Outboard Motor User Manual

ManualsBrandsHonda Automobiles ManualsOutboard Motoroutboard motor

PANTONE 288 CVC

DIC F101 BLACK

BF200A-225A_AH-OM表紙_31ZY2632BF200A-225A_AH-OM表紙_31ZY2632BF200A-225A_AH-OM表紙_31ZY2632背幅4mm背幅4mm背幅4mm

Includes US and Canadian Models

BF200A·BF225A

英

N HCAH

EM3

31ZY2632

00X31-ZY2-6320

300.2011.10

Printed in China

Summary of content (135 pages)

PAGE 1
BF200A·BF225A K2 31ZY2632 00X31-ZY2-6320 EM3 AH 英 N HC 300.2011.
PAGE 2
11/03/17 10:32:30 31ZY2630_001 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Keep this Owner’s Manual handy, so you can refer to it at any time. This Owner’s Manual is considered a permanent part of the outboard motor and should remain with the outboard motor if resold. 2011 Honda Motor Co., Ltd.
PAGE 3
11/03/17 10:32:36 31ZY2630_002 INTRODUCTION Congratulations on your selection of a Honda outboard motor. We are certain you will be pleased with your purchase of one of the finest outboard motors on the market. We want to help you get the best results from your new outboard motor and to operate it safely. This manual contains information on how to do that; please read it carefully. As you read this manual you will find information preceded by a symbol.
PAGE 4
11/03/17 10:32:48 31ZY2630_003 INTRODUCTION A FEW WORDS ABOUT SAFETY You will find important safety information in a variety of forms, including: Safety Labels − on the outboard motor. Your safety and the safety of others are very important. And using this outboard motor safely is an important responsibility. Safety Messages − preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.
PAGE 5
11/03/17 10:32:52 31ZY2630_004 CONTENTS OUTBOARD MOTOR SAFETY .................................... 7 IMPORTANT SAFETY INFORMATION ................. 7 SAFETY LABEL LOCATION ................................... 9 CONTROLS AND FEATURES ................................... 12 CONTROL AND FEATURE IDENTIFICATION CODES ................................................................... 12 COMPONENT AND CONTROL LOCATIONS ..... 13 CONTROLS ...............................................................
PAGE 6
11/03/17 10:32:56 31ZY2630_005 CONTENTS INDICATORS............................................................ 33 Alternator (ACG) Indicator.................................... 33 Malfunction Indicator ............................................ 33 Oil Pressure Indicator ............................................. 34 Overheat Indicator.................................................. 34 Cooling System Indicator ...................................... 35 OTHER FEATURES ...................................
PAGE 7
11/03/17 10:32:59 31ZY2630_006 CONTENTS SERVICING YOUR OUTBOARD MOTOR ............... 58 THE IMPORTANCE OF MAINTENANCE ............ 58 MAINTENANCE SAFETY ...................................... 59 TOOL KIT and OWNER’S MANUAL .................... 60 MAINTENANCE SCHEDULE ................................ 61 TRIM TAB ADJUSTMENT ..................................... 63 MANUAL RELIEF VALVE ..................................... 64 ENGINE COVER REMOVAL AND INSTALLATION...............................................
PAGE 8
11/09/14 13:21:47 31ZY2630_007 CONTENTS TRANSPORTING ......................................................... 89 WITH OUTBOARD MOTOR INSTALLED ON BOAT ....................................... 89 WITH OUTBOARD MOTOR REMOVED FROM BOAT ................................... 89 TAKING CARE OF UNEXPECTED PROBLEMS..... 90 ENGINE WILL NOT START ................................... 90 HARD STARTING OR STALLS AFTER STARTING ............................................................ 93 ENGINE OVERHEATS ...............
PAGE 9
11/03/17 10:33:13 31ZY2630_008 OUTBOARD MOTOR SAFETY IMPORTANT SAFETY INFORMATION Honda BF200A/BF225A outboard motors are designed for use with boats that have a suitable manufacturer’s power recommendation. Other uses can result in injury to the operator or damage to the outboard motor and other property. Most injuries or property damage can be prevented if you follow all instructions in this manual and on the outboard motor.
PAGE 10
11/03/17 10:33:20 31ZY2630_009 OUTBOARD MOTOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Refuel outdoors, in a wellventilated area, with the engine stopped. Never smoke near gasoline, and keep other flames and sparks away. Refuel carefully to avoid spilling fuel. Avoid overfilling the fuel tank. After refueling, tighten the fuel tank cap securely. If any fuel is spilled, make sure the area is dry before starting the engine.
PAGE 11
/09/14 13:22:10 31ZY2630_010 OUTBOARD MOTOR SAFETY SAFETY LABEL LOCATION US, Puerto Rico, and US Virgin Islands Types The label shown here contains important safety information. Please read it carefully. This label is considered a permanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized Honda Marine dealer for a replacement.
PAGE 12
11/03/17 10:33:33 31ZY2630_011 OUTBOARD MOTOR SAFETY Canadian Types READ OWNER’S MANUAL The label shown here contains important safety information. Please read it carefully. This label is considered a permanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized Honda Marine dealer for a replacement.
PAGE 13
11/03/17 10:33:37 31ZY2630_012 OUTBOARD MOTOR SAFETY Canadian Types Honda outboard motor is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the outboard motor. Failure to do so could result in personal injury or equipment damage.
PAGE 14
11/03/17 10:33:53 31ZY2630_013 CONTROLS AND FEATURES CONTROL AND FEATURE IDENTIFICATION CODES Model BF200A Type LA XA BF225A XCA LA XA XC XCA XXA XCC XXC XXCA 20.0 in (508 mm) Transom Height 25.0 in (635 mm) 30.0 in (762 mm) Standard Rotating Propeller Shaft Counterrotating Propeller Shaft Power Trim/Tilt Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
PAGE 15
11/03/17 10:34:01 31ZY2630_014 CONTROLS AND FEATURES COMPONENT AND CONTROL LOCATIONS ENGINE COVER ENGINE COVER LATCH POWER TILT SWITCH COOLING SYSTEM INDICATOR TILT LOCK LEVER ENGINE OIL DRAIN BOLT (inside cover) STERN BRACKET PRODUCT IDENTIFICATION NUMBER IDLE PORT MANUAL RELIEF VALVE ANODE ANODE FLUSH PORT CONNECTOR ANODE ANTIVENTILATION PLATE TRIM TAB GEAR OIL LEVEL SCREW EXHAUST PORT/ WATER OUTLET PORT COOLING WATER INTAKE PORT (each side) PROPELLER GEAR OIL DRAIN/FILL SCREW 13
PAGE 16
11/03/17 10:34:07 31ZY2630_015 CONTROLS AND FEATURES OIL FILLER CAP NMEA INTERFACE COUPLER (inside electric parts cover) ACG FUSE SPARK PLUGS (under coil) MAIN FUSE BLOCK WATER SEPARATOR OIL LEVEL DIPSTICK 14 FUEL FILTER (inside strainer cup) SPARK PLUGS (under coil)
PAGE 17
11/03/17 10:34:17 31ZY2630_016 CONTROLS AND FEATURES Remote Controls (optional equipment) (SIDE-MOUNT REMOTE CONTROL) GEARSHIFT/THROTTLE CONTROL LEVER POWER TRIM/TILT SWITCH SPARE SWITCH CLIP (PANEL-MOUNT REMOTE CONTROL) GEARSHIFT/THROTTLE CONTROL LEVER NEUTRAL RELEASE LEVER INDICATORS (Oil pressure, Overheat, Alternator, Malfunction) NEUTRAL RELEASE LEVER POWER TRIM/TILT SWITCH FAST IDLE LEVER FAST IDLE BUTTON IGNITION SWITCH EMERGENCY STOP SWITCH BUZZER (inside) BUZZER INDICATORS (Oil pressure,
PAGE 18
