, Owner s Manual GENERATOR EB3000c 31Z03712 00X31-Z03-7120 EB3000C AH O/M 31Z03712 EM4 K1 BK DIC F101 (PF) 2000.2008.04 Printed in Japan AH 英 N HC Hi C 2001-2007 Honda Motor Co., Ltd.
09/02/10 18:41:53 31Z03701_001 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciousness or death. Never run the generator in a closed, or even partly closed area where people may be present. The generator is a potential source of electrical shock if misused.
09/02/10 18:41:58 31Z03701_002 Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market. We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a symbol.
09/02/10 18:42:09 31Z03701_003 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
09/02/10 18:42:12 31Z03701_004 CONTENTS GENERATOR SAFETY ............................................................................... 5 Safety Label Locations ........................................................................ 5 Important Safety Information ............................................................. 6 COMPONENT IDENTIFICATION ............................................................... 8 CONTROLS .................................................................................
09/02/10 18:42:15 31Z03701_005 STORAGE ................................................................................................. 45 Storage Preparation ........................................................................... 45 Cleaning ............................................................................................ 45 Fuel .................................................................................................... 45 Engine Oil ...............................................
10/02/04 19:29:15 31Z03701_006 GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement.
09/02/10 18:42:36 31Z03701_007 IMPORTANT SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls and by observing safe operating procedures. Operator Responsibility Know how to stop the generator quickly in case of emergency.
09/02/10 18:42:44 31Z03701_008 Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.
09/02/10 18:42:49 31Z03701_009 COMPONENT IDENTIFICATION DC RECEPTACLE DC CIRCUIT PROTECTOR TEST BUTTON AC RECEPTACLES AC CIRCUIT PROTECTOR OIL ALERT INDICATOR LIGHT LED OUTPUT INDICATOR LIGHT GROUND TERMINAL ENGINE SWITCH RESET BUTTON AC CIRCUIT BREAKER CONTROL PANEL 8
09/02/10 18:42:58 31Z03701_010 FUEL VALVE LEVER CONTROL PANEL OIL FILLER CAP/DIPSTICK AIR CLEANER FUEL SEDIMENT CUP CYCLOCONVERTERTM UNIT STARTER GRIP ［NON-CALIFORNIA TYPE］ FUEL GAUGE ENGINE SERIAL NUMBER ［CALIFORNIA TYPE］ FUEL TANK CAP FUEL TANK CAP FUEL GAUGE MUFFLER MUFFLER CHOKE ROD CHOKE ROD SPARK PLUG CAP OIL DRAIN PLUG FRAME SERIAL NUMBER OIL DRAIN PLUG SPARK PLUG CAP CANISTER FRAME SERIAL NUMBER Record the engine and frame serial numbers and date of purchase for your future referenc
09/02/10 18:43:05 31Z03701_011 CONTROLS ENGINE SWITCH To start and stop the engine. Switch position: OFF: To stop the engine. ON: To start and run the engine. OFF ON ENGINE SWITCH STARTER GRIP To start the engine, pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown below. Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.
09/02/10 18:43:11 31Z03701_012 FUEL VALVE LEVER The fuel valve is located between the fuel tank and carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the fuel valve lever to the OFF position after stopping the engine. ON OFF FUEL VALVE LEVER CHOKE ROD The choke rod opens and closes the choke valve in the carburetor. Pulling the choke rod to the CLOSED position enriches the fuel mixture for starting a cold engine.
09/02/10 18:43:15 31Z03701_013 AC CIRCUIT BREAKER The AC circuit breaker will automatically switch OFF if there is a short circuit or an overload of the generator at the AC receptacle. If the AC circuit breaker is switched OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the AC circuit before switching the AC circuit breaker ON again. The AC circuit breaker may be used to switch the generator AC power ON or OFF.
09/02/10 18:43:20 31Z03701_014 AC CIRCUIT PROTECTOR The AC circuit protector will automatically shut off the AC output power if there is a short circuit or an overload of the generator at the 20A receptacle. The circuit protector button will pop out to show that the circuit protector has switched OFF. Wait a few minutes and push the button in to reset the circuit protector, and then restart the engine.
09/02/10 18:43:26 31Z03701_015 OUTPUT INDICATOR LIGHT The output indicator light (green) will remain ON during normal operating conditions. If there is a short circuit in a connected appliance or if the CycloConverterTM unit overheats, the output indicator light (green) blinks and current to the connected appliance(s) will shut off. When this happens, disconnect the appliance(s) and stop the engine to investigate the problem.
09/02/10 18:43:32 31Z03701_016 DC RECEPTACLE The DC receptacle may ONLY be used for charging 12 volt automotive type batteries. DC CIRCUIT PROTECTOR The DC circuit protector automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded, when there is a problem with the battery, or when the connections between the battery and the generator are improper.
