OWNER'S MANUAL Mini-Tiller FG110 See page 27 for instructions on assembling your FG110 Mini-Tiller. EM4 31V25002 00X31-V25-0020 Printed on Recycled Paper POM53749-B IPC 40000.2006.01 PRINTED IN U.S.A. © 2004-2006 American Honda Motor Co., Inc.
WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Keep this owner’s manual handy, so you can refer to it any time. This owner’s manual is considered a permanent part of the tiller and should remain with the tiller if resold. The information and specifications included in this publication were in effect at the time of approval for printing. American Honda Motor Co., Inc.
INTRODUCTION Congratulations on your selection of a Honda FG110 Mini-Tiller. We are certain you will be pleased with your purchase of one of the finest tillers on the market. We want to help you get the best results from your new tiller and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a NOTICE symbol.
A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, is very important. And using this tiller is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a tiller.
CONTENTS TILLER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . IMPORTANT SAFETY INFORMATION . . . . . . . . . . ATTACHMENTS AND MODIFICATIONS . . . . . . . . IMPORTANT MESSAGE TO EMPLOYERS . . . . . . IMPORTANT MESSAGE TO PARENTS . . . . . . . . . SAFETY LABEL LOCATIONS . . . . . . . . . . . . . . . . . 4 4 5 5 5 6 CONTROLS & EQUIPMENT . . . . . . . . . . . . . . . . . . . 7 COMPONENT & CONTROL LOCATIONS . . . . . . . 7 DESCRIPTION OF CONTROLS . . . . . . . . . . . . . . .
TILLER SAFETY IMPORTANT SAFETY INFORMATION Most accidents can be prevented if you follow all instructions in this manual and on the tiller. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Honda Tiller Usage Honda tillers are designed to give safe and dependable service if operated according to instructions and intended use.
TILLER SAFETY ATTACHMENTS AND MODIFICATIONS Do not make any modifications to your tiller. Modifying your tiller, or installing non-Honda attachments, can make your tiller unsafe. If you need attachments for your tiller, use only genuine Honda attachments. These products have been designed for your tiller. They are covered by the Accessories, Replacement Parts, and Apparel Warranty on page 40. Non-Honda attachments are usually designed for universal applications.
TILLER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your Honda tiller. If a label comes off or becomes hard to read, contact an authorized Honda servicing dealer for a replacement. DANGER CONTACT WITH ROTATING TINES WILL CAUSE SERIOUS INJURY. KEEP HANDS, FEET, AND CLOTHING AWAY WHILE ENGINE IS RUNNING.
CONTROLS & EQUIPMENT COMPONENT & CONTROL LOCATIONS ENGINE SWITCH THROTTLE LEVER HANDLEBAR KNOBS CARRYING HANDLE ENGINE OIL FILLER CAP/ ENGINE OIL DRAIN CHOKE LEVER RECOIL STARTER GRIP PRIMING BULB TINE SHIELD AIR CLEANER FUEL CAP TRANSPORT WHEELS OR DRAG BAR (DRAG BAR NOT SHOWN) TILLING TINES 7
CONTROLS & EQUIPMENT DESCRIPTION OF CONTROLS Throttle Lever ENGINE SWITCH . W E OF NG F ON . S The throttle lever controls engine speed and tiller tine rotation. O FF 6 Pulling the throttle lever towards the grip increases the engine speed which causes the tines to turn. Releasing the throttle lever reduces engine speed and stops the tiller tines from turning. The tiller will have the greatest tilling force at maximum engine speed. At idle, the tilling tines should stop rotating.
CONTROLS & EQUIPMENT Transport Wheels CARRYING HANDLE The transport wheels are used to move the tiller around. Before tilling, the transport wheels must be removed and the drag bar installed in their place. Carrying Handle Hold the carrying handle when starting the engine. TRANSPORT WHEELS The carrying handle can be used to load/unload the tiller, and to assist in certain engine maintenance procedures.
BEFORE OPERATION ARE YOU READY TO OPERATE THE TILLER? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the tiller and its operation before you begin to use it. Know what to do in case of emergencies. Physical and Mental Readiness You must be alert and in good physical condition to operate the tiller.