11/03/17 10:34:25 31ZY2630_017 CONTROLS AND FEATURES (SINGLE TOP-MOUNT REMOTE CONTROL) (DUAL TOP-MOUNT REMOTE CONTROL) GEARSHIFT/THROTTLE CONTROL LEVER GEARSHIFT/THROTTLE CONTROL LEVERS POWER TRIM/TILT SWITCH (RIGHT) POWER TRIM/TILT SWITCH POWER TRIM/TILT SWITCH (LEFT) FAST IDLE BUTTON FAST IDLE BUTTON CONTROL PANEL (for TOP-MOUNT SINGLE type) BUZZER (for TOP-MOUNT DUAL type) INDICATORS (Oil pressure, Overheat, Alternator, Malfunction) IGNITION SWITCH EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWI
PAGE 19
11/03/17 10:34:35 31ZY2630_018 CONTROLS AND FEATURES Tachometer (optional equipment) Digital Speedometer (optional equipment) Trim Meter (optional equipment) Digital Tachometer (optional equipment) 17
PAGE 20
11/03/17 10:34:43 31ZY2630_019 CONTROLS AND FEATURES CONTROLS Turning the ignition switch key to the START position starts the engine. The key automatically returns to the ON position when released from the START position. Side-Mount Type Ignition Switch OFF ON START IGNITION SWITCH The ignition switch controls the ignition system and the starter motor. 18 The engine will not start unless the gearshift/throttle control lever is in the N (neutral) position (p.
PAGE 21
11/03/17 10:34:53 31ZY2630_020 CONTROLS AND FEATURES Emergency Stop Switch Clip and Emergency Stop Switch EMERGENCY STOP SWITCH The emergency stop switch clip must be inserted in the emergency stop switch in order for the engine to start and run. The emergency stop switch lanyard must be attached securely to the operator or to the operator’s PFD (Personal Flotation Device).
PAGE 22
11/03/17 10:35:01 31ZY2630_021 CONTROLS AND FEATURES Moving the control lever 30° from N (neutral) selects the gear, and further movement increases engine speed. The control lever automatically locks itself in the N (neutral) position. To move the lever out of the N (neutral) position, you must squeeze the neutral release lever on the underside of the lever handle. A friction adjuster near the base of the control lever(s) adjusts the operating resistance of the control lever(s). Refer to p. 52 .
PAGE 23
11/03/17 10:35:12 31ZY2630_022 CONTROLS AND FEATURES Panel-Mount Type Fast Idle Lever N (neutral) FAST IDLE LEVER MAXIMUM FAST IDLE Ignition Switch ON LOWEST POSITION FAST IDLE LEVER Use the fast idle lever to accelerate engine warm-up after starting the engine. Do not use the fast idle lever when starting the engine. See page 43 for engine warm-up instructions. The fast idle lever allows you to increase the idle speed only when the control lever is in the N (neutral) position.
PAGE 24
11/03/17 10:35:21 31ZY2630_023 CONTROLS AND FEATURES Turning the ignition switch key to the START position starts the engine. The key automatically returns to the ON position when released from the START position. Emergency Stop Switch Clip and Emergency Stop Switch EMERGENCY STOP SWITCH The engine will not start unless the gearshift/throttle control lever is in the N (neutral) position (p. 44 ) and the emergency stop switch clip is in the emergency stop switch.
PAGE 25
11/03/17 10:35:31 31ZY2630_024 CONTROLS AND FEATURES Gearshif t/Throttle Control Lever GEARSHIFT/THROTTLE CONTROL LEVER N (NEUTRAL) 35° 35° F (FORWARD) R (REVERSE) SHIFT MINIMUM SHIFT MINIMUM THROTTLE OPENING THROTTLE OPENING NEUTRAL RELEASE LEVER MAXIMUM MAXIMUM The gearshift/throttle control lever controls engine speed and selects F (forward), N (neutral), or R (reverse) gears.
PAGE 26
11/03/17 10:35:41 31ZY2630_025 CONTROLS AND FEATURES Fast Idle Button N (neutral) F (forward) R (reverse) It is necessary to position the control lever in the N (neutral) position to push in the fast idle button. Return the control lever to N (neutral) position to cancel the fast idle operation. Pull up CONTROL LEVER NEUTRAL RELEASE LEVER Push FAST IDLE BUTTON Use the fast idle button to accelerate engine warm-up after starting the engine. Do not use the fast idle button when starting the engine.
PAGE 27
11/03/17 10:35:53 31ZY2630_026 CONTROLS AND FEATURES Top-Mount Type Ignition Switch ON START Emergency Stop Switch Clip and Emergency Stop Switch EMERGENCY STOP SWITCH OFF When used as described, the emergency stop switch clip and emergency stop switch lanyard system stops the engine if the operator falls away from the controls. IGNITION SWITCH The ignition switch controls the ignition system and the starter motor. Turning the ignition switch key to the START position starts the engine.
PAGE 28
11/03/17 10:36:03 31ZY2630_027 CONTROLS AND FEATURES Gearshif t/Throttle Control Lever N (NEUTRAL) 35° SINGLE TYPE 35° F (FORWARD) R (REVERSE) SHIFT GEARSHIFT/ THROTTLE CONTROL LEVER SHIFT THROTTLE OPENING MINIMUM MINIMUM THROTTLE OPENING MAXIMUM DUAL TYPE MAXIMUM GEARSHIFT/THROTTLE CONTROL LEVER GEARSHIFT/THROTTLE CONTROL LEVERS The gearshift/throttle control lever(s) controls engine speed and selects F (forward), N (neutral), or R (reverse) gears.
PAGE 29
11/03/17 10:36:13 31ZY2630_028 CONTROLS AND FEATURES Fast Idle Button F (forward) N (neutral) R (reverse) It is necessary to position the control lever in the N (neutral) position to push in the fast idle button. Return the control lever to N (neutral) position to cancel the fast idle operation. CONTROL LEVER FAST IDLE BUTTON Use the fast idle button to accelerate engine warm-up after starting the engine. Do not use the fast idle button when starting the engine.
PAGE 30
11/03/17 10:36:24 31ZY2630_029 CONTROLS AND FEATURES Common Controls The power trim/tilt switch is located on the control lever. It is a rocker switch with UP and DN (down) positions for changing the angle of the outboard motor.
PAGE 31
11/03/17 10:36:35 31ZY2630_030 CONTROLS AND FEATURES Power Tilt Switch POWER TILT SWITCH Manual Relief Valve Tilt Lock Lever TILT LOCK LEVER MANUAL RELIEF VALVE FREE LOCK POWER (To f ix) The power tilt switch is located on the engine pan. It is a rocker switch with UP and DN (down) positions for changing the angle of the outboard motor. The power tilt switch will operate without turning the ignition switch ON.
PAGE 32
11/03/17 10:36:46 31ZY2630_031 CONTROLS AND FEATURES Engine Cover Latch Trim Tab INSTRUMENTS TIGHTENING BOLT ENGINE COVER LATCH Trim Meter (optional equipment) UNLOCK TRIM TAB TRIM METER The engine cover latch fastens the engine cover to the outboard motor. The trim tab compensates for ‘‘torque steer,’’ which is a reaction of the outboard motor to propeller rotation. The trim meter indicates the relative trim angle of the outboard motor.
PAGE 33
11/03/17 10:37:08 31ZY2630_032 CONTROLS AND FEATURES Tachometer (optional equipment) Digital Tachometer (optional equipment) Digital Speedometer (optional equipment) Digital Tachometer includes the following functions. Tachometer Hour Meter Trim Meter Oil Pressure Indicator Overheat Indicator ACG Indicator Malfunction Indicator Refer to the Operation Guide included with the Digital Tachometer for operation information. Digital Speedometer includes the following functions.
PAGE 34
11/03/17 10:37:15 31ZY2630_033 CONTROLS AND FEATURES NMEA Interface Coupler NMEA2000 based information on engine speed, fuel consumption, and various warnings can be read by connecting to the outboard motor with the interface cable (optional equipment). Contact your dealer for more information.
