Automobile Accessories User Manual

ManualsBrandsHonda Automobiles ManualsAutomobile Accessories2-DOOR DX

PRELIMINARY

Accessory Application Publications No.

Issue Date

NOV 2005

2006 CIVIC

2- AND 4-DOOR

AIR CONDITIONER

2-DOOR DX

4-DOOR DX

INSTALLATION

INSTRUCTIONS

AII 31246-31447

INSTALLATION INSTRUCTIONS

Customer Information: The information in this

installation instruction is intended for use only by

skilled technicians who have the proper tools,

equipment, and training to correctly and safely add

equipment to your vehicle. These procedures should

not be attempted by “do-it-yourselfers.”

NOTE: Be careful not to damage the body paint finish.

1. Write down the radio station presets.

2. With the ignition switch on, turn on the windshield

wipers. When the wipers reach the top position

turn off the ignition switch.

3. Disconnect the negative cable from the battery.

4. Inside the passenger's compartment, remove the

passenger dashboard undercover and then the

glove box (two 8 mm washer-bolts for the hinges,

then open the glove box to remove).

UNDERCOVER

TOOLS AND SUPPLIES REQUIRED

Phillips screwdrivers [1 stubby and 1 extra long

(150mm or 6" shaft)]

Small flat screwdriver

Feeler gauge set

Ratchet with extensions (wobble or universal extension

and 8 mm, 10 mm and 12 mm sockets

Combination wrench (10 mm, 19 mm, 22 mm, 24 mm,

and 27 mm)

Belt tension release tool #YA9317

Diagonal cutters

Utility knife

Clip remover tool

Torque wrench

M5 bolts

M6 bolts/nut

M8 bolts

www.collegehillshonda.com

Summary of content (12 pages)

PAGE 1
www.collegehillshonda.com Accessory INSTALLATION INSTRUCTIONS Application AIR CONDITIONER 2-DOOR DX 4-DOOR DX 2006 CIVIC 2- AND 4-DOOR Publications No. AII 31246-31447 Issue Date NOV 2005 Y R A N I M I L E R P TOOLS AND SUPPLIES REQUIRED 4.
PAGE 2
PRELIMINARY 3
PAGE 3
PRELIMINARY 2
PAGE 4
Group A Group A 80290-S5D-A01 B 79601-S5A-003 80295-S5D-A01 80210-SD5-G03 80210-S5D-G02 80560-S5A-941 80271-S5A-000 C Part P/N Drain hose clip A/C button Evaporator Drain hose Dust and pollen filter A Dust and pollen filter B Evaporator sensor Qty 53747-SA5-003 79601-S5A-003 80210-S5D-G03 80271-S5A-000 80290-S5D-A01 80295-S5D-A01 80560-S5A-941 1 1 1 1 1 1 1 Wire ties 38221-SW5-300 Condenser fan assembly 38605-PMM-A12 Compressor 38800-PLM-A12 Compressor belt 38920-PLR-004 Heat insulator 38935-PL
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Group B 38935-PLM-A00 (Yellow tinted) 95701-06012-08 90023-P2A-000 38920-PLR-004 38800-PLM-A12 38800-PLM-A12 38800-PLM-A02 (Yellow-tinted) 95701-06030-08 (Yellow-tinted) 93403-06012-08 80320-S5D-A12 (Yellow-tinted) 90361-SV4-003 80360-S5A-A00 80387-SM4-A01 91548-S5A-003 91548-S5A-003 80381-S5A-A01 80361-S5A-A00 93403-06016-05 (Gray-colored) 80460-S5A-A00 90361-SV4-003 (Yellow-tinted) 80311-S5D-A12 (Yellow-tinted) 95701-06025-08 80341-S5D-A02 80341-S5D-A11 80341-S5D-A02 (Brass-colored) 90153-SE
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5. Remove the steel glove box lower frame (two washer-bolts. 8. Remove the blower motor assembly: Y R A N I M I L E R P GLOVE BOX LOWER FRAME 6. 7. Using diagonal cutters (and/or a utility knife), cut out the dashboard-link at the glove box area. Remove the passenger's heater duct (one hex screw and two self-tapping screws), and remove the harness connector clip. 9. 6 of 12 AII 31246-31447 (0511) • Remove the three nuts, one flange bolt, and the three washer-screws (black).
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10. Remove and discard the evapo-dummy. 11. Next to the evaporator housing against the front bulkhead, locate and remove the floor insulator plug, which reveals a rubber plug in the front bulkhead. Remove the rubber plug by pushing on the plug. Discard the floor insulator plug and the rubber plug. 16. Route the temperature sensor wire from the evaporator rearward, and reinstall the evaporator cover with the temperature sensor wire routed through the notch in the cover.
PAGE 8
23. Get the MAX A/C button and the A/C button from the kit. Below the radio, remove and discard the dummy buttons from the heater control panel. 27. Remove the front bumper, two screws and twleve clips. NOTE: To prevent damage to the heater control panel bezel, insert a 0.5 mm flat feeler gauge under the dummy button and leverage the small flat screwdriver to remove the dummies on the surface of the gauge and not on the surface of the bezel.
PAGE 9
32. Remove the two brackets that secure the front of the radiator, and remove the two bolts from the radiator filler neck. Carefully pull up and out on the right side of the radiator, away from the radiator bulkhead, to lower the compressor in place and to ease the installation of the hoses. 36. Get the suction hose from the kit. Remove and discard the pipe cover and the M6 bolt from the compressor. Remove and discard the suction hose cover.
PAGE 10
40. Install the other receiver pipe clip from the kit into the hole in the ABS bracket. 45. At the condenser, remove the caps from the discharge hose and receiver pipe, and remove the caps from the condenser. Lightly oil the O-rings with PAG oil, insert the discharge hose into the condenser, and secure with the 6 mm x 25 mm bolt. Attach the bracket from the discharge hose to the mount on the condenser using a 6 mm x 16 mm washer bolt and torque to 7.2 lb·ft.
PAGE 11
47. Remove the cap from the expansion valve. Get the stud bolt from the kit, and secure its short M6 side to the expansion valve. 50. Remove the caps from the suction hose and receiver pipe coupling and lightly oil the O-rings with PAG oil. Remove the caps from the mating coupling of the aircon pipe, and connect the couplings hand tight. Secure the couplings, for the receiver pipe with a 17 mm & 19 mm combination wrench and for the suction coupling with a 24 mm and 27 mm combination wrench.
PAGE 12
53. Get the AC clutch relay from the kit. Insert the relay in its slot in the fuse box. 56. Evacuate the system for at least 15 minutes. 57. Reset radio station presets. 58. Install the labels under the hood at a cleaned location near the emission label. • For USA Registered Vehicles: Aircon INFOLabel and either of the A/C Kit I.D.