BEFORE OPERATION IS YOUR WORKING AREA READY? Objects thrown by the tiller can cause serious injury. Before operating the tiller, carefully inspect the area, and remove all objects that could be thrown by, or entangled in, the tilling attachment, such as rocks, broken glass, nails, wire, or string. Never operate the tiller without good visibility or light. Clear the area of children, bystanders, and pets.
OPERATION SAFE OPERATING PRECAUTIONS Before operating the tiller for the first time, please review the IMPORTANT SAFETY INFORMATION on page 4 and BEFORE OPERATION chapter starting on page 10. Even if you have operated other tillers, take time to become familiar with the operation of this tiller’s controls and handling. For your safety, avoid starting or operating the engine in an enclosed area, such as a garage.
OPERATION Starting The Engine ENGINE SWITCH 1. Move the engine switch to the ON position. ENG. SW. 2. To start a cold engine, move the choke lever up to the CLOSED () position. OFF ON OFF To restart a warm engine, leave the choke lever down in the OPEN position. 3. To start a cold engine, or after refueling an engine that has run out of fuel, press the priming bulb repeatedly until fuel can be seen in the clear plastic fuel-return tube.
OPERATION TILLER OPERATION 1. Install the drag bar (see page 12). Honda recommends using the drag bar when tilling. The tiller can be difficult to control without the drag bar installed. 2. Set the tilling depth by moving the drag bar up or down. The ideal height of the drag bar will depend on the type of soil being tilled, and soil conditions at the time of tilling. In general, however, the drag bar should be adjusted so that the tiller is tilted slightly backward. 3. Start the engine (see page 13). 4.
OPERATION Narrow Cultivating The two outer tines can be removed to give you a narrower cultivating width. This width is approximately 5 inches. This gives you the ability to get between very closely spaced plants. To remove the two outer tines, pull the lock pins out of the holes in the end of the tine shaft. Slide the outside tine set off the tine shaft. Secure the inner set of tines onto the tine shaft by placing the lock pins in the inside set of lock pin holes.
SERVICING YOUR TILLER THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING Improperly maintaining this tiller, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
SERVICING YOUR TILLER MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) Before First each month or use 10 Hrs ITEM Perform at every indicated month or operating hour interval, whichever comes first.
SERVICING YOUR TILLER ENGINE Engine Oil Level Check Check the engine oil level before each use, or every 10 hours if operated continuously. Rest the tiller on a level surface, with the engine stopped and in an upright position. 1. Tip the tiller on its carry handlebar as shown. 2. Remove the oil filler cap/dipstick and wipe it clean. 3. Insert and remove the dipstick without screwing it into the filler opening. Check the oil level shown on the dipstick. 4.
SERVICING YOUR TILLER Engine Oil Recommendations Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. SAE 10W-30 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended ranges. The SAE oil viscosity and service classification are in the API label on the oil container.
SERVICING YOUR TILLER Air Filter Cleaning A dirty air filter restricts air flow to the carburetor, reducing engine performance. If you operate the engine in very dusty areas, clean the air filter after each refueling. 1. Remove the air filter (see page 19). 1. Clean in warm, soapy water. 2. Clean the air filter in warm soapy water, rinse, and allow it to dry thoroughly. Or, clean in nonflammable solvent and allow it to dry. 3. Dip the air filter in clean engine oil, then squeeze out all excess oil.
SERVICING YOUR TILLER Spark Plug Service Recommended spark plugs: NGK – CM5H or CMR5H NOTICE FAN COVER 5 mm HEX BOLT Incorrect spark plugs can cause engine damage. 1. Loosen the captive 5 mm hex bolt with a 4 mm Allen wrench, then remove the fan cover. 2. Disconnect the spark plug cap, and remove any dirt from around the spark plug area. 3. Remove the spark plug with a 5/8-inch spark plug wrench. 4. Inspect the spark plug.
SERVICING YOUR TILLER Spark Arrester Service (Optional) The spark arrester must be serviced every 100 hours to keep it functioning as designed. 3 X 6 mm SELFTAPPING SCREW If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. 1. Loosen the 5 mm hex bolt, then remove the fan cover. 2. Remove the 3 x 6 mm self-tapping screw from the spark arrester, and remove the spark arrester from the muffler. SPARK ARRESTER MUFFLER 3.
