AG 600-A36 Printed: 07.03.
Printed: 07.03.
1 Information about the documentation 1.1 • • • About this documentation Read this documentation before initial operation or use. This is a prerequisite for safe, trouble-free handling and use of the product. Observe the safety instructions and warnings in this documentation and on the product. Always keep the operating instructions with the product and make sure that the operating instructions are with the product when it is given to other persons. 1.2 Explanation of symbols used 1.2.
1.3 Product-dependent symbols 1.3.1 Symbols on the product The following symbols are used on the product: Wear eye protection. Rated speed Revolutions per minute Revolutions per minute Diameter 1.4 Product information products are designed for professional users and only trained, authorized personnel are permitted to operate, service and maintain the products. This personnel must be specifically informed about the possible hazards.
▶ ▶ Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. Power tool use and care ▶ Do not force the power tool. Use the correct power tool for your application.
▶ ▶ ▶ ▶ ▶ ▶ ▶ ▶ ▶ cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses.
▶ ▶ ▶ ▶ The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing. Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel.
Electrical safety ▶ Before beginning work, check the working area for concealed electric cables or gas and water pipes. External metal parts of the power tool may give you an electric shock if you damage an electric cable accidentally. Using and handling power tools with care ▶ Do not use cutting discs for grinding. ▶ Tighten the accessory tool and flange securely.
English Printed: 07.03.
8 English Printed: 07.03.
3 Description 3.1 Overview of the product English Printed: 07.03.
@ ; = % & ( ) 3.2 Guard release button Spindle lockbutton Air vents Release button with additional function (charge status display activation) Battery Switch-on interlock release button On/off switch + § / : ∙ $ £ | Vibration-absorbing side handle Spindle Standard guard Clamping flange Cutting disc / grinding disc Clamping nut Kwik lock clamping nut (optional) Wrench Intended use The product described is a hand-held cordless angle grinder.
3.6 Dust hood for cutting: DC-EX 125/5" C compact hood (accessory) When cutting mineral materials with diamond cutting discs, use the DC-EX 125/5" C compact hood. CAUTION Use of this hood for working on metal is prohibited. 3.7 DG-EX 125/5" dust hood for grinding (accessory) The grinding system is suitable only for occasional use with diamond cup wheels for grinding mineral materials. CAUTION Use of this hood for working on metal is prohibited. 3.
Application Wire brushes Designation Wire brushes Material 3CS, 4CS, 3SS, 4SS Metal Suitability of discs for the equipment used Item Equipment A Guard X X — — C DG-EX 125/5" dust hood for grinding — — DC-EX 125/5"C dust hood for cutting (only in conjunction with A) — — DCBG 125 hoop handle (optional for E) X X X X X X X X Clamping flange X B Front cover (in combination with A) D E Side handle F ACD X AG-D AF-D X AN-D DGCW (SPX, SP, P) DC-TP, DC-D (SPX, SP, P) 3
5 Before use 5.1 Inserting the battery CAUTION Risk of injury. Due to the angle grinder starting unintentionally. ▶ Before fitting the battery, check that the angle grinder is switched off and that the safety lock is activated. CAUTION Electrical hazard. Dirty contacts may cause a short circuit. ▶ Before inserting the battery, check to ensure that the battery terminals and the contacts in the angle grinder are free from foreign objects. CAUTION Risk of injury.
5.4 Fitting or removing the guard CAUTION Risk of injury. The accessory tool may be hot or have sharp edges. ▶ Wear protective gloves when fitting, removing or adjusting the accessory tool or other parts and when troubleshooting. Observe the instructions for fitting the applicable guard. ▶ 5.4.1 Fitting the guard The guard is equipped with locating lugs that ensure only guards of a type suitable for use with the power tool can be fitted.
1. Position the front cover with the closed side on the standard guard and push it on until it engages. 2. To remove it, release the catch for the front cover and then lift the front cover away from the standard guard. 5.6 ▶ 5.7 Positioning the DC-EX 125/5" C compact guard Position the compact guard so that the on/off switch remains easily accessible and operable at all times. Fitting and removing accessory tools WARNING Risk of injury.
Diamond discs must be replaced when their cutting or grinding performance drops significantly. This generally is the case when the segments reach a height of less than 1/16". Other discs must be replaced when their cutting performance drops significantly or other parts of the angle grinder (not the disc) come into contact with the material you are working on. Abrasive discs must be replaced when their expiry date has been reached. 5.7.1 Fitting an accessory tool 1. Remove the battery. → page 13 2.
1. Remove the battery. → page 13 2. Clean the clamping flange and the quick-release clamping nut. 3. Fit the clamping flange onto the drive spindle. 4. Fit the accessory tool. 5. Screw on the Kwik lock nut until it is seated against the accessory tool. ◁ The name Kwik lock should be visible when the nut is screwed on. 6. Press the spindle lockbutton and hold it in this position. 7.
6 Operation 6.1 Grinding CAUTION Risk of injury. The accessory tool may suddenly stick or stall. ▶ Use the power tool with the side handle (or optional hoop grip) fitted and always hold the power tool securely with both hands. 6.2 Cutting When cutting, apply moderate feed pressure and do not tilt the power tool or the cutting disc (when working, hold at approx. 90° to the surface being cut). ▶ For best results when cutting profiles and square tube, start cutting at the smallest cross section. 6.
7 Care, maintenance, transport and storage 7.1 Care and maintenance of the power tool DANGER Electric shock due to breakdown of protective insulation. When working on metal under extreme conditions, conductive dust (e.g. metal, carbon fiber) may accumulate inside the power tool, thereby adversely affecting the protective insulation. ▶ Use a stationary dust extraction system when working under extreme conditions. ▶ Clean the air vents frequently. WARNING Electrical hazards.
Observe the nationally and internationally applicable transport regulations when shipping batteries by road, rail, sea or air. ▶ Ideally, the battery should be stored in a fully-charged state in a dry place that is as cool as possible. Storing the battery in places subject to high ambient temperatures (e.g. at a window) has an adverse effect on battery life and increases the rate of self-discharge. If the battery no longer reaches full charge, it may have lost capacity due to aging or overstressing.
10 ▶ Manufacturer’s warranty Please contact your local Hilti representative if you have questions about the warranty conditions. English Printed: 07.03.
Printed: 07.03.
Printed: 07.03.
Hilti = registered trademark of Hilti Corp., Schaan Printed: 07.03.