Super-Saver Bunsen Jet Radiant Brooder with Hot Surface Ignition Owners Manual Models Hired-Hand Mfg. Inc. 1733 Co Rd 68 PO Box 99 Bremen, Alabama 35033 BJ-C-32-HSI BJ-C-42-HSI Part No.
Table of Contents 1. RATINGS AND SPECIFICATIONS ..................................................................................................3 1.1. 1.2. 1.3. RATINGS ...........................................................................................................................................3 GAS PRESSURE REQUIREMENTS .......................................................................................................3 CAUTION! MINIMUM CLEARANCES........................................
1. Ratings and Specifications 1.1. Ratings BJ-C-32-HIS 32,000 BTUH (9.38 kW) Minimum Ventilation (Air required to support combustion) 320 CFM/brooder (543.6 m3/hr) BJ-C-42-HSI 42,000 BTUH (12.31 kW) 420 CFM/brooder (713.6 m3/hr) Model No. Maximum Input 1.2. Gas Pressure Requirements LP/Propane Gas: Natural Gas: A maximum of 14 in. W.C. [34.8 mbar] and a minimum of 12.5 in. W.C. [31.1 mbar] gas pressure is required at the inlet of the gas valve. Burner manifold gas pressure is to be 11 in. W.C.
WARNING! Read and understand all the following precautions before installing or operating this Unit. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Installation must comply with all local, state, and national codes. In the absence of local codes, in accordance with CAN1-B149.1 or 2 Installation Codes (Canada). Follow safety, maintenance, and test firing instructions packaged with brooder. Refer to model specifications label for gas type (LP/Propane or Natural Gas).
3. Limited Warranty All products are warranted to be free from defects in material and workmanship if installed and used in strict accordance with the installation instructions. Liability is limited to the sale price of any products proved to be defective or, at manufacturer’s option, to the replacement of such products upon their return. No products are to be returned to the manufacturer, until there is an inspection and a return goods authorization (RGA) number is issued.
The Super-Saver Bunsen Jet radiant brooder uses a reliable hot surface ignition system to ignite the burner. The Bunsen styled burner’s flame impinges on the surface of the cast ceramic element. The heat is then transferred to the livestock in the form of radiant heat and convection heat. All controls are located on the gas inlet side of the controls enclosure. There is only one control switch, with an on and off position.
6.6. Final Brooder Assembly 1. 2. 3. 4. 6.7. Gas Tubing Assembly 1. 2. 3. 4. 6.8. Refer to Figure 5 for gas tube assembly. Thread orifice [21] into lower portion of the burner. Use caution to keep the orifice bracket from becoming misaligned while tightening the orifice. Misalignment will cause poor operation.
7.1. Hanging the Unit 7.1.1. Hanging HSI Brooder with 48” Diameter Canopy The hanging kit for the 48”diameter brooder canopy includes a 14” chain and three 6” chains which must be attached as shown in Fig. 1 to ensure that the canopy will hang level. Join the three smaller chains in the center with a single S-hook. The three smaller chains will connect (with S-hooks) to the holes in the lower left and right hand side of the control enclosure, and to the suspension S-hook.
7.1.2. Hanging HSI Brooder with 34” Diameter Canopy The hanging kit for the 34” diameter Brooder canopy includes an 11” chain and two 6” chains which must be attached as shown in Fig. 2. The two 6” chains connect (with Shooks) to the lower left and right side of the control enclosure, and to the suspension Shook. The 11” chain will attach (with an S-Hook) to the hole in the top of the suspension rod directly opposite the controls enclosure, and to the suspension S-hook.
7.2. Gas Hookup 7.2.1. Connection of Gas Hose to Brooder Note: A brass hose barb fitting is included in the hardware kit as an optional attachment to the 1/8"x 5" nipple on the gas valve assembly. If brass hose barb is used, then apply some type of sealant or pipe dope to threads before screwing barb onto gas valve nipple. The following flowchart shows the minimum equipment for the operation of one brooder.
12. Remove gas pressure gauge, reinstall manifold pressure plug, knockout plug, and control enclosure lid [17]. 13. Reconnect brooder to power source and turn ON gas supply going to the brooder. 14. Return brooder to operation and observe through at least one complete cycle to ensure all controls are operating properly. 15. Perform gas leak test at outlet pressure tap plug. (Soap and water work well.) 8. Operating Instructions The brooder is simple to operate because it only has one switch.
10. Assembly Drawings Figure 1 Igniter Assembly Figure 2 Burner Assembly Part No.
9 8 Figure 3 Support Ring Assembly Figure 4 Burner Assembly Part No.
20 17 16 12 18 12 15 13 25 24 22 21 23 Figure 5 Final Brooder Assembly Part No.
11. Replacement Parts (120V & 240V models) Ref. No. Part No. 1 7 7 14 21 21 21 21 25 Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Wiring Diag. 3002-3000 1901-3061 1901-3089 0015-0100 6410-0105 6410-0106 6410-0108 6410-0109 0404-7554 3010-1883 1042-2693 3004-0104 3004-0105 6410-0115 3001-2862 3008-2858 12.
thermostat. 13. 120 VAC Wiring Diagram THERMOSTAT L1 L2 Orange To Igniter Flame Probe Brown To Igniter Green Ground To Flame Probe Grn Wht Red Wht Blu Brn Org Ylw Igniter Flame Probe Part No.
14. 240 VAC Wiring Diagram L1 L2 To Transformer To Transformer To Transformer Part No.
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