Product Technical Guide for CI 060 Crack Injection System

354 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Anchor Fastening Technical Guide 2011
7.2.1 CI 060 Crack Injection System
Construction Chemicals
Construction Chemicals
4.2 Crack Injection System
4.2.1.1 Product Description
CI 060 EP is a liquid epoxy that is
packaged in a self-contained cartridge
with resin and hardener. The CI 060 EP
is designed for repairs of thin cracks
less than 1/4" (6 mm) in concrete
base material.
Product Features
• Low viscosity, penetrates cracks
as narrow as 0.002" (0.051mm)
• No shrinkage, no solvent fumes
• Bonds to both concrete and steel
• Excellent resistance to water, salt
water, alkalis and many chemicals
• Forms strong, permanent, water
resistant bonds
Basic Use
CI 060 EP is a heavy duty, low viscosity
epoxy, designed to make repairs in
cracked concrete structures. CI 060
EP offers no shrinkage, no solvent
fumes and bonds to concrete and
steel. Cracks as narrow as 0.002" to
1/4" wide can be repaired. CI 060 EP
forms strong, permanent water resistant
bonds that provide excellent resistance
to water, salt water, alkalis and
many chemicals.
Coverage
• 1 cartridge of CI 060 EP = 14.3 in
3
(234 cm
3
)
• One quart of Surface Sealing
Compound = 58 in
3
(32 fl oz, 950
cm
3
) and covers approx. 50-70 ft
of crack
Limitations
• Minimum crack width 0.002" to
maximum crack width 1/4"
• Do not use CI 060 EP system at
less than 40°F (4°C) base
material temperature
• Do not use CI 060 EP in cracks
with flowing or standing water
• Sealing only one side of a crack
may cause the loss of epoxy resin
4.2.1.3 Installation Data
4.2.1.2 Material
Specifications
• Injection Resin CI 060 EP
Shelf life from date of manufacture
when stored at 50°F to 80°F (10°C
and 27°C)
Resin and hardener: 2 years
Rec. application temp. Range
50° to 113°F (10°C and 45°C)
Working Time
90 minutes at 50°F (10°C)
40 minutes at 73°F (23°C)
15 minutes at 90°F (32°C)
Min. curing time at 68°F (20°C)
Approx. 24 hrs
Compressive Strength
12,000 psi
Tensile Strength
7,120 psi
Compressive Modulus
265,000 psi
Contents
1 tube CI 060 EP resin and
hardener=14.3 in
3
• Surface Sealing Compounds
Shelf life from date of manufacture
when stored at 59°F to 77°F (15°C
and 25°C)
Resin and hardener: 1 year
Rec. application temp. Range
40° to 90°F (4°C and 32°C)
CI 070EP
Working Time
34 mins at 40°F (4°C)
10 mins at 77°F (25°C)
Approx. Cure Schedule
Min. 3 hrs at 70°F (21°C)
Compressive Strength
11,000 psi
Tensile Strength
6,900 psi
Compressive Modulus
293,000 psi
Contents
1 quart resin and hardener (covers
approx. 50–70 ft)
Quick Set Epoxy
Working Time
6 mins at 40°F (4°C)
3–4 mins at 77°F (25°C)
Approx. Cure Schedule
Approx. 30 mins at 73°F (23°C)
Contents
9 fl oz tube (covers approx. 50–70 ft)
Listings, Approvals
& Testing Standards
Meets requirements of ASTM C 881,
Type IV, Grade 1, Class B
CI 060 EP Crack Injection System Volume of Epoxy required (in
3
)
per Linear Foot of Crack
1
Depth
of Crack
(in)
Crack Width (in.)
0.0050 0.0100 0.0200
0.0312
(1/32")
0.0400 0.0550
0.0625
(1/16")
0.0700
0.1250
(1/8")
0.1450 0.1770
0.1870
(3/16")
0.2050
1" 0.06 0.12 0.24 0.37 0.48 0.66 0.75 0.84 1.50 1.74 2.12 2.24 2.46
2" 0.12 0.24 0.48 0.75 0.96 1.32 1.50 1.68 3.00 3.48 4.25 4.49 4.92
4" 0.24 0.48 0.96 1.50 1.92 2.64 3.00 3.36 6.00 6.96 8.50 8.98 9.84
6" 0.36 0.72 1.44 2.25 2.88 3.96 4.50 5.04 9.00 10.44 12.74 13.46 14.76
8" 0.48 0.96 1.92 3.00 3.84 5.28 6.00 6.72 12.00 13.92 16.99 17.95 19.68
10" 0.60 1.20 2.40 3.74 4.80 6.60 7.50 8.40 15.00 17.40 21.24 22.44 24.60
12" 0.72 1.44 2.88 4.49 5.76 7.92 9.00 10.08 18.00 20.88 25.49 26.93 29.52
16" 0.96 1.92 3.84 5.99 7.68 10.56 12.00 13.44 24.00 27.84 33.98 35.90 39.36
18" 1.08 2.16 4.32 6.74 8.64 11.88 13.50 15.12 27.00 31.32 38.23 40.39 44.28
24" 1.44 2.88 5.76 8.99 11.52 15.84 18.00 20.16 36.00 41.76 50.98 53.86 59.04
36" 2.16 4.32 8.64 13.48 17.28 23.76 27.00 30.24 54.00 62.64 76.46 80.78 88.56
1 Assumes no waste.
4.2.1 Cl 060 Crack Injection System