09/02/10 18:43:38 31Z03701_017 GROUND TERMINAL The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.
09/02/10 18:43:42 31Z03701_018 GROUND FAULT CIRCUIT INTERRUPTER (GFCI) RECEPTACLE The 20-ampere, 120-volt duplex receptacle that has TEST and RESET buttons is protected by a Ground Fault Circuit Interrupter (GFCI) against the hazards of ground fault currents. An example of ground fault current is the current which would flow through a person who is using an appliance with faulty insulation and, at the same time, is in contact with an electrical ground such as a plumbing fixture, wet floor, or earth.
09/02/10 18:43:48 31Z03701_019 Test button: To test, depress the ‘‘TEST’’ button (see page 19). Reset button: To restore power, depress the ‘‘RESET’’ button (see page 20). LED : If there is not a fault current, the LED does not come on. If there is a fault current or during the GFCI test, the LED comes on. If the GFCI is faulty, the LED blinks. Contact an authorized Honda generator dealer. Perform this test monthly to ensure proper operation of the GFCI.
09/02/10 18:43:56 31Z03701_020 Inspection Perform the tests below to ensure proper operation of the GFCI. Record your test on the GFCI test card provided on the generator. Before each use: If the generator is stored outdoors, unprotected from the weather, test the GFCI receptacle before each use as described in the monthly inspection. Monthly: Under normal operating conditions, perform the GFCI test monthly. 1. Unplug all appliances from the generator. 2. Start the engine (see page 30 ). 3.
09/02/10 18:44:03 31Z03701_021 6. Press the RESET BUTTON −The RESET BUTTON should be flush with the base. −If the RESET BUTTON is not flush with the TEST BUTTON, contact an authorized Honda generator dealer. 7. When the RESET BUTTON extends during operation: −Unplug all appliances from the GFCI protected receptacle. −Press the RESET BUTTON: If the GFCI cannot be reset: The GFCI is faulty. Contact an authorized Honda generator dealer. If the GFCI resets properly: Check the appliance or the power cord.
09/02/10 18:44:10 31Z03701_022 GENERATOR USE CONNECTIONS TO A BUILDING’S ELECTRICAL SYSTEM Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. A transfer switch, which isolates generator power from utility power, is available through authorized Honda generator dealers.
09/02/10 18:44:17 31Z03701_023 AC APPLICATIONS Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is the appliance or the rated load capacity of the generator has been exceeded.
09/02/10 18:44:24 31Z03701_024 AC OPERATION 1. Start the engine (see page 30 ) and make sure the output indicator (green) comes on. 2. Switch ON the AC circuit breaker. 3. Plug in the appliance. Be sure that all appliances are in good working order before connecting them to the generator. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn off the engine switch immediately. Then disconnect the appliance and examine it for signs of malfunction.
09/02/10 18:44:32 31Z03701_025 DC OPERATION The DC receptacle should ONLY be used for charging 12-volt automotive type batteries. The DC charging output is not regulated. Connecting the battery charging cable: 1. Before connecting the battery charging cable (optional equipment) to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative (−) battery terminal. The battery gives off explosive gases; keep sparks, flames, and cigarettes away.
09/02/10 18:44:38 31Z03701_026 Do not start the vehicle while the battery charging cable is connected and the generator is running. The vehicle or the generator may be damaged. An overloaded DC circuit, excessive current drawn by the battery, or a wiring problem will trip the DC circuit protector (the yellow indicator inside the clear circuit protector button will pop out). If this happens, wait a few minutes before pushing in the circuit protector button to resume operation.
09/02/10 18:44:43 31Z03701_027 HIGH ALTITUDE OPERATION At high altitude, the standard carburetor air/fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions. High altitude performance can be improved by specific modifications to the carburetor.
09/02/10 18:44:50 31Z03701_028 PRE-OPERATION CHECK ENGINE OIL Check the oil level BEFORE EACH USE with the generator on a level surface and the engine stopped. Use 4-stroke motor oil that meets or exceeds the requirements for API service category SJ or later (or equivalent). Always check the API SERVICE label on the oil container to be sure it includes the letters SJ or later (or equivalent). AMBIENT TEMPERATURE SAE 10W-30 is recommended for general, all-temperature use.
09/02/10 18:45:00 31Z03701_029 REFUELING With the engine stopped, check the fuel level gauge. Refill the fuel tank if the fuel level is low. Refuel in a well-ventilated area with the engine stopped. If the engine has been running, allow it to cool first. Refuel carefully to avoid spilling fuel. Do not fill above the upper level mark. Never refuel the engine inside a building where gasoline fumes may reach flames or sparks.
