Instructions – Parts List 1:1 RATIO Fast-Ballt Pumps 307906V For non–abrasive and non–corrosive oils and lubricants only. 180 psi (1.2 MPa, 12.4 bar) Maximum Air and Fluid Working Pressure Oil Pumps CAUTION These pumps are designed to pump lubricating fluids only. Model No. 222051, Series E Universal Pump Model No. 222103, Series E 55-Gallon Drum, Bung-Mount Pump Model No.
Table of Contents Symbols Warning Symbol Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Parts List . . . . . . . . . . . . . .
WARNING SKIN INJECTION HAZARD Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. D If a fluid injection injury occurs, get immediate surgical treatment. Do not treat as a simple cut. Tell the doctor exactly what fluid was injected. D Do not point the dispensing valve at anyone or at any part of the body.
WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. D Ground the equipment and the object being lubricated. See Grounding on page 6. D If there is any static sparking or you feel an electric shock while using this equipment, stop dispensing immediately. Do not use the equipment until you identify and correct the problem.
Installation A A Main Air Line Main Fluid Line B C D E B F C D E F P P Q Q G G 28 H J R N H N R M K L KEY A B C D E F G H Air shutoff valve Air filter Air regulator and gauge Air motor lubricator Bleed-type master air valve (required, Part No. 110223) Air and fluid hose kits Ground wire (required, Part No.
Installation Grounding System Accessories Proper grounding is an essential part of maintaining a safe system. To reduce the risk of static sparking, ground the pump. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Be sure to ground all of this equipment: D Pump: Use a ground wire and clamp as shown in Fig. 2. D Air compressor: Follow the manufacturer’s recommendations. D Object being dispensed to: Follow the local code.
Installation D Wall Bracket: Use the wall bracket (J) for wall mounting the Universal pump. This wall bracket is sized to fit any Graco pump designed to use a 2-in. bung adapter. Order Part No. 203987. D Runaway Valve: Install a pump runaway valve to shut off the air to the pump when the pump accelerates beyond the pre-adjusted setting. A pump that is in a runaway condition can be seriously damaged. CAUTION Never allow the pump to run dry of the fluid being pumped.
Operation Pressure Relief Procedure WARNING PRESSURIZED FLUID HAZARD This equipment stays pressurized until pressure is manually relieved. To reduce the risk of serious injury from moving parts, pressurized fluid, accidental spray from the valve, or splashing fluid, follow this procedure whenever you do any of the following: D D D D Are instructed to relieve pressure Stop dispensing Check, clean, or service any system equipment Install or clean dispensing devices 1. Shut off the air supply to the pump.
Troubleshooting Problem Pump does not run. Cause Solution There is no fluid demand. In a closed-end system the pump runs only when there is demand for fluid. Air supply is insufficient. Check air supply. Increase air pressure or volume. Fluid outlet line or intake valve is clogged. Relieve the pressure. Check and clear obstructions. Air motor parts are worn or damaged. Check the piston o-rings (15a*, 15b*) and exhaust plate (15c*) for swelling. Replace if necessary. See page 10.
Service NOTE: Clean and inspect all parts for wear or damage when disassembled. Replace parts as needed. Repair Kit 247431 is available. For the best results, use all the parts in the kit. Parts included in the kit are marked with an asterisk in the text, figures, Parts Drawing, and Parts List. Intake Valve See the Parts Drawing on page 13. 1. Relieve the pressure.
Service 10. Place the ball (18) on the fluid piston (19c). 15. Lubricate the outside of the air piston assembly (15). Install the spring (17) into the cap (2). Lubricate the gasket (6*), and install it in the cap. Install the cap on the cylinder (4). 11. Apply thread sealant to the threads of the fluid piston (19), screw the fluid piston onto the piston rod (10), and torque to 23 ft-lb (31.2 NSm). 16. Assemble the cylinder (4) onto the base (5). Screw the cylinder and base together hand tight. 12.
Parts List Model 222051, Series E Universal Pump Includes items 1 through 27 Ref. No. Part No. 1 2 3 4 5 6* 7 8 9* 10 11* 12* 13 15 168825 185218 185528 183520 162989 157872 157633 158109 191389 185428 110247 116343 220168 15a* 15b* 15c* 15d 15e 15f 15g 108357 108358 162729 189210 181485 181487 220884 12 307906 Description Model 222103, Series E 55-Gallon Drum Bung-Mount Pump Includes items 1 through 26 and 28 through 31, Qty.
Parts Drawing 2 9* 17 4 *16 11* 6 12* 5 6* 7 *11 4 15c* 3 13 5 15d 15 15a* 7 15e 8 15b* 15f 28 15g 1 *26 10 31, 32 3 24 19a 18 19b* 19c 30 2 *22 20 1 Torque to 10 to 14 in-lb (1.3 to 1.6 N-m). 2 Torque to 23 ft–lb (31.2 NSm). 3 Torque to 95 to 105 ft-lb (129 to 142 N-m). 4 Lips face up. 5 Lips face down. 6 Smaller OD up. 7 Smaller OD down.
Dimensional Drawing 1/4 npt(f) 15.7 in. (400 mm) grounding screw 3/4 npt(f) 7.4 in. (187 mm) 36.6 in. (929 mm) Model 222103 1 1/2 npt(f) 46.6 in. (1183 mm) Model 222104 extension tube stand-off 05940B Technical Data Maximum working pressure . . . . . . . . . . . . . . . . . 180 psi (1.2 MPa, 12.4 bar) Fluid pressure ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1 Air pressure range . . . . . . . . . . . . . . . . . . . . 40 to 180 psi (0.28 to 1.2 MPa, 2.8 to 12.
Performance Curves Fluid Outlet Pressure, psi (MPa, bar) KEY Air Consumption scfm (m#/min) black curves=fluid outlet pressure gray curves=air consumption 150 (1.0, 10.4) D 125 (0.85, 8.5) 10 A B C D (0.280) 40 psi (0.28 MPa, 2.8 bar) air pressure 70 psi (0.48 MPa, 4.8 bar) air pressure 100 psi (0.7 MPa, 7 bar) air pressure 150 psi (1.0 MPa, 10.4 bar) air pressure 100 8 (0.224) (0.7, 7) C 75 6 (0.168) (0.51, 5.1) D B 50 4 (0.34, 3.4) (0.112) C B 25 (0.17, 1.7) 2 A (0.
Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.