PAGE 35
11/03/17 10:37:30 31ZY2630_034 CONTROLS AND FEATURES INDICATORS The indicator lights come on and the buzzer sounds when you turn the ignition switch ON, allowing you to see that they are working. If an indicator does not light during this test, it cannot alert you if that system develops a problem. Have your Honda Marine dealer check for burned-out bulbs or other problems. Under normal conditions, the following occur when the ignition switch is turned ON: 1.
PAGE 36
11/03/17 10:37:42 31ZY2630_035 CONTROLS AND FEATURES Oil Pressure Indicator (side-mount type) OIL PRESSURE INDICATOR (GREEN) BUZZER (panel-mount/top-mount types) OIL PRESSURE INDICATOR (GREEN) BUZZER 34 When the oil pressure indicator is lit, oil pressure is OK. Overheat Indicator (side-mount type) If oil pressure becomes low, the indicator will go off, and the engine protection system will limit engine speed. Refer to TAKING CARE OF UNEXPECTED PROBLEMS, on p. 98 .
PAGE 37
11/03/17 10:37:51 31ZY2630_036 CONTROLS AND FEATURES When the alert triggers, the overheat indicator comes on and the buzzer sounds a steady tone as the engine speed is reduced to 1,800 rpm. If the condition persists for another 20 seconds, the engine shuts off. Refer to TAKING CARE OF UNEXPECTED PROBLEMS, on p. 99 . All models are equipped with a buzzer that sounds continuously when the red light comes on. Engine overheating may be the result of clogged water intakes.
PAGE 38
11/03/17 10:38:04 31ZY2630_037 CONTROLS AND FEATURES Rev Limiter Anodes The engine is equipped with a rev limiter to prevent the possibility of mechanical damage from excessive engine speed. ANODE (each side) The rev limiter may be activated during operation, limiting engine speed, if the outboard motor is trimmed or tilted up excessively, or when propeller ventilation occurs during a sharp turn. If the rev limiter is activated, check the trim angle of the outboard motor.
PAGE 39
11/03/17 10:38:15 31ZY2630_038 BEFORE OPERATION ARE YOU READY TO GET UNDERWAY? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Safety Always wear a PFD (Personal Flotation Device) while on the boat. Attach the emergency stop switch lanyard securely to the operator or to the operator’s PFD. Knowledge Read and understand this manual. Know what the controls do and how to operate them.
PAGE 40
11/03/17 10:38:30 31ZY2630_039 BEFORE OPERATION Safety Inspection Look around the outboard motor for signs of oil or gasoline leaks. Check that the fuel hose is undamaged and properly connected. Wipe up any spills before starting the engine. Check the stern bracket to be sure the outboard motor is securely installed. Check that all controls are operating properly. Replace any damaged parts. Check that all fasteners are in place and securely tightened. Check the emergency stop switch for proper operation.
PAGE 41
11/03/17 10:38:43 31ZY2630_040 OPERATION SAFE OPERATING PRECAUTIONS BREAK-IN PROCEDURE Break-in period: 10 hours To safely realize the full potential of this outboard motor, you need a complete understanding of its operation and a certain amount of practice with its controls. Before operating the outboard motor for the first time, please review the IMPORTANT SAFETY INFORMATION on page 7 and the chapter titled BEFORE OPERATION.
PAGE 42
11/03/17 10:38:54 31ZY2630_041 OPERATION FUEL PRIMING UP OUTLET END (outboard motor side) PRIMING BULB INLET END (tank side) Hold the priming bulb up in the direction of the arrow; then squeeze the priming bulb several times until it feels firm, indicating that fuel has reached the engine. Check to be sure there are no fuel leaks before starting the engine. Do not touch the priming bulb with the engine running or when tilting up the outboard motor. The vapor separator could overflow.
PAGE 43
11/03/17 10:39:04 31ZY2630_042 OPERATION STARTING THE ENGINE Flotation Device). Control Side-Mount Type..................... P. 41 Panel-Mount Type ................... P. 44 Top-Mount Type ..................... P. 46 The engine will not start or run unless the emergency stop switch clip is in the emergency stop switch.
PAGE 44
11/03/17 10:39:15 31ZY2630_043 OPERATION ON OFF START LOWEST POSITION FAST IDLE LEVER 3. Leave the fast idle lever in the OFF (fully lowered) position. The fast idle lever cannot be raised unless the control lever is in the N (neutral) position. The control lever cannot be moved away from the N (neutral) position unless the fast idle lever is lowered. 42 If the engine fails to start within 5 seconds, release the key and wait at least 10 seconds before operating the starter again.
PAGE 45
11/03/17 10:39:25 31ZY2630_044 OPERATION MAXIMUM FAST IDLE FAST IDLE RANGE 6. Before getting underway, allow the engine to warm-up sufficiently to ensure good performance. Above 41°F (5°C), warm-up the engine for 2 or 3 minutes. Below 41°F (5°C), warm-up the engine for at least 10 minutes at 2,000 rpm. Raise the fast idle lever to achieve approximately 2,000 rpm.
PAGE 46
11/03/17 10:39:34 31ZY2630_045 OPERATION Panel-Mount Type The engine will not start or run unless the emergency stop switch clip is in the emergency stop switch. EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH LANYARD 1. Put the emergency stop switch clip in the emergency stop switch, and attach the emergency stop switch lanyard securely to the operator or to the operator’s PFD (Personal Flotation Device).
PAGE 47
11/03/17 10:39:46 31ZY2630_046 OPERATION START ON If the engine fails to start within 5 seconds, release the key and wait at least 10 seconds before operating the starter again. N (neutral) OFF IGNITION SWITCH KEY 3. Turn the ignition switch key to the ON position; the buzzer will sound twice. 4. Turn the ignition switch key to the START position and hold it there until the engine starts. When the engine starts, release the key, allowing it to return to the ON position.
PAGE 48
11/03/17 10:39:55 31ZY2630_047 OPERATION If the engine is not properly warmed up bef ore raising the engine speed, the buzzer and overheat indicator may activate and the engine speed will be automatically reduced. The cooling system may f reeze in areas where the temperature reaches 32°F (0°C) or below. Cruising at high speed without warming the engine up may cause engine damage. 46 During the warm-up period, check the oil pressure indicator (p. 34 ), overheat indicator (p.
PAGE 49
11/03/17 10:40:04 31ZY2630_048 OPERATION The engine will not start or run unless the emergency stop switch clip is in the emergency stop switch. The emergency stop switch clip and emergency stop switch lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat. Always attach the emergency stop switch lanyard securely to the operator or to the operator’s PFD before starting the engine. START N (neutral) ON OFF CONTROL LEVER 2.
PAGE 50