SERVICING YOUR TILLER Cooling Fin Inspection Inspect the engine cooling fins. You should clean out any dirt and debris if air is obstructed from flowing across the cooling fins. COOLING FINS 1. Loosen the 5 mm hex bolt, then remove the fan cover. 2. Remove all dirt and debris from the cooling fins. 3. Install the fan cover, and tighten the 5 mm hex bolt securely. Throttle Cable Inspection Verify that the throttle trigger operates smoothly, releases properly, and the throttle cable is undamaged.
SERVICING YOUR TILLER FUEL SYSTEM Refueling Fuel Tank Capacity: 0.6 US qt (1.2 US pt, 0.55 ) FILL TANK CAP Check the fuel level by looking through the translucent fuel tank. WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • • • Stop the engine and keep heat, sparks, and flames away. Handle fuel only outdoors. Wipe up spills immediately.
SERVICING YOUR TILLER Fuel Tube Inspection Check the fuel supply and return tubes, and replace any tube that is damaged, cracked, or leaking. Refer to the Honda shop manual for tube replacement instructions, or take the tiller to an authorized Honda servicing dealer. FUEL RETURN TUBE (clear) FUEL SUPPLY TUBE (black) Fuel Filter and Fuel Tank Cleaning 1. Remove the fuel tank cap. 2. Tip the tiller as shown and empty the fuel tank into an approved gasoline container.
SERVICING YOUR TILLER TRANSMISSION LUBRICATION LOCK PIN The transmission is pre-lubricated at the factory. At the beginning of each tilling season, or after every 25 hours of use during the season, the transmission should be filled with grease. Replacement grease should be a high quality petroleum based NLGI #2 general purpose grease usually available in disposable tubes at most hardware or automotive parts stores. RIGHT OUTER TINE (D) GREASE GUN 1. Place the tiller on the left side as shown. 2.
ASSEMBLY THE IMPORTANCE OF PROPER ASSEMBLY Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversight made by the person assembling and servicing a unit can result in faulty operation, damage to the machine, or injury to the operator. WARNING Improper assembly can cause an unsafe condition that can lead to serious injury or death. Follow the procedures and precautions in the assembly instructions carefully.
ASSEMBLY UNPACKING 1. Carefully remove the tiller and loose parts bag from the carton. The loose parts bag contains this owner’s manual, the drag bar, and a bottle of 10W-30 oil. 2. Unfold the tiller upper handle to the operating position as shown. Be careful not to crimp or pinch the engine switch wires and throttle cable. 3. Tighten the handle knobs to secure the handle in the correct operating position. HANDLE KNOBS ADDING OIL NOTICE The tiller is shipped from the factory with no oil in the engine.
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your tiller trouble free and looking good. The following steps will help to keep rust and corrosion from impairing your tiller’s function and appearance, and will make the engine easier to start when you use the tiller again. Cleaning 1. Wash the tiller, including the area around the tiller tines. 2. Wash the engine by hand, and be careful to prevent water from entering the air cleaner.
STORAGE Draining the Fuel Tank and Carburetor 1. Drain the fuel from the fuel tank to a suitable container (see page 25). 2. Start the engine (see page 13) and allow it to run until the engine stops. WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • • • Stop the engine and keep heat, sparks, and flames away. Handle fuel only outdoors. Wipe up spills immediately. Engine Oil Change the engine oil (see page 18).
TRANSPORTING BEFORE LOADING THROTTLE CABLE & ENGINE SWITCH WIRE If the engine has been running, allow it to cool for at least 15 minutes before loading the tiller on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. UPPER HANDLEBARS 1. Turn the engine switch to the OFF position. 2. Make sure the fuel cap is securely tightened. 3. Install the wheels to provide added stability when transporting (see page 9).
TAKING CARE OF UNEXPECTED PROBLEMS Engine Will Not Start Possible Cause Correction Ignition switch OFF. Turn engine switch ON (page 13). Choke lever not in CLOSED () position (cold engine). Move lever to CLOSED () position (page 13). Out of fuel. Add fuel and press priming bulb to fill carburetor (page 13). Bad fuel, tiller stored without treating or draining gasoline, refueled with bad gasoline. Drain fuel tank. Refuel with fresh gasoline (page 25).
TECHNICAL & CONSUMER INFORMATION This chapter contains important information about serial number locations, high altitude operation, oxygenated fuels, and emissions control systems. SERIAL NUMBER LOCATIONS Record the frame serial number, engine serial number, and date of purchase in the spaces below. You will need this information when ordering parts and when making technical or warranty inquiries.