09/02/10 18:45:09 31Z03701_030 CALIFORNIA TYPE FUEL TANK CAP UPPER LEVEL MARK (RED) TETHER EMPTY FULL FUEL LEVEL GAUGE After refueling, reinstall the fuel tank cap securely. FUEL RECOMMENDATIONS This engine is certified to operate on regular unleaded gasoline with a pump octane rating of 86 or higher. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
09/02/10 18:45:20 31Z03701_031 STARTING THE ENGINE STARTING THE ENGINE For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death. Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciousness or death.
09/02/10 18:45:27 31Z03701_032 STOPPING THE ENGINE Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter or housing. 7. If the choke rod was moved to the CLOSED position to start the engine, gradually push it to the OPEN position as the engine warms up. STOPPING THE ENGINE In an emergency: 1. To stop the engine in an emergency, turn the engine switch to the OFF position. In normal use: 1. Turn the AC circuit breaker to the OFF position. 2.
09/02/10 18:45:34 31Z03701_033 MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble free operation. It will also help reduce air pollution. Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
09/02/10 18:45:42 31Z03701_034 MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in the owner’s manual.
09/02/10 18:45:49 31Z03701_035 EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen are very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
09/02/10 18:45:55 31Z03701_036 Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your servicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring). Black exhaust smoke or high fuel consumption. Replacement Parts The emission control systems on your Honda engine were designed, built, and certified to conform with applicable emission regulations.
09/02/10 18:46:03 31Z03701_037 AIR INDEX (Models certified for sale in California) An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. The lower the Air Index, the less pollution.
09/02/10 18:46:15 31Z03701_038 MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) ITEM Perform at every indicated month or o per ati ng h our int erv al, whichever comes first.
09/02/10 18:46:24 31Z03701_039 ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. 1. Place a suitable container below the engine to catch the oil, then remove the oil drain plug and sealing washer, remove the oil filler cap, and drain the oil. SEALING WASHER OIL FILLER CAP CANISTER (California TYPE) OIL DRAIN PLUG 2. Reinstall the oil drain plug and a new sealing washer. Tighten the plug securely. UPPER LIMIT 3.
09/02/10 18:46:30 31Z03701_040 AIR CLEANER SERVICE A dirty air filter will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Using gasoline or flammable solvent to clean the air filter can cause a fire or explosion. Use only soapy water or non-flammable solvent.
09/02/10 18:46:35 31Z03701_041 c. Soak the foam air filter in clean engine oil and squeeze out the excess oil. The engine will smoke during initial startup if too much oil is left in the foam air filter. d. Reinstall the foam air filter to the air cleaner cover. 3. Paper air filter: If the paper air filter is dirty, replace it with a new one. Do not clean the paper air filter. PAPER AIR FILTER AIR CLEANER COVER 4. Reinstall the air cleaner cover.
09/02/10 18:46:45 31Z03701_042 SPARK PLUG SERVICE In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: BPR6ES (NGK) W20EPR-U (DENSO) An incorrect spark plug can cause engine damage. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Let it cool before servicing the spark plug. 1. Remove the spark plug cap. 2.
09/02/10 18:46:50 31Z03701_043 6. Check that the spark plug sealing washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. 7. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer. If reinstalling a used spark plug, tighten 1/8−1/4 turn after the spark plug seats to compress the washer. The spark plug must be securely tightened.
09/02/10 18:46:58 31Z03701_044 FUEL SEDIMENT CUP CLEANING The sediment cup prevents dirt or water that may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the engine switch to the OFF position. 2. Turn the fuel valve lever to the OFF position. 3. Unscrew the sediment cup. 4. Clean the sediment cup and filter in nonflammable or high flash point solvent. 5. Reinstall the filter, new O-ring, and sediment cup. 6.
09/02/10 18:47:06 31Z03701_045 SPARK ARRESTER MAINTENANCE If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding. The spark arrester must be serviced every 100 hours to maintain its efficiency. 1. Remove the 5 mm bolt, and remove the spark arrester from the muffler. SPARK ARRESTER 5 mm BOLT 2. Use a brush to remove carbon deposits from the spark arrester screen. 3. Inspect the screen for breaks or tears and replace it if necessary. 4.
09/02/10 18:47:14 31Z03701_046 STORAGE Storage Preparation Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again. Cleaning Wipe the generator with a moist cloth.
09/02/10 18:47:17 31Z03701_047 Service according to the table below: STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline stabilizer *. Fill with fresh gasoline and add gasoline 2 months to 1 year stabilizer *. Drain the carburetor float bowl (page 47). Drain the fuel sediment cup (page 43). Fill with fresh gasoline and add gasoline stabilizer *. Drain the carburetor float bowl (page 47).