11/03/17 10:40:13 31ZY2630_049 OPERATION N (neutral) If the engine fails to start within 5 seconds, release the key and wait at least 10 seconds before operating the starter again. Using the electric starter f or more than 5 seconds at a time will overheat the starter motor and can damage it. Turning the ignition switch key to the START position while the engine is running can damage the starter motor and f lywheel. CONTROL LEVER FAST IDLE BUTTON 5.
PAGE 51
11/03/17 10:40:25 31ZY2630_050 OPERATION During the warm-up period, check the oil pressure indicator (p. 34 ), overheat indicator (p. 34 ), and cooling system indicator (p. 35 ). STOPPING THE ENGINE Emergency Engine Stopping Side-Mount Type If the indicators show any abnormal condition, immediately stop the engine and determine the cause of the problem. Refer to TAKING CARE OF UNEXPECTED PROBLEMS on p. 89 . EMERGENCY STOP SWITCH 6.
PAGE 52
11/03/17 10:40:36 31ZY2630_051 OPERATION Normal Engine Stopping Top-Mount Type Side-Mount Type N (neutral) Side-Mount Type N (neutral) CONTROL LEVER OFF CONTROL LEVER IGNITION SWITCH KEY Panel-Mount Type N (neutral) 1. Move the control lever(s) to the N (neutral) position. After cruising at full throttle, cool down the engine by idling for a few minutes before stopping the engine.
PAGE 53
11/03/18 15:19:11 31ZY2630_052 OPERATION 2. Turn the ignition switch key to the OFF position to stop the engine. In the event that the engine does not stop when the ignition switch key is turned to the OFF position, pull the emergency stop switch clip out of the emergency stop switch by pulling the emergency stop switch lanyard (p. 49 ). GEARSHIFT AND THROTTLE OPERATION Panel-Mount Type Side-Mount Type F (forward) N (neutral) R (reverse) CONTROL LEVER 3.
PAGE 54
11/03/17 10:40:59 31ZY2630_053 OPERATION To shift gears, move the control lever to select the F (forward), N (neutral), or R (reverse) gear. Side-Mount Type The control lever cannot be moved from the N (neutral) position unless the neutral release lever is squeezed (side-mount/panel-mount types). Moving the control lever beyond the gear selection range increases engine speed.
PAGE 55
11/03/17 10:41:11 31ZY2630_054 OPERATION STEERING CRUISING Trim Steer the boat in the same manner as an automobile. Engine Speed Use the power trim/tilt switch to trim the outboard motor for the best performance and stability. For best fuel economy, limit the throttle opening to 80%. Use the throttle friction control (p. 52 ) to help you hold a steady speed. For rough water conditions or large waves, slow down to prevent the propeller from rising out of the water.
PAGE 56
11/03/17 10:41:20 31ZY2630_055 OPERATION Under normal conditions, the boat will perform best when the antiventilation plate is level with the water surface. Side-Mount Type Top-Mount Type (single type) POWER TRIM/TILT SWITCH POWER TRIM/TILT SWITCH When cruising into a high wind, trim the outboard motor down slightly to level the boat and improve stability. With a tail wind, trim the outboard motor up slightly.
PAGE 57
11/03/17 10:41:33 31ZY2630_056 OPERATION OUTBOARD MOTOR TRIMMED TOO LOW OUTBOARD MOTOR TRIMMED TOO HIGH OUTBOARD MOTOR TRIMMED CORRECTLY If steering effort is not equal in both directions, adjust the trim tab to compensate for ‘‘torque steer,’’ which is the reaction of the outboard motor to propeller rotation. TRIM TAB BOLT SHALLOW WATER OPERATION When operating in shallow water, use the power trim/tilt switch (p.
PAGE 58
11/03/17 10:41:42 31ZY2630_057 OPERATION MOORING, BEACHING, LAUNCHING TRIM RODS POWER TILT SWITCH Before tilting up, leave the outboard motor in the running position for one minute after stopping the engine to drain the water from inside the engine. Stop the engine and disconnect the fuel hose from the outboard motor before tilting the outboard motor.
PAGE 59
11/03/17 10:41:49 31ZY2630_058 OPERATION Do not attempt to use the power tilt switch to tilt the outboard motor down while the tilt lock lever is in the LOCK position. Damage to the power tilt system may occur. MANUAL RELIEF VALVE MANUAL (To release) For manual tilting, use a screwdriver to turn the valve counterclockwise 1 or 2 turns. Close the valve firmly after positioning the engine. Be sure the valve is closed before operating the outboard motor.
PAGE 60
11/03/17 10:41:57 31ZY2630_059 SERVICING YOUR OUTBOARD MOTOR THE IMPORTANCE OF MAINTENANCE Proper maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Improperly maintaining this outboard motor or failure to correct a problem before operation can cause a malfunction in which you could be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this Owner’s Manual.
PAGE 61
11/03/17 10:42:08 31ZY2630_060 SERVICING YOUR OUTBOARD MOTOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in the Owner’s Manual.
PAGE 62
11/09/14 13:29:24 31ZY2630_061 SERVICING YOUR OUTBOARD MOTOR TOOL KIT and OWNER’S MANUAL 14 × 17 mm WRENCH SPARK PLUG WRENCH 10 × 12 mm WRENCH 19 mm EYE WRENCH 8 mm WRENCH SPARE EMERGENCY STOP SWITCH CLIP (applicable types) TOOL BAG 16 × 17 mm BOX WRENCH PLIERS OWNER’S MANUAL OIL CHECK SCREWDRIVER FLAT/PHILLIPS SCREWDRIVER FUSE PULLER SCREWDRIVER HANDLE 6 mm HEX. WRENCH The tool kit can be used for simple maintenance procedures and emergency repairs.
PAGE 63
11/03/17 10:42:32 31ZY2630_062 SERVICING YOUR OUTBOARD MOTOR MAINTENANCE SCHEDULE Follow the MAINTENANCE SCHEDULE table and service your outboard motor accordingly. Please note, a claim for warranty coverage will not be denied simply because the maintenance schedule for your outboard motor was not followed. However, any part(s) that fails specifically due to lack of maintenance, or improperly performed maintenance, would not be covered under the Distributor’s Limited Warranty .
PAGE 64
11/03/17 10:42:48 31ZY2630_063 SERVICING YOUR OUTBOARD MOTOR REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval, whichever comes first.
PAGE 65
11/03/17 10:42:57 31ZY2630_064 SERVICING YOUR OUTBOARD MOTOR TRIM TAB ADJUSTMENT The trim tab compensates for ‘‘torque steer,’’ which is a reaction of the outboard motor to propeller rotation. TRIM TAB BOLT TRIM TAB BOLT LEFT RIGHT TRIM TAB TRIM TAB If uncompensated, torque steer would make the outboard motor tend to turn to one side. When the trim tab is correctly adjusted, steering effort is equal in either direction.
PAGE 66
11/03/17 10:43:08 31ZY2630_065 SERVICING YOUR OUTBOARD MOTOR MANUAL RELIEF VALVE MANUAL RELIEF VALVE ENGINE COVER REMOVAL AND INSTALLATION ENGINE COVER LATCH POWER (To f ix) The outboard motor can be tilted manually after opening the manual relief valve. This feature enables the outboard motor to be tilted up or down when no battery is connected. The cover should be tight at the midcase point. If the cover is loose or difficult to secure, an adjustment may be necessary.
PAGE 67
11/03/17 10:43:25 31ZY2630_066 SERVICING YOUR OUTBOARD MOTOR Engine Oil Level Check OIL FILLER CAP Engine Oil Change Check the engine oil level with the engine stopped and the outboard motor in the vertical position. An engine oil evacuation/filling device may be used to remove/add the engine oil. 1. Unlock and remove the engine cover (p. 64 ). Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 2. Remove the dipstick and wipe it clean. 1.
PAGE 68