TECHNICAL & CONSUMER INFORMATION OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the USA and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel's contents.
TECHNICAL & CONSUMER INFORMATION EMISSIONS CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
TECHNICAL & CONSUMER INFORMATION Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. The lower the Air Index, the less pollution.
TECHNICAL & CONSUMER INFORMATION TILLER Model Description code Length x width x height Weight Dry Wet With drag bar With wheels With drag bar With wheels Drive clutch Drive clutch engagement speed Tilling width Tilling depth Transmission drive Tine number FG110 A FAAA 40.9 x 14.5 x 39.4 in (1038 x 368 x 1000 mm) 28.6 lb (13 kg) 30.6 lb (13.9 kg) 29.9 lb (13.6 kg) 31.9 lb (14.
TECHNICAL & CONSUMER INFORMATION When you call or write, please provide us the following information: • Model and serial numbers (tiller and engine) • Name of the dealer who sold you the tiller • Name and address of the dealer who services your tiller • Date of purchase • Your name, address, and telephone number • A detailed description of the problem Honda Publications These publications will give you additional information for maintaining and repairing your tiller.
TECHNICAL & CONSUMER INFORMATION Distributors Limited Warranty PRODUCTS COVERED BY THIS WARRANTY FG110 Mini-Tillers LENGTH OF WARRANTY: (from date of original retail purchase) Noncommercial/Nonrental 24 months Commercial/Rental 3 months To Qualify for this Warranty: The product must be purchased in the United States, Puerto Rico, or the U.S. Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products.
TECHNICAL & CONSUMER INFORMATION Accessories, Replacement Parts, and Apparel Warranty PRODUCTS COVERED BY THIS WARRANTY Accessories Replacement Parts Apparel LENGTH OF WARRANTY: (from date of original retail purchase) Noncommercial/Nonrental 24 months 6 months 6 months Commercial/Rental 3 months 3 months 3 months To Qualify for this Warranty: 1. The accessories, replacement parts, or apparel must be purchased in the United States, Puerto Rico, or the U.S.
TECHNICAL & CONSUMER INFORMATION EMISSION CONTROL SYSTEM WARRANTY Your new Honda Power Equipment engine complies with the U.S. EPA, Environment Canada and State of California emission regulations. American Honda Motor Co., Inc. provides the emission warranty coverage for engines in the United States, and its territories. Honda Canada Inc. provides the emission warranty for engines in the 13 provinces and territories of Canada.
TECHNICAL & CONSUMER INFORMATION Warranty Coverage: Honda power equipment engines manufactured after January 1, 1995 and sold in the State of California, U.S. EPA certified engines manufactured on or after September 1, 1996 and sold in all of the United States, and Canadian certified engines manufactured on or after January 1, 2005 are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser.
INDEX A I Air Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Idle Speed Adjustment . . . . . . . . . . . . . . . . . . . . . . . 23 Importance of Proper Assembly . . . . . . . . . . . . . . . . 27 Important Safety Precautions . . . . . . . . . .
INDEX Spark Arrester Service . . . . . . . . . . . . . . . . . . . . . . . 22 Spark Plug Service . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Starting Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Starting/Stopping the Engine. . . . . . . . . . . . . . . . . . . 13 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 T Taking Care of Unexpected Problems . . . . . . . . . . . 32 Throttle Lever Cable Inspection . . . . . . . . . . . . . . . . . . . .
QUICK REFERENCE Fuel Type Unleaded gasoline with a pump octane rating of 86 or higher See page 24. Engine oil Type SAE 10W-30, API SJ or later See page 19. Transmission lubricant Type Grease (NLGI #2) See page 26. Spark plug Regular NGK CM5H See page 21. Resistor* NGK CMR5H Before each use Check engine oil level. Check air filter for condition. Check throttle cable operation. Check cooling air fins for obstructions. Check nuts and bolts for security. See page 18. See page 19.
OWNER'S MANUAL Mini-Tiller FG110 See page 27 for instructions on assembling your FG110 Mini-Tiller. EM4 31V25010 00X31-V25-0020 Printed on Recycled Paper POM53749-B IPC 40000.2006.01 PRINTED IN U.S.A. © 2004-2006 American Honda Motor Co., Inc.
