Instruction Manual Operation / Safety / Maintenance Meets applicable requirements of ASME/ANSI B30.1 2004 AU/NZS 2693:2007 Read this instruction manual before using the Hi-Lift® Jack The instruction manual is also available in Spanish and French at no charge upon request.
Contents Hi-Lift Jack Components. . . . . . . . . . . . . . . . . . .1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Handle Safety Decal . . . . . . . . . . . . . . . . . . . . . . . . . 5 General Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Operation Instructions . . . . . . . . . . . . .
Hi-Lift Jack Company P.O. Box 228 Bloomfield, IN 47424-0228 USA Toll Free: 800.233.2051 Direct: 812.384.4441 Fax: 812.384.4592 Web: http://www.hi-lift.com To the Owner / User Thank you for purchasing this Hi-Lift® Jack. With proper use and care, your jack will give you years of dependable service. You can use the Hi-Lift® Jack in many ways, including: • Lifting stable loads. • Winching loads. • Clamping • Spreading.
Hi-Lift Jack Components Get to know the components of your jack before you begin use.
Components · Running Gear The following shows the parts associated with the running gear: Handle clip spring Handle socket Pitman pin Reversing switch cam bar Hex bolt & nut Reversing latch Cross pin Climbing pin spring Shear bolt & nut Climbing pin Cross pin Climbing pin spring Climbing pin Cap screw with washer 2
Safety · Warnings Safety All users must read and understand the instructions and safety warnings in this manual and the safety labels placed on the product before using the jack. Each user must use the jack safely and maintain it properly. If any users are not fluent in English, have someone read the instructions to them. Manuals are also available in other languages upon request at no charge.
Safety Warnings ! DANGER DO NOT USE THE JACK TO SUPPORT OR STABILIZE A LOAD. Using the jack to support or stabilize a load may result in unexpected movement and result in serious injury, being crushed and death. Always securely chock and block (stabilize) the load to be lifted. Never place any part of the body under a raised load without properly chocking and supporting the load.
not in the horizontal position when moving the reversing latch. Handle Safety Decal Important! Replace handle safety decal if damaged or removed. The following hazards or unsafe practices will cause serious injury or death DO NOT USE THE JACK TO SUPPORT OR STABILIZE A LOAD. Using the jack to support or stabilize a load may result in unexpected movement and result in serious injury, being crushed and death. Always securely chock and block (stabilize) the load to be lifted.
Safety · General General Safety Training • Read this manual before use. Do not allow anyone who has not read this manual, and/or does not understand the requirements, use the jack. Spectators • Do not allow bystanders around the jack or under the load supported only by the jack. Inspection • Inspect the jack carefully before each use. Ensure the jack is not damaged, excessively worn, or missing parts. • Check the climbing pins to make sure that they are not worn or damaged.
Operation Instructions Raising a Stationary Load ! DANGER DO NOT USE THE JACK TO SUPPORT OR STABILIZE A LOAD. Using the jack to support or stabilize a load may result in unexpected movement and result in serious injury, being crushed and death. Always securely chock and block (stabilize) the load to be lifted. Never place any part of the body under a raised load without properly chocking and supporting the load.
Operation · Raising a Stationary Load 1. Securely chock and stabilize the load to prevent it from rolling or shifting as you lift it (see General Safety: Chock and Block). 2. Place the jack’s base plate securely on a firm, level, and dry surface with the steel standard bar pointing straight up. 3. Lift the reversing latch until it locks in the up position. 4. Pull the handle away from the steel standard bar, releasing the handle clip spring. 5.
Operation · Raising a Stationary Load 7 9 8 Additional Instructions For Equipment-Agricultural Jack 1. When attaching the Equipment-Agricultural jack to equipment using tubular mounting brackets, always place lock-pin completely through the holes in the tubular mounting bracket. 2. Always secure the lock-pin in the tubular brackets with the safety cotter pin. 3. Chock the equipment that you have attached the Equipment-Agricultural jack to before lifting with the Equipment-Agricultural jack.
Operation · Lowering a Stationary Load Lowering a Stationary Load ! DANGER Unexpected movement of the jack handle may result in the user being struck causing serious injury or death. Always keep your head away from and out of the jack handle path of movement. The jack handle may move rapidly when moving the reversing latch and cause serious injury or death. Always place the handle against the steel standard bar with the handle clip spring holding it up before moving the reversing latch.
