OUTDOOR COOKING Grill Cart ECD Use & Care Manual Installation & Operation
EN DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. DANGER 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
TABLE OF CONTENTS 4 MODEL NUMBERS 5 INTRODUCTION 5 PRECAUTIONS 6 REGULATORY / CODE REQUIREMENTS 7 PORTABLE LP CYLINDERS 8 CART & GRILL ASSEMBLY 16 GAS CONNECTIONS 17 PARTS LIST 17 SERVICE 17 WARRANTY EN ©2017 Hestan Commercial Corporation 3
MODEL NUMBERS EN CART MODELS 4 Model No.
INTRODUCTION Thank you for choosing the Aspire by Hestan Outdoor Grill Cart. We have written this Installation Guide to help you properly install an Aspire Grill for years of safe and enjoyable use. Keep this guide handy, as it will help answer questions that may arise as you use your new Cart. EN Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper and initiate a damage claim. Hestan Commercial Corp. is not responsible for shipping damage.
PRECAUTIONS - BEFORE YOU USE YOUR GRILL CART (continued) 10. Never move the grill when hot. When in use, portions of the grill are hot enough to cause severe burns. 11. Do not repair or replace any part of the cart unless specifically recommended in this manual. All other warranty and non-warranty service should be referred to and performed by a qualified technician. EN 12. Clean the grill and cart with caution.
PORTABLE LP GAS CYLINDERS Use only a standard 20 lb. (9.1kg) liquid propane (LP) gas cylinder - 12.25” diam. X 18.25” H (31cm X 47cm) which features an Overfill Protection Device. The cylinder must be installed in the upright position. Do not use a dented or rusty LP cylinder as it may be hazardous and should be checked by your LP supplier. Never use a cylinder with a damaged valve. Never move or alter the gas fittings. Check the expiration date on the cylinder collar as well.
CART & GRILL ASSEMBLY IMPORTANT - READ ALL INSTRUCTIONS BEFORE YOU BEGIN Some parts have sharp edges. Care must be taken when handling the various components to avoid personal injury. Wear gloves when handling. Two or more people should work together to assemble the cart and mount the grill.
CART & GRILL ASSEMBLY (continued) 3. Open the right door and install the electrical box supplied with your grill on the 2 studs at the rear, inside wall of the cart. Pass the electrical cord through the square hole. Reinstall both nuts and tighten with 3/8” wrench or socket wrench. 4. Lay the cord from the electrical box into the strain relief as shown below, leaving 8-9 inches (20-23cm) of cord between the strain relief and the rear panel. Snap the strain relief together with a pair of large pliers. 5.
CART & GRILL ASSEMBLY (continued) EN 6. Remove the drip pan from the grill. 7. Remove the control knobs from the grill. 8. Two persons are required to lift the grill head onto the cart, as it is very heavy. Before lifting, be sure any wires are tucked out of the way and taped to the grill firebox so they don’t dangle and get caught on anything as you lower the grill onto the cart. 9.
CART & GRILL ASSEMBLY (continued) 10. Remove the screws securing the control panel on the front of the grill. Carefully tilt down the control panel being careful not to damage the wires to the switch and LED light bar. Pull off the connectors to the switch and the LED light bar at this time. Remove the control panel from the grill and set aside. 11. Reach inside the right front area of the cart wall and install 2 flat washers and hex bolts as shown here using a 7/16” wrench or socket wrench.
CART & GRILL ASSEMBLY (continued) EN 12. Install 1 flat washer and hex bolt at the rear inside wall of the cart as shown here using a 7/16” wrench or socket wrench. Repeat this on the opposite side of the cart. If all cart panels are properly aligned with the grill head, you may now tighten all the bolts. Note: If the holes do not wish to align, a large bar-clamp may be used as shown below to help pull everything together.
CART & GRILL ASSEMBLY (continued) 13. Reconnect all wires you disconnected in step 10. Reach inside the cart and connect the 8-pin connector from the grill wire harness to the socket on top of the electrical box. Make sure the wires are not touching any parts of the grill which get hot. EN 14. At this time, you can install the side shelves which came with your cart. Please see the instruction sheet supplied with the shelves. 15.
CART & GRILL ASSEMBLY (continued) EN 16. Your new Aspire cart comes with doors pre-installed and adjusted at the factory. However, it may be necessary to adjust them once the grill head is installed. If for some reason you wish to detach the door, pinch the back of the hinge to un-clip it from the mounting base. The door may now be removed. MOUNTING BASE PINCH HERE TO UN-CLIP HINGE CART WALL STRUCTURE DOOR 17. Aspire doors feature 3-way adjustable hinges.
CART & GRILL ASSEMBLY (continued) 18. The side and depth adjustment of the doors are shown below. EN SIDE-TO-SIDE ADJUSTMENT DEPTH ADJUSTMENT 19. To re-install the door, follow the instructions shown below.
GAS CONNECTIONS LP TANK RESTRAINT EN Be sure to locate the LP cylinder in the opening in the floor of the cart. It is important the tank does not fall over or stretch the hose which could cause a gas leak. Use the swing-down tank restraint bracket located on the left interior wall of the cart. SWING-DOWN TANK RESTRAINT BRACKET 20 LB. LP TANK (SUPPLIED BY CUSTOMER) 2-STAGE LP REGULATOR / HOSE ASSY.
PARTS LIST Please visit the Hestan website to access the parts list for your Aspire Outdoor product: www.hestanaspire.com. EN SERVICE All warranty and non-warranty repairs should be performed by qualified service personnel. To locate an authorized service agent in your area, contact your Hestan dealer, local representative, or the manufacturer. Before you call, please have the model number and serial number information ready.
LIMITED WARRANTY (continued) 3. The Product’s spit rod, briquette trays, manifolds, gas valves and sealed burner assemblies (where applicable) are warranted to be free from defects in material and workmanship, under normal non-commercial use and service, for a period of five (5) years from the original date of purchase. This is limited to replacement of the defective parts, with the Purchaser paying all other costs, including labor, shipping, and handling, as applicable. EN 4.
LIMITED WARRANTY (continued) INTERACTION OF LAWS WITH THIS LIMITED WARRANTY: Some states, provinces or territories may not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
RETAIN THIS MANUAL FOR FUTURE REFERENCE Hestan Commercial Corporation 3375 E.