11/03/17 10:43:40 31ZY2630_067 SERVICING YOUR OUTBOARD MOTOR 9. Install and lock the engine cover. SEALING WASHER Improper disposal of engine oil can be harmf ul to the environment. If you change your own oil, please dispose of the used oil properly. Put it in a sealed container, and take it to a recycling center. Do not throw it in the trash, pour it on the ground or down a drain. OIL DRAIN GUIDE DRAIN BOLT COVER DRAIN BOLT 3. Set the drain bolt cover under the guide. 4.
PAGE 69
11/03/17 10:43:51 31ZY2630_068 SERVICING YOUR OUTBOARD MOTOR USE A SUITABLE TOOL OIL FILTER 4. Clean the oil filter mounting base, and coat the rubber seal of the new oil filter with clean engine oil. Use only a Honda Genuine oil f ilter or a f ilter of equivalent quality specif ied f or your model. Using the wrong f ilter, or a nonHonda f ilter which is not of equivalent quality, may cause engine damage. OIL DRAIN GUIDE 5.
PAGE 70
11/09/14 13:30:51 31ZY2630_069 SERVICING YOUR OUTBOARD MOTOR Engine Oil Recommendations Oil is a major factor affecting performance and service life. Use 4-stroke detergent oil. AMBIENT TEMPERATURE Honda 10W-30 FC-W outboard motor oil is recommended for general use. FC-W is a registered trademark of the National Marine Manufacturers Association. 68 If Honda 10W-30 FC-W oil is not available, Honda recommends that you use API service category SG, SH or SJ oil.
PAGE 71
11/09/14 13:30:58 31ZY2630_070 SERVICING YOUR OUTBOARD MOTOR Lubrication Points Apply Honda Marine waterproof grease to the parts shown below: Lubrication interval: After the first 20 hours or 1 month, then every 100 hours or 6 months (refer to the maintenance schedule on page 62 ). Apply anticorrosion oil to pivot surf aces where grease cannot penetrate.
PAGE 72
11/05/16 10:41:21 31ZY2630_071 SERVICING YOUR OUTBOARD MOTOR Spark Plug Service RECOMMENDED SPARK PLUGS: IZFR6F11 (NGK) VKJ20RZ-M11 (DENSO) Incorrect spark plugs can cause engine damage. This outboard motor uses spark plugs that have an iridium coated center electrode. Be sure to observe the following when servicing the spark plugs. Do not clean the spark plugs. If an electrode is contaminated with accumulated objects or dirt, replace the spark plug with a new one.
PAGE 73
11/05/16 10:41:29 31ZY2630_072 SERVICING YOUR OUTBOARD MOTOR SPARK PLUG WRENCH WIRE CONNECTOR IGNITION COIL 0.039−0.051 in (1.0−1.3 mm) SEALING WASHER BOLT 4. Disconnect the wire connector from the ignition coil by pushing on the lock tab and pulling on the connector. Pull on the plastic connector, not the wires. 5. Use a 6 mm hex. wrench to remove the bolt holding the ignition coil. Remove the ignition coil by pulling it up slightly. 19 mm EYE WRENCH 6.
PAGE 74
11/05/16 10:41:37 31ZY2630_073 SERVICING YOUR OUTBOARD MOTOR 9. Install the spark plugs carefully, by hand, to avoid cross-threading. 10. After each spark plug seats, tighten with the spark plug wrench supplied in the tool kit to compress the sealing washer. If reinstalling used spark plugs, tighten 1/8−1/4 turn after the spark plugs seat. If installing new spark plugs, tighten 1/2 turn after the spark plugs seat. Loose spark plugs can overheat and damage the engine.
PAGE 75
11/03/17 10:44:47 31ZY2630_074 SERVICING YOUR OUTBOARD MOTOR REFUELING If you do not anticipate cycling through at least one complete tank of fuel within a 30 day period, we recommend adding Honda Marine Fuel Stabilizer each time you refuel. Check the fuel level and refill if necessary. Do not fill the fuel tank above the UPPER LIMIT. Refer to the boat manufacturer’s instructions. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
PAGE 76
11/03/17 10:44:55 31ZY2630_075 SERVICING YOUR OUTBOARD MOTOR FUEL RECOMMENDATIONS Use unleaded gasoline with a pump octane rating of 86 or higher. Your outboard motor is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
PAGE 77
11/03/17 10:45:06 31ZY2630_076 SERVICING YOUR OUTBOARD MOTOR Fuel Filter Inspection and Replacement The fuel filter (inside the strainer cup) is located below the engine oil filter. Water or sediment accumulation in the filter can cause loss of power or hard starting. To prevent engine malfunction, inspect the filter and replace when necessary. ENGINE COVER LATCH Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
PAGE 78
11/03/17 10:45:18 31ZY2630_077 SERVICING YOUR OUTBOARD MOTOR STRAINER ASSEMBLY STRAINER BODY 6. Thoroughly clean the strainer cup, and replace with a new fuel filter. 7. Reassemble the strainer body and the cup. STRAINER TIGHTENING TORQUE: 2.5 lbf·ft (3.4 N·m , 0.35 kgf·m) FUEL FILTER STRAINER CUP FUEL HOSES SUSPENSION STRAP 3. Remove the strainer assembly. If it is difficult to remove the strainer assembly by yourself, consult an authorized Honda Marine dealer.
PAGE 79
11/03/17 10:45:28 31ZY2630_078 SERVICING YOUR OUTBOARD MOTOR 10. Prime the engine using the priming bulb (refer to page 40 ). Check for fuel leaks. Repair any fuel leaks if necessary. Water Separator Inspection and Service Gasoline is highly flammable and explosive. If loss of power or hard starting are found to be caused by excessive water or sediment accumulation in the fuel filter, inspect the fuel tank. Clean the fuel tank and tank filter if necessary.
PAGE 80
11/03/17 10:45:43 31ZY2630_079 SERVICING YOUR OUTBOARD MOTOR WATER SEPARATOR SEPARATOR ASSEMBLY FUEL HOSES CUP O-RING ‘‘I’’ MARK SCREW(3) SUSPENSION STRAP 3. Remove the suspension strap from the water separator bracket; then remove the strap from the separator assembly. During removal of the separator assembly, take care not to damage the wire harness with the separator bracket. 4. Pinch the fuel hoses with commercially available hose clips to prevent fuel leakage.
PAGE 81
11/03/17 10:45:49 31ZY2630_080 SERVICING YOUR OUTBOARD MOTOR Anode Replacement ANODE (stern bracket) Painting or coating the anodes will def eat their purpose and will lead to rust and corrosion damage to the outboard motor. The anodes must be exposed to the water in order to protect the outboard motor. ANODE (each side) The anodes are located on each side of the gear case. They are made of a sacrificial material that helps to protect the outboard motor from corrosion.
PAGE 82
11/03/17 10:46:05 31ZY2630_081 SERVICING YOUR OUTBOARD MOTOR Propeller Replacement Installation Before replacing the propeller, remove the emergency stop switch clip from the emergency stop switch to prevent any possibility of the engine being started while you are working with the propeller. Some propeller brands require specific mounting hardware. Refer to your specific propeller manufacturer’s instructions for proper installation.
PAGE 83
11/03/17 10:46:13 31ZY2630_082 SERVICING YOUR OUTBOARD MOTOR Inspect After Operating Note that these wrenches are not included with the tool set that comes with the outboard motor. Contact your authorized Honda Marine dealer for additional tool information. 1. Stop the engine and remove the engine cover (p. 75 ). 2. Confirm the cooling water leakage from the engine.
PAGE 84