Operation · Clamping or Winching Clamping or Winching ! DANGER When using the jack as a winch: Always use chains or tow straps that have a greater working load than the jack. If a chain or tow strap breaks while winching, the load could shift or the chain or tow strap could snap back. When used as a winch, the top clamp-clevis will support up to 5,000 lbs. (2273 kg).
Operation · Clamping or Winching Winching 1. Make sure the top clamp-clevis is in line with the steel standard bar. 2. Install one end of a chain or tow strap securely to the object to be winched. Securely attach the other end of the chain or tow strap to the top clamp-clevis of the jack. Note: Use a shackle if the chain or tow strap will not fit through the top clamp-clevis of the jack. 3. Take another chain or tow strap and secure one end to a fixed, stable object.
Maintenance Instructions If you use and maintain your Hi-Lift jack properly, it will give you many years of service. Follow the maintenance instructions carefully to keep your jack in good working condition. NEVER PERFORM MAINTENANCE ON THE JACK WHILE IT IS UNDER LOAD. Cleaning If the moving parts of the jack or the standard bar are clogged, use air pressure, water pressure, or a stiff brush to clean. Use a non-flammable cleaning solvent or another good de-greaser to clean the jack.
Maintenance Instructions Lubrication ! WARNING Using the jack without proper lubrication will result in poor performance and damage to the jack. The jack is not self-lubricating, inspect the jack before use and lubricate when necessary. After cleaning, lubricate the jack using light penetrating oil, or a silicon or Teflon spray at the following points: Steel Standard Bar: Keep the front and back edges lightly lubricated and free from dirt and rust.
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Parts 1 2 5 3 11 4 6 7 12 8 13 9 14 10 15 16 19 17 18 21 20 16
Parts The following are the parts for all Hi-Lift jacks. You can order parts from your dealer or directly from our factory by calling (800) 233-2051 (or 812-384-4441 from outside the USA). For other options visit www.hi-lift.com. 1. Top clamp-clevis 2. Top clamp-clevis bolt & nut 3. Steel standard bar 4. Reversing latch 5. Handle clip spring 6. Cap screw with washer 7. Steel handle with cotter pin 8. Handle socket 9. Pitman pin 10. Pitman 11. Hex bolt & nut 12. Large runner 13. Reversing switch spring 14.
Specifications Weight Width Height Depth Rated Load Rated Load Upper 12” Tested Load Tested Load Upper 12” Rated Side Load Clamping Winching Max. Lift height at Nose Min. Lift height at Nose Lift Height at Side Lift Point at Side 36” Cast/Steel 42” Cast 42” Cast/Steel 48” Cast lbs kg 25.02 27.78 26.35 28.16 11.35 12.60 11.95 12.77 in cm 5 5 5 5 12.70 12.70 12.70 12.70 41 46 43.5 50.75 104.14 116.84 110.49 128.91 9.63 9.63 9.63 9.63 24.46 24.46 24.46 24.
Specifications Weight Width Height Depth Rated Load Rated Load Upper 12” Tested Load Tested Load Upper 12” Rated Side Load Clamping Winching lbs kg in cm in cm in cm Lift Height at Side: Lift Point at Side 60” Cast 60” Cast/Steel EJ Cast/Steel 27.66 31.31 30.12 25.72 12.55 14.20 13.66 11.67 5 5 5 6.13 12.70 12.70 12.70 15.56 48.75 61.75 59.25 36 123.83 156.85 150.50 91.44 9.63 9.63 9.63 9.63 24.46 24.46 24.46 24.46 lbs kg 4,660 4,660 4,660 4,660 2113.74 2113.
Limited Warranty Limited Warranty Hi-Lift® Jack Company warrants the Hi-Lift® jack for 12 months from the date of purchase, only to the original owner, against defective materials and workmanship. Return the jack or parts thereof, transportation prepaid and with proof of purchase, to the Factory Service Department, Hi-Lift® Jack Company, 46 West Spring Street, Bloomfield, IN 47424.
Warranty Registration Name (print): E-mail: Address: City: State: Zip: Phone number: Is this your first Hi-Lift Jack? YES NO Date you received Hi-Lift Jack: Month: Cut along dotted line. Mail registration.
Cut along dotted line. Mail registration.
Notes
See our website at www.hi-lift.com for information on all Hi-Lift products Hi-Lift Jack Company P.O. Box 228 Bloomfield, IN 47424-0228 USA Toll Free: 800.233.2051 Direct: 812.384.4441 Fax: 812.384.4592 Web: http://www.hi-lift.
