOX ROUTE THIS BOX BETWEEN THIS SPACE AND ATTACH TO THIS WALL ON 2 STUDS PROVIDED 1/4” BOLTS & NUTS HERE 5. Install remaining support walls as you did in step 4.
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INSTALL CORNER ASSEMBLY 6. Install corner assembly brackets as shown using 1/4-20 x 1/2” long hex bolts and hex nuts where needed. For suites with Bar Top, install 4 brackets on each side. EN 7. Install 2 corner assemblies (4 assemblies for suites with Bar Top). Use 1/4-20 x 1/2” long hex bolts and hex nuts where needed. Do not tighten until lift-off panels have been checked for proper fit (see Step 13).
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ELECTRICAL ITEMS ELECTRICAL SUPPLY The Hestan Outdoor Living Suite is completely pre-wired for ease of installation. The suite will require a 20 amp supply (breaker) from the house main electrical panel. The licensed electrician will have to run the appropriate wire size and conduit for this application. Rigid or flexible conduit suitable for burial with water-tight connections are highly recommended from the house main electrical panel, to the suite.
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ELECTRICAL ITEMS (continued) EN MAIN ELECTRICAL BOX SHOWING SUPPLY LINE ENTERING ON RIGHT SIDE OF BOX.
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ELECTRICAL ITEMS (continued) EN MAIN ELECTRICAL BOX COMPLETE A A MAIN ELECTRICAL BOX WITH GFCI OUTLET A GFCI OUTLET A B B B OUTLET OUTLET 8 FOOT SUITE WITHOUT BAR SERVICE LINE IN GESS08, GESD08, GES08 GFCI OUTLET A A MAIN ELECTRICAL BOX WITH GFCI OUTLET A B A B B OUTLET SERVICE LINE IN OUTLET 8 FOOT SUITE WITH BAR GESSB08, GESDB08, GESB08 ©2017 Hestan Commercial Corporation 9
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ELECTRICAL ITEMS (continued) EN A A MAIN ELECTRICAL BOX WITH GFCI OUTLET A A B B B OUTLET OUTLET 12 FOOT SUITE WITHOUT BAR SERVICE LINE IN GESS12, GESD12, GES12 OUTLET GFCI OUTLET A A A MAIN ELECTRICAL BOX WITH GFCI OUTLET A B SERVICE LINE IN A B B OUTLET OUTLET 12 FOOT SUITE WITH BAR GESSB12, GESDB12, GESB12 GFCI OUTLET WITH WEATHERPROOF COVER 10 RIGHT SIDE OF SUITE (For Suite without Bar) ©2017 Hestan Commercial Corporation GFCI OUTLET
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INSTALL OUTER PANELS 9. The GFCI outlet on the right side of the suite is shipped loosely and must be passed through the space shown below and installed from behind the right panel (does not apply to Suite with a bar). EN Line up and install 4 each #10 screws as shown here. Install the foam gasket, and weather-proof cover with the screws provided.
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INSTALL OUTER PANELS (continued) 10. Install small front panel as shown using 2 each 1/4-20 x 1/2” long hex bolts and hex nuts. With wiring complete, secure right panel as shown with a #10 self-drilling screw. EN #10 SELFDRILLING SCREW 1/4” BOLTS & NUTS HERE 11. Install large front panel as shown using 1/4-20 x 1/2” long hex bolts and hex nuts where needed.
PAGE 13
MOUNT GRILL ELECTRICAL BOX & LEFT PANEL 12. Mount the electrical box that came with your Hestan grill as shown and secure with #10 self-drilling screws provided. Use the provided Wire Harness Extension (p/n 009938) to connect the box to the grill wire harness. Arrange the wires in such a way to prevent damage during installation of the grill, and from heat. At this point, it is also recommended the plumber run the gas connections for the Grill and Side Burner (see pg. 17).
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INSTALL TOP 14. Before installing the top, you should now go back and tighten all bolts everywhere else in the suite. Install the top. Get assistance from another person to help lift the top and position correctly. Install 1/4-20 x 1/2” long hex bolts and flat washers where needed. (8 foot Outdoor Living Suite shown) EN 1/4” BOLTS & WASHERS HERE ASSEMBLY OF THE SUITE IS NOW COMPLETE.
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BAR TOP INSTALLATION (FOR MODELS WITH BAR) HESTAN OUTDOOR LIVING SUITES WHICH FEATURE A BAR TOP (GESSB08, GESDB08, GESB08, GESSB12, GESDB12, GESB12) FOLLOW THE SAME STEPS AS DESCRIBED EARLIER IN THIS MANUAL. STEPS UNIQUE TO THESE MODELS ARE DETAILED BELOW. BACK AND SUPPORT WALL ASSEMBLY 1. Attach support wall #1 to curb assembly and back wall as shown using 6 each 1/4-20 x 1/2” hex bolts and hex nuts where needed. 1/4” BOLTS & NUTS HERE 2. Install remaining support walls as you did in step 1.
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BAR TOP INSTALLATION (continued) 3. Install the bar top. Get assistance from another person to help lift the top and position correctly. EN 4. While an assistant is holding the bar top in place, reach underneath and secure the top with 1/2” nuts and lock-washers provided. Then secure the large back panels with 1/4-20 x 1/2” long bolts and flat washers.
PAGE 17
INSTALL TOP 5. Install the top. Get assistance from another person to help lift the top and position correctly. Install 1/4-20 x 1/2” long hex bolts and flat washers where needed. When complete, apply a bead of clear silicone sealant along the joint indicated. EN APPLY SEALANT ALONG THIS JOINT HOLE FOR OPTIONAL BEER DISPENSER GAS CONNECTIONS AND FINAL ASSEMBLY ASSEMBLY OF THE SUITE IS NOW COMPLETE.
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GAS CONNECTIONS AND FINAL ASSEMBLY (continued) EN 1. The Outdoor Living Suite is shipped with an interplumb kit to simplify connecting side burner and grill together as shown below. Using this interplumb kit allows the use of one regulator for both units.. 2. The remaining gas connections shown below must be completed by the qualified plumber or professional outdoor appliance installer. See reference photo at the end of this manual for typical flex hose and shut-off valve location.
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REFERENCE PHOTOS EN INCOMING GAS SUPPLY w/ SHUTOFF VALVE, REGULATOR, ELBOW & FLEX HOSE GRILL HARNESS EXTENSION P/N 009938 INCOMING ELECTRICAL SUPPLY ELECTRICAL AND GAS CONNECTIONS SUPPLIED BY CUSTOMER ©2017 Hestan Commercial Corporation 19
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PARTS LIST Please visit the Hestan website to access the parts list for your Hestan Outdoor product: www.hestanoutdoor.com. EN SERVICE All warranty and non-warranty repairs should be performed by qualified service personnel. To locate an authorized service agent in your area, contact your Hestan dealer, local representative, or the manufacturer. Before you call, please have the model number information ready.
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LIMITED WARRANTY (continued) LIMITATION OF LIABILITY: This Limited Warranty is the final, complete and exclusive agreement between HCC and Purchaser regarding the Product. EN THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE LISTED AND DESCRIBED ABOVE. NO WARRANTIES WHETHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY AFTER THE LIMITED WARRANTY PERIOD STATED ABOVE.
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RETAIN THIS MANUAL FOR FUTURE REFERENCE Hestan Commercial Corporation 3375 E.