11/09/14 13:32:48 31ZY2630_083 CLEANING AND FLUSHING Cleaning and Flushing Cleaning After each use in salt water or dirty water, thoroughly clean and flush the outboard motor with fresh water. Wash the outside of the outboard motor with clean, fresh water, and flush the cooling system as follows. Touch up any damaged paint, and coat areas that may rust with corrosion inhibitor. Lubricate controls with a silicone spray lubricant.
PAGE 85
11/03/17 10:46:31 31ZY2630_084 CLEANING AND FLUSHING FLUSH PORT CONNECTOR GARDEN HOSE EXHAUST PORT 4. Screw the flush port connector onto the garden hose. 5. Turn on the fresh water supply and flush the outboard motor for at least 10 minutes. 6. After flushing, disconnect the garden hose and reconnect the flush port connector. 7. Tilt up the outboard motor and move the tilt lock lever to the LOCK position.
PAGE 86
11/03/17 10:46:40 31ZY2630_085 STORAGE Fuel Depending on the region where you operate your outboard, f uel f ormulations may deteriorate and oxidize rapidly. Fuel deterioration and oxidation can occur in as little as 15 days and may cause damage to the f uel system. Please check with your servicing dealer f or local storage recommendations. Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system.
PAGE 87
11/09/14 13:33:07 31ZY2630_086 STORAGE 2. Add Honda Marine fuel stabilizer following the instructions on the label. 3. After adding a fuel stabilizer, run the engine in water for 10 minutes to be sure that the treated gasoline has replaced the untreated gasoline in the vapor separator. Draining the Fuel System VAPOR SEPARATOR You can avoid fuel deterioration problems by draining the fuel tank and vapor separator. Drain the fuel into an approved fuel container. 4. Turn the engine OFF.
PAGE 88
11/09/14 13:33:21 31ZY2630_087 STORAGE 2. Set the end of the hose toward the outside of the engine undercase and below the level of the vapor separator drain screw. 3. Loosen the vapor separator drain screw by using a commercially available flat tip screwdriver. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. 86 4.
PAGE 89
11/03/17 10:47:16 31ZY2630_088 STORAGE HOISTING THE OUTBOARD MOTOR HOIST HOOKS ENGINE COVER LATCH STORAGE PRECAUTIONS Select a well-ventilated storage area. If possible, avoid storage areas with high humidity. If storing a container of gasoline, store it away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark producing electric motor, or where power tools are operated. 1. Unlock and remove the engine cover. 2.
PAGE 90
11/03/17 10:47:25 31ZY2630_089 STORAGE REMOVAL FROM STORAGE Check your outboard motor as described in the BEFORE OPERATION chapter of this manual. If the cylinders were coated with oil during storage preparation, the engine may smoke briefly at startup. This is normal. OUTBOARD MOTOR STAND If the outboard motor will be removed from the boat for storage, we recommend storing it vertically by mounting it on a commercially available stand.
PAGE 91
11/03/17 10:47:32 31ZY2630_090 TRANSPORTING WITH OUTBOARD MOTOR INSTALLED ON BOAT WITH OUTBOARD MOTOR REMOVED FROM BOAT When trailering a boat with the outboard motor attached, always disconnect the fuel line from the fuel tank. Secure the outboard motor in either the vertical or horizontal position shown on p. 88 . Use an outboard motor support bar to prevent the outboard motor from moving while trailering the boat. Refer to the manufacturer’s instructions for using an outboard motor support bar.
PAGE 92
11/09/14 13:33:50 31ZY2630_091 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Clip not inserted in emergency stop switch. Insert clip in emergency stop switch. Control lever not in neutral position. Shift to neutral. Fast idle lever raised (side-mount type). Leave fast idle lever OFF (p. 42 ).
PAGE 93
11/09/14 13:33:58 31ZY2630_092 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Out of fuel. Refuel (p. 73 ). Fuel hose not primed. Squeeze priming bulb (p. 40 ). Fuel filter or fuel tank filter clogged. Replace fuel filters (p. 75 ). Bad fuel; outboard motor stored without treating or draining gasoline, or refueled with bad gasoline. Drain fuel tank and vapor separator (p. 85− 86 ). Refill with fresh gasoline (p. 73 ).
PAGE 94
11/09/14 13:34:09 31ZY2630_093 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Battery connections loose or corroded. Clean and tighten battery connections. Battery discharged. Recharge battery. Fuse(s) blown. Replace fuse(s) (p. 95 ). Spark plugs faulty, fouled, or improperly gapped. Replace spark plugs (p. 70 ). Spark plugs wet with fuel (flooded engine). Dry and reinstall spark plugs. Start engine with the throttle open.
PAGE 95
11/09/14 13:34:16 31ZY2630_094 TAKING CARE OF UNEXPECTED PROBLEMS HARD STARTING OR STALLS AFTER STARTING Possible Cause Correction Fast idle lever raised (side-mount type). Leave fast idle lever OFF (p. 42 ). Fuel hose not primed. Squeeze priming bulb (p. 40 ). Fuel filter or fuel tank clogged. Replace fuel filters (p. 75 ). Bad fuel; outboard motor stored without treating or draining gasoline, or refueled with bad fuel. Drain fuel tank and vapor separator (p. 85 − 86 ).
PAGE 96
11/09/14 13:34:26 31ZY2630_095 TAKING CARE OF UNEXPECTED PROBLEMS HARD STARTING OR STALLS AFTER STARTING Possible Cause Correction Spark plugs faulty, fouled, or improperly gapped. Replace spark plug (p. 70 ). Fuel system malfunction, fuel pump failure, ignition malfunction, etc. Take outboard motor to an authorized Honda Marine dealer, or refer to the shop manual. ENGINE OVERHEATS Possible Cause Correction Water intake screens clogged. Clean water intake screens. Faulty thermostat or water pump.
PAGE 97
11/03/17 10:48:46 31ZY2630_096 TAKING CARE OF UNEXPECTED PROBLEMS FUSES Electric Starter Will Not Operate The 10A, 15A, and 30A main fuses protect the electric starter relay and related circuits. The 10A main fuse protects the ignition switch and related circuits. If this fuse blows, the engine will not start or run, and the power trim/tilt switch will not activate the trim/tilt mechanism. Fuse Replacement Disconnect the battery cable at the battery negative (−) terminal bef ore replacing the f use.
PAGE 98
11/03/17 10:48:55 31ZY2630_097 TAKING CARE OF UNEXPECTED PROBLEMS Fuse No. Amps.
PAGE 99
11/03/17 10:49:13 31ZY2630_098 TAKING CARE OF UNEXPECTED PROBLEMS 6. Reinstall the fuse cover and the engine cover. Replacement ACG Fuse FUSE CASE LID ‘‘150 A’’ MARK 1. Stop the engine. 7. Reconnect the battery. 2. Disconnect the battery. Never use a f use with a rating greater than specif ied. Serious damage to the electrical system could result. 3. Remove the engine cover. 4. Remove the fuse case lid. 5. Remove the old fuse by removing two 5 mm screws.
PAGE 100
11/03/17 10:49:24 31ZY2630_099 TAKING CARE OF UNEXPECTED PROBLEMS A spare fuse is located on the reverse side of the fuse case lid and tightened with two 3 mm screws. When the new fuse is set as a spare fuse on the reverse side of the fuse case lid, set the fuse so that you can see the ‘‘150 A’’ mark on it.
PAGE 101
11/03/17 10:49:38 31ZY2630_100 TAKING CARE OF UNEXPECTED PROBLEMS If the throttle is closed suddenly after full throttle operation, engine speed may drop below the specified idle rpm, and that could activate the engine protection system momentarily. OVERHEAT INDICATOR COMES ON AND ENGINE SPEED IS LIMITED Side-Mount Type With the engine oil at the recommended level, restart the engine.
