User Manual

Q513.001

2001~2006 Polaris

Sportsman 500 H.O.

Stage 1

For mildly tuned machines using the stock airbox with

stock or aftermarket filter. May also be used with a

good aftermarket exhaust system.

K&N Filter # PL-1003

Parts List

1 Main Jet DJ140

1 Main Jet DJ142

1 Main Jet DJ144

1 Main Jet DJ146

1 Main Jet DJ148

1 Main Jet DJ150

1 Main Jet DJ155

1 Fuel Needle DNO198

1 Slide Spring DSP007

1 Adjusting Washer DW0001

1 E-Clip DE0001

PAGE 1
Q513.001 2001~2006 Polaris Sportsman 500 H.O. Stage 1 For mildly tuned machines using the stock airbox with stock or aftermarket filter. May also be used with a good aftermarket exhaust system.
PAGE 2
Q513.001 STAGE ONE INSTRUCTIONS 1. Remove vacuum slide from the carb. Remove stock needles & spacers, noting order of assembly (Fig. A). 2. Install Dynojet needle on groove#3 for applications below 3000 feet, groove #2 for above 3000 feet, using all stock spacers. Install the Dynojet washer above the E-clip. 3. Install the Dynojet slide spring DSP007 in place of the stock slide spring. This is Groove # 1 4. Remove stock main jet.