09/02/11 14:29:06 31Z03701_048 Draining the Fuel Tank and Carburetor Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. 1. Drain the carburetor by loosening the drain bolt. Drain the gasoline into a suitable container. FUEL VALVE LEVER SEALING WASHER DRAIN BOLT 2.
09/02/10 18:47:32 31Z03701_049 Engine Oil 1. Change the engine oil (see page 38 ). 2. Remove the spark plug (see page 41 ). 3. Pour a teaspoon (5 − 10 cc) of clean engine oil into the cylinder. 4. Pull the starter grip several times to distribute the oil in the cylinder. 5. Reinstall the spark plug. 6. Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up on its compression stroke and both the intake and exhaust valves are closed.
09/02/10 18:47:41 31Z03701_050 Storage Precautions If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated.
09/02/10 18:47:46 31Z03701_051 TRANSPORTING TRANSPORTING If the generator has been used, allow it cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some material. When transporting the generator, turn the engine switch and the fuel valve lever OFF, and keep the generator level to reduce the possibility of fuel leakage. Take care not to drop or strike the generator when transporting.
09/02/10 18:47:54 31Z03701_052 TROUBLESHOOTING When the engine will not start: NO Is there fuel in the tank? Refill the fuel tank. (see page 28). YES Is there enough oil NO in the engine? Add the recommended oil (see page 27). YES Is the spark plug in NO R e p l a c e t h e good condition? spark plug (see page 41). Clean, readjust gap, and dry the spark plug. Replace it if necessary YES Is the fuel reaching NO the carburetor? Clean the fuel sediment cup (see page 43).
09/02/10 18:48:03 31Z03701_053 Appliance does not operate: Is the output indicator light ON? NO (Blink at intervals of 0.5 seconds) Disconnect the electrical appliance or equipment. Stop and restart the engine. YES (Light ON or blinks at intervals of 2.5 seconds) Is the output indicator light ON (see page 14)? YES (Light ON) NO Blinks (Blink at intervals of 0.5 seconds) Take the generator to an authorized Honda generator dealer. AC output is restored.
09/02/10 18:48:12 31Z03701_054 WIRING DIAGRAM 53
09/02/10 18:48:28 31Z03701_055 SPECIFICATIONS Dimensions EB3000c California type (AC type) Non-California type (AN type) EZGP 17.5 in (445 mm) 15.8 in (402 mm) 18.9 in (480 mm) 69.4 lbs (31.5 kg) 68.3 lbs (31.0 kg) Model Type Description code Length Width Height Dry mass [weight] Engine Model Engine type Displacement 〔Bore x Stroke〕 Compression ratio Engine speed Cooling system Ignition system Oil capacity Fuel tank capacity Spark plug GX200 4-stroke, overhead valve, single cylinder (25°-inclined) 12.
09/02/10 18:48:36 31Z03701_056 WARRANTY SERVICE INFORMATION DEALER LOCATOR INFORMATION To find an authorized Honda Servicing Dealer anywhere in the United States: Call (800) 426-7701 or visit our web site: www.hondapowerequipment.com/dealerlocator/ CUSTOMER SERVICE INFORMATION Servicing dealership personnel are trained professionals. They should be able to answer most questions you may have.
09/02/10 18:48:42 31Z03701_057 Honda PUBLICATIONS Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Available through your Honda dealer or through Helm Inc. at 1 888292-5395 or visit www.hondapowerequipment.com/own.htm Parts Catalog This manual provides complete, illustrated parts lists. Available through your Honda dealer.
09/02/10 18:48:45 31Z03701_058 INDEX COMPONENT IDENTIFICATION ............................................................... 8 CONTENTS ................................................................................................. 3 CONTROLS ............................................................................................... 10 AC Circuit Breaker .............................................................................. 12 AC Circuit Protector ............................................
09/02/10 18:48:48 31Z03701_059 SPECIFICATIONS ..................................................................................... 54 STARTING THE ENGINE ......................................................................... 30 STOPPING THE ENGINE ......................................................................... 31 STORAGE ................................................................................................. 45 Storage Precautions .....................................................
09/02/10 18:48:50 31Z03701_060 MEMO 59
09/02/10 18:48:52 31Z03701_061 MEMO 60
, Owner s Manual GENERATOR EB3000c 31Z03714 00X31-Z03-7140 EB3000C AH O/M 31Z03712 EM4 K1 BK DIC F101 (PF) 1000.2009.03 Printed in Japan AH 英 N HC Hi C 2001-2007 Honda Motor Co., Ltd.