PAGE 102
11/03/17 10:49:47 31ZY2630_101 TAKING CARE OF UNEXPECTED PROBLEMS If the engine is stopped after running at full throttle, and then restarted soon afterward, that could activate the engine protection system momentarily. COOLING SYSTEM INDICATOR If overheating activates the engine protection system, idle the engine in neutral, and check the cooling system indicator. If water is flowing from the cooling system indicator, continue idling for 30 seconds.
PAGE 103
11/03/17 10:49:59 31ZY2630_102 TAKING CARE OF UNEXPECTED PROBLEMS WATER SEPARATOR INDICATOR SUBMERGED OUTBOARD MOTOR Digital Speedometer A submerged outboard motor must be serviced immediately after it is recovered from the water in order to minimize corrosion. Normal Abnormal When the water separator indicator blinks: Check the water separator for water contamination.
PAGE 104
11/03/17 10:50:08 31ZY2630_103 TAKING CARE OF UNEXPECTED PROBLEMS 5. Put a teaspoon of engine oil into each spark plug hole to lubricate the inside of the cylinders. Reinstall the spark plugs. If the engine was running when it submerged, there may be mechanical damage, such as bent connecting rods. If the engine binds when cranked, do not attempt to run the engine until it has been repaired. 102 6.
PAGE 105
11/09/14 13:35:52 31ZY2630_104 TECHNICAL INFORMATION Serial Number Locations Record the product identification number, the engine serial number, and the date of purchase in the space provided on this page. You will need these numbers when ordering parts, and when making technical or warranty inquiries (p. 113 ). PRODUCT IDENTIFICATION NUMBER STERN BRACKET ENGINE SERIAL NUMBER The product identification number is stamped on a plate attached on the right stern bracket.
PAGE 106
11/09/14 13:35:59 31ZY2630_105 TECHNICAL INFORMATION Battery For complete information, refer to the battery manufacturer’s instructions. Minimum Requirements 12V−92Ah/5HR (110Ah/20HR) (CCA800) Be caref ul to avoid connecting the battery in reverse polarity, as this will damage the battery-charging system in the outboard motor. Do not disconnect the battery cables while the engine is running. Disconnecting the cables while the engine is running will damage the outboard motor’s electrical system.
PAGE 107
11/09/14 13:36:07 31ZY2630_106 TECHNICAL INFORMATION Emission Control System Information Ignition Timing Control System Source of Emissions The system constantly adjusts the ignition timing, reducing the amount of HC, CO, and NOx produced. The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight.
PAGE 108
11/09/14 13:36:18 31ZY2630_107 TECHNICAL INFORMATION Tampering and Altering Problems That May Af f ect Emissions Tampering is a violation of Federal and Calif ornia law. If you are aware of any of the following symptoms, have your engine inspected and repaired by your servicing dealer. Tampering with or altering the emission control system may increase emissions beyond the legal limit. Among those acts that constitute tampering are: Hard starting or stalling after starting. Rough idle.
PAGE 109
11/09/14 13:36:21 31ZY2630_108 TECHNICAL INFORMATION Maintenance Follow the maintenance schedule on p. 61 − 62 . Remember that this schedule is based on the assumption that your machine will be used for its designed purpose. Sustained highload operation, or use in unusual conditions, will require more frequent service.
PAGE 110
11/09/14 13:36:31 31ZY2630_109 TECHNICAL INFORMATION Star Label US, Puerto Rico, and US Virgin Islands The Star Label means Cleaner Marine Engine This engine has been certified as a: A Star label was applied to this outboard motor in accordance with the requirements of the California Air Resources Board. The Symbol for Cleaner Marine Engines: Cleaner Air and Water - for healthier lifestyle and environment.
PAGE 111
11/09/14 13:36:41 31ZY2630_110 TECHNICAL INFORMATION One Star Low Emission The one-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two-stroke engines. These engines are equivalent to the U.S. EPA’s 2006 standards for marine engines.
PAGE 112
11/09/19 14:35:35 31ZY2630_111 TECHNICAL INFORMATION Specifications MODEL Description code Type Overall length Overall width Overall height Transom height (when transom angle is 12°) Dry weight ＊ Rated power Full throttle range Engine type Displacement Spark plug gap Starter system Ignition system Lubrication system BF200A BAEJ BAFJ X XC 36.2 in (920 mm) 24.6 in (625 mm) 65.7 in 70.9 in (1,670 mm) (1,800 mm) 20.0 in 25.
PAGE 113
11/09/19 14:36:15 31ZY2630_112 TECHNICAL INFORMATION Specifications MODEL Description code Type Overall length Overall width Overall height Transom height (when transom angle is 12°) Dry weight ＊ Rated power Full throttle range Engine type Displacement Spark plug gap Starter system Ignition system Lubrication system BAGJ L BF225A BAGJ BAHJ BAGJ BAHJ X XC XX XXC 36.2 in (920 mm) 24.6 in (625 mm) 70.9 in 75.8 in (1,800 mm) (1,925 mm) 65.7 in (1,670 mm) 20.0 in 25.0 in 30.
PAGE 114
11/09/14 13:37:58 31ZY2630_113 TECHNICAL INFORMATION BF200A/BF225A Tune up Spark plug gap (do not adjust) Idle speed Valve clearance (cold) Other specifications 112 0.039−0.051 in (1.0−1.3 mm) See page 71 650 ± 50 rpm See shop manual Intake: 0.22 ± 0.02 mm See shop manual Exhaust: 0.30 ± 0.
PAGE 115
11/09/14 13:38:10 31ZY2630_114 CONSUMER INFORMATION Honda Publications Accessory Catalog (United States, Puerto Rico, and U.S. Virgin Islands) Your authorized Honda Marine dealer offers a wide selection of accessories (optional equipment, oils, and lubricants) to enhance your boating experience. Visit www.honda-marine.com and click on PARTS & ACCESSORIES to see the entire catalog of accessories. These publications will give you additional information for maintaining and repairing your outboard motor.
PAGE 116
11/09/14 13:38:20 31ZY2630_115 CONSUMER INFORMATION Please include the following information in your communication: Your name, address and telephone number (complete with area code) Model and complete serial number Warranty Coverage Your new Honda is covered by the following warranties: Distributor’s Limited Warranty Emission Control System Warranty Date of purchase Name and location of selling dealer Name and location of servicing dealer (if different) A detailed description of your concerns Please rea
PAGE 117
11/09/14 13:38:25 31ZY2630_116 CONSUMER INFORMATION Warranty Service Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as spark plug(s), water pump, etc.). handling of the situation, we suggest you discuss your problem with the appropriate member of the dealership’s management team.
PAGE 118
11/09/14 13:38:37 31ZY2630_117 CONSUMER INFORMATION Warranty Statements The American Honda Distributor’s Limited Warranty applies to outboards purchased in the United States, Puerto Rico, or the U.S. Virgin Islands. The Honda Canada Distributor’s Warranty applies to outboards purchased in Canada. The product warranty is only valid in the country where the product was purchased.
PAGE 119
