Product Data Sheet for CB-G EG Epoxy Grout
Hilti Epoxy Grout (EG)
Hilti, Inc. (U.S.) 1-800-879-8000 www.us.hilti.com • en español 1-800-879-5000 • Hilti (Canada) Corp. 1-800-363-4458 www.hilti.ca
Hilti. Outperform. Outlast.
Solid base to build on.
Epoxy Grout
Hilti Epoxy Grout is a Buy American-compliant, three component, 100%
solids, VOC and BGE free, high performance epoxy grouting system. This
specially formulated grout offers high strength providing excellent resistance
to impact and vibration. Using the most advanced amine technology this
grout meets today's needs of an effective and easy to use epoxy grout
designed to help protect people and the environment. Hilti’s Epoxy Grout comes with a non-
corrosive hardener, avoiding the risk of burns like with other epoxy products and making it a
DOT-non-hazardous product simplifying transportation and storage.
Advantages
◼ Non-corrosive hardener — no risk of
burns
◼ Non-hazardous per DOT shipping
classication
◼ VOC and BGE free
◼ High early and ultimate strengths
◼ High vibration resistance
◼ Deep pour, low shrinkage
◼ Self-leveling
◼ Easy to use, all-in-one kit
◼ High resistance to a variety of
chemicals
◼ Best in class epoxy grout for worker
safety
Trades and Facilities
◼ Civil projects
◼ Concrete professionals
◼ Energy facilities
◼ General contractors / construction
managers
◼ Industrial plants
◼ Ornamental steel artisans
◼ Steel erectors
Purposes and Uses
◼ Grouting of machinery and equipment
with high load requirements
◼ Precision alignment under dynamic
load conditions
◼ Structural grouting of baseplates,
columns, beams, crane rails, bridge
seats, dowels, etc.
◼ Chemical processing facilities
Application Instructions
Read product instructions and MSDS before use.
Preparation
The surfaces to be grouted must be solid, clean and free
from oil, grease and other contaminants that may act as
a bond breaker. Remove all loose material and laitance.
Concrete surfaces must be dry, sound and roughened to
obtain proper bond. The grout and the affected grouting
area should be kept between 50 °F and 90 °F (10 °C and 32
°C) and shaded from direct sunlight. During cold weather
it is important that the grouted areas be kept warm (above
50 °F or 10 °C) until the grout has cured completely. Store
material at room temperature (70°F-80°F) for at least 24
hours before use. Set time and strength development are
dependent on ambient temperature. Hot temperatures
will accelerate the setting process of the grout while cold
temperatures will have a retarding effect. Metal surfaces
to come in contact with the epoxy grout should be
sandblasted to a white metal finish and wiped clean with
solvent before grout is applied. Apply grout immediately to
prevent re-oxidizing or moisture condensation.
Formwork
Standard wood or metal forming may be used. The
formwork must provide rapid, continuous grout placement
and needs to retain grout without leakage. The forms
should be protected with heavy coats of paste wax,
grease or form release agent.
For baseplates, forms should be at least 1" (2.54 cm)
higher than the bottom of the baseplate. The forms should
have 45° angle chamfer strips at all vertical corners and
horizontal grout grade elevation in order to eliminate sharp
corners. The clearance for remaining sides (distance
between the baseplate and the form) shall be 2-6" (50 to
152 mm).
Mixing
Pour the hardener into the resin container and mix with
a slow speed mixer (400 - 600 rpm) for approximately
1-2 minutes until thoroughly blended (the mix will show
a uniform color). Keep the mixing paddle submerged to
avoid air entrapment. Pour mixed resin and hardener into
a larger container. While mixing at low speed, slowly add
the included aggregate and mix until thoroughly blended
(aggregate must be completely wet). Always mix in
complete units — do not mix smaller batches.
Application
Immediately after mixing, place grout from one side
allowing it to flow to the opposite and adjacent sides
thereby avoiding air entrapment. Provide vent holes where
needed to prevent air entrapment. Where grout cannot be
adequately worked to fill the cavity (because of large size
or limited space), a head box will greatly assist flow.
Minimum application thickness per pour: 1" (25.4 mm)
Maximum application thickness per pour: 8" (203 mm)
Finishing
If a smooth finish is desired, the surface of the grout
may be ground and painted with an appropriate paint or
protective coating.
Clean-up
All tools and equipment may be cleaned with warm water
and a strong detergent solution before material hardens.
Storage
Always keep in closed container in a dry warm place
unexposed to sunlight.
Limitations
• Do not use if the container is damaged
• Aggregate (Part C) must be kept dry before use
• Do not add solvent, water or any other material to the
grout
Order Information
Description Package Contents Qty Item No.
Epoxy Grout
59 lb. bucket
1 00430898
Technical Data Epoxy Grout
Standard
Aspect
Imperial Metric
Compressive strength, psi (MPa) at 73°F
(23°C)
ASTM C
579 B
8 h
16 h
1 day
3 days
7 days
6,000
12,000
12,500
14,000
15,000
(41)
(83)
(86)
(97)
(103)
Compressive modulus, psi (MPa)
ASTM D 695 568,000 (3,917)
Flexural strength, psi (MPa)
ASTM C 580 7 days 3,900 (27)
Tensile strength, psi (MPa)
ASTM C 307 7 days 2,100 (14)
Bond to concrete (complete concrete failure),
psi (MPa)
ASTM C 882 ≥ 550 (4)
Adhesion to steel (clean, sandblasted), psi (MPa)
2,500 (17)
Coefcient of thermal expansion, 10-5 / °C
ASTM D 696 1.74
Heat distortion temperature, °F (°C)
ASTM D 648 170 (77)
Working time at 72 °F (22 °C), min
45
Gel time at 72 °F (22 °C), min
ASTM D 2471 90
Yield, 59 lb (26.8 kg)
0.40 ft
3
(0.011 m
3
)
Packaging, three component kit in one plastic
container
Part A: Resin
Part B: Hardener
Part C: Aggregate
0.58 gal
0.14 gal
48.0 lb.
(2.18 L)
(0.51 L)
(21.8 kg)
Shelf life
24 months from date of manufacture when
stored properly in original unopened container
The data shown above reect typical results based on laboratory testing under controlled conditions. Reasonable variations from
the data shown above may result.