11/09/14 13:38:43 31ZY2630_118 CONSUMER INFORMATION To Qualify for This Warranty: The Honda Outboard Motor must be purchased from American Honda or a dealer authorized by American Honda to sell Honda Outboard Motors in the United States, Puerto Rico, or the U.S. Virgin Islands. This limited warranty applies to the first retail purchaser and each subsequent owner during the applicable warranty time period.
PAGE 120
11/09/14 13:38:54 31ZY2630_119 CONSUMER INFORMATION Exclusions: This warranty does not extend to the following: Conditions caused by lack of routine maintenance or improper storage (as outlined in the Owner’s Manual) Conditions caused by the use of propeller (s) that do not allow the outboard motor to run in its recommended full throttle rpm range Operation inconsistent with the recommended operation/duty cycle (as outlined in the Owner’s Manual) Parts affected or damaged by an abuse, submersion and/or col
PAGE 121
11/09/14 13:39:02 31ZY2630_120 CONSUMER INFORMATION Accessories and Replacement Parts This warranty is limited to Honda Marine parts, accessories and apparel when distributed by American Honda Motor Co., Inc., 1919 Torrance Blvd., Torrance, California 90501-2746.
PAGE 122
11/09/14 13:39:08 31ZY2630_121 CONSUMER INFORMATION To Obtain Warranty Service: You must, at your expense, take the Honda Outboard Motor product accessory or replacement part or the outboard motor or boat on which the accessory or replacement part is installed, and proof of purchase to any Honda Marine authorized service facility or dealer in the United States, Puerto Rico, or the U.S. Virgin Islands, during normal business hours.
PAGE 123
11/09/14 13:39:16 31ZY2630_122 CONSUMER INFORMATION Emission Control System Warranty Your new Honda outboard engine complies with both the U.S. EPA and State of California emission regulations. American Honda provides the same emission warranty coverage for outboard engines sold in all 50 states. outboard engine at no cost to you including diagnosis, parts and labor. Your emission control system may include such parts as the carburetor or fuel injection system and catalytic converter.
PAGE 124
11/09/14 13:39:20 31ZY2630_123 CONSUMER INFORMATION OWNER’S WARRANTY RESPONSIBILITY: As the outboard engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. American Honda Motor Co., Inc. recommends that you retain all receipts covering maintenance on your outboard engine, but American Honda Motor Co., Inc. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
PAGE 125
11/09/14 13:39:26 31ZY2630_124 CONSUMER INFORMATION may be denied. If the part in question is not related to the reason that your engine requires repair, your claim will not be denied. TO OBTAIN WARRANTY SERVICE: You must take your Honda outboard engine, along with your sales registration card or other proof of original purchase date, at your expense, to any Honda Marine dealer who is authorized by American Honda Motor Co., Inc.
PAGE 126
11/09/14 13:39:35 31ZY2630_125 CONSUMER INFORMATION EMISSION CONTROL SYSTEM WARRANTY PARTS: SYSTEMS COVERED BY THIS WARRANTY: Fuel Metering PARTS DESCRIPTION Carburetor assembly, Throttle body, Fuel injector, Fuel pump, Fuel pressure regulator, Throttle position sensor, Intake air temperature sensor, Engine temperature sensor, Manifold absolute pressure sensor, Idle air control valve, Barometric pressure sensor, Fuel line solenoid valve, Intake manifold, Intake valves, and Oxygen sensor or Air fuel ratio
PAGE 127
11/09/14 13:39:44 31ZY2630_126 CONSUMER INFORMATION Canada WARRANTY PERIOD RETAILED ON OR AFTER APRIL 1, 2005: Distributor’s Warranty HONDA CANADA INC., for and on behalf of Honda Motor Co. Ltd., Tokyo, Japan, gives the following written warranty on each new marine product manufactured by Honda Motor Co. Ltd., Japan, distributed in Canada by Honda Canada Inc. and sold by authorized Honda Marine dealers. Whenever used herein, the word ‘‘Honda’’ refers to Honda Canada Inc. and/or Honda Motor Co. Ltd.
PAGE 128
11/09/14 13:39:55 31ZY2630_127 CONSUMER INFORMATION THIS WARRANTY DOES NOT COVER THE OWNER’S OBLIGATION a) Any repairs required as a result of collision, accident, striking any object, misuse or lack of required maintenance; b) Any repairs required as a result of any attachments, parts or devices installed by or repairs done by a party other than an authorized Honda dealer; c) Any outboard that has been operated out of water, (Run Dry) damaging the water pump and or engine components due to insufficient
PAGE 129
11/09/14 13:40:01 31ZY2630_128 CONSUMER INFORMATION REPLACEMENT PARTS AND ACCESSORY WARRANTY New genuine Honda replacement parts or accessories sold to a consumer or installed by an authorized Honda Marine dealer which are not covered by the DISTRIBUTORS WARRANTY are warranted for a period of one year from date of purchase, provided, however, that this Replacement Parts and Accessory Warranty does not apply to any replacement parts modified, used with, or installed on a marine product for which the replace
PAGE 130
11/03/17 10:55:20 31ZY2630_129 INDEX Alternator (ACG) Indicator ............................................ 33 Anodes ............................................................................ 36 Replacement ............................................................... 79 ARE YOU READY TO GET UNDERWAY?.............. 37 Battery .......................................................................... 104 Will Not Charge ......................................................... 95 BEFORE OPERATION.....
PAGE 131
11/03/17 10:55:28 31ZY2630_130 INDEX Fast Idle Button Panel-Mount Type...................................................... 24 Top-Mount Type ........................................................ 27 Fast Idle Lever ................................................................ 21 Fuel PRIMING ................................................................... 40 Priming Bulb .............................................................. 36 RECOMMENDATIONS ...........................................
PAGE 132
11/03/17 10:55:34 31ZY2630_131 INDEX Oil Pressure Indicator ..................................................... 34 OIL PRESSURE INDICATOR GOES OFF AND ENGINE SPEED IS LIMITED ................................. 98 OPERATION ................................................................. 39 OTHER FEATURES ..................................................... 35 OUTBOARD MOTOR SAFETY .................................... 7 Overheat Indicator ..........................................................
PAGE 133
11/09/14 13:40:21 31ZY2630_132 INDEX Tachometer (optional equipment) .................................. 31 TAKING CARE OF UNEXPECTED PROBLEMS..... 90 TECHNICAL INFORMATION .................................. 103 THE IMPORTANCE OF MAINTENANCE ................ 58 Tilt Lock Lever............................................................... 29 TOOL KIT and OWNER’S MANUAL......................... 60 TRANSPORTING .........................................................
PAGE 134
11/03/17 10:55:40 31ZY2630_133 MEMO 132
PAGE 135
BF200A·BF225A K2 31ZY2632 00X31-ZY2-6320 EM3 AH 英 N HC 300.2011.