EG4000-6500CL Cover.ai 2/8/2011 10:23:01 AM Owner’s Manual GENERATOR EG4000CL • EG5000CL • EG6500CL C M Y CM MY CY CMY K 31Z30600 00X31-Z30-6000 Printed on Recycled Paper AHM.35.2011.02 PRINTED IN U.S.A. © 2011 Honda Motor Co., Ltd.
10/08/27 13:24:17 31Z30600_001 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciousness or death. Never run the generator in a closed, or even partly closed area where people may be present. Keep this owner’s manual handy so that you can refer to it at any time.
10/08/27 13:24:24 31Z30600_002 INTRODUCTION Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market. We want to help you get the best results from your new generator and to operate it safely. This manual contains all the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a symbol.
10/08/27 13:24:35 31Z30600_003 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
10/08/27 13:24:40 31Z30600_004 CONTENTS GENERATOR SAFETY .................................................................................6 IMPORTANT SAFETY INFORMATION ...................................................6 Operator Responsibility.......................................................................6 Carbon Monoxide Hazards..................................................................6 Electric Shock Hazards ........................................................................
10/08/27 13:24:44 31Z30600_005 CONTENTS OPERATION ...............................................................................................21 SAFE OPERATING PRECAUTIONS ......................................................21 STARTING THE ENGINE .......................................................................22 STOPPING THE ENGINE .......................................................................25 AC OPERATION...............................................................................
10/08/27 13:24:48 31Z30600_006 CONTENTS TRANSPORTING .......................................................................................53 TAKING CARE OF UNEXPECTED PROBLEMS ........................................54 ENGINE WILL NOT START....................................................................54 ENGINE LACKS POWER ........................................................................55 NO POWER AT THE AC RECEPTACLES ...............................................
10/08/27 13:24:56 31Z30600_007 GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all instructions in this manual and on the generator. The most common hazards are discussed below, along with the best way to protect yourself and others.
10/08/27 13:25:07 31Z30600_008 GENERATOR SAFETY Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.
/08/27 13:25:11 31Z30600_009 GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the generator has been in operation. Refuel only outdoors in a well-ventilated area with the engine off. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away. Always store gasoline in an approved container. Make sure that any spilled fuel has been wiped up before starting the engine.
10/08/27 13:25:26 31Z30600_010 GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda generator dealer for a replacement.
10/08/27 13:25:33 31Z30600_011 GENERATOR SAFETY 10
10/08/27 13:25:39 31Z30600_012 CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the illustrations on these pages to locate and identify the most frequently used controls.
10/08/27 13:25:45 31Z30600_013 CONTROLS & FEATURES FUEL GAUGE CHOKE LEVER FUEL VALVE LEVER OIL FILLER CAP/ DIPSTICK STARTER GRIP AIR CLEANER SEDIMENT CUP OIL DRAIN PLUG FUEL TANK CAP SPARK PLUG MUFFLER 12
10/08/27 13:25:54 31Z30600_014 CONTROLS & FEATURES CONTROLS Engine Switch The engine switch controls the ignition system. OFF OFF ON Stops the engine. ON Running position, and for starting. ENGINE SWITCH Starter Grip Pulling the starter grip operates the recoil starter to crank the engine. Do not allow the starter grip to snap back against the generator. Return it gently to prevent damage to the starter.
10/08/27 13:26:02 31Z30600_015 CONTROLS & FEATURES Fuel Valve Lever The fuel valve lever is located between the fuel tank and carburetor. ON The fuel valve lever must be in the ON position for the engine to run. OFF After stopping the engine, turn the fuel valve lever to the OFF position. FUEL VALVE LEVER Choke Lever CHOKE LEVER The choke is used to provide proper starting mixture when the engine is cold. It can be opened and closed by operating the choke lever manually.
10/08/27 13:26:13 31Z30600_016 CONTROLS & FEATURES Voltage Selector Switch The voltage selector switch switches generator output to produce ‘‘120V ONLY’’ or ‘‘120V/240V.’’ If a 240V appliance is connected to the 4-prong receptacle, the switch must be in the ‘‘120V/240V’’ position. If only a 120V appliance is being connected to any of the 120V 3-prong receptacles, select the ‘‘120V ONLY’’ position. Select the voltage before starting the engine.
10/08/27 13:26:20 31Z30600_017 CONTROLS & FEATURES AC Circuit Protectors The AC circuit protectors will automatically switch OFF if there is a short circuit or a significant overload of the generator at each receptacle. If an AC circuit protector switches OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON.
10/08/27 13:26:32 31Z30600_018 CONTROLS & FEATURES FEATURES Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the ON position). If the engine stops and will not restart, check the engine oil level (see page 38 ) before troubleshooting in other areas.
10/08/27 13:26:40 31Z30600_019 CONTROLS & FEATURES Fuel Gauge The fuel gauge is a mechanical device that measures the fuel level in the tank. The red indicator in the window will reference the level in relation to full or empty. To provide increased operating time, start with a full tank before beginning operation. Check the fuel level with the generator on a level surface. Always refuel with the engine OFF and cool.
10/08/27 13:26:50 31Z30600_020 BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the generator and its operation before you begin using it. Know how to quickly shut off the generator in case of an emergency.
10/08/27 13:26:56 31Z30600_021 BEFORE OPERATION To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine. Before beginning your pre-operation checks, be sure the generator is on a level surface and the engine switch is in the OFF position. Check the Engine Check the oil level (see page 38 ).
10/08/27 13:27:07 31Z30600_022 OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for the first time, review chapters GENERATOR SAFETY (see page 6 ) and BEFORE OPERATION (see page 19 ). For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death.
10/08/27 13:27:17 31Z30600_023 OPERATION STARTING THE ENGINE To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine. Operating this generator less than 3 feet (1 meter) from a building or other obstruction can cause overheating and damage the generator. For proper cooling, allow at least 3 feet (1 meter) of empty space above and around the generator.
10/08/27 13:27:26 31Z30600_024 OPERATION 3. To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever in the OPEN position. CHOKE LEVER CLOSED OPEN 4. Turn the engine switch to the ON position. ON ENGINE SWITCH 5. Pull the starter grip lightly until you feel resistance; then pull briskly in the direction of the arrow as shown. Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.
10/08/27 13:27:30 31Z30600_025 OPERATION 6. If the choke lever was moved to the CLOSED position to start the engine, gradually move it to the OPEN position as the engine warms up.
10/08/27 13:27:40 31Z30600_026 OPERATION STOPPING THE ENGINE To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. 1. Turn off or disconnect all appliances that are connected to the generator. 2. Move the AC circuit breaker to the OFF position. AC CIRCUIT BREAKER OFF 3. Turn the engine switch to the OFF position. OFF ENGINE SWITCH 4. Turn the fuel valve lever to the OFF position.
10/08/27 13:27:54 31Z30600_027 OPERATION AC OPERATION If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is in the appliance or the rated load capacity of the generator has been exceeded. Substantial overloading may damage the generator. Marginal overloading may shorten the service life of the generator. 1. Turn the voltage selector switch to either position.
10/08/27 13:28:06 31Z30600_028 OPERATION AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. A faulty appliance or power cord can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is the appliance or the rated load capacity of the generator has been exceeded.
10/08/27 13:28:16 31Z30600_029 OPERATION AC Receptacle Selection The control panel, shown below, has a voltage selector switch and four receptacles. Receptacle 4, the 240-volt receptacle, has two powered terminals, 4A and 4B. 120V 30A 120V 20A (in total) 120V 20A (in total) 4A & 4B 120V/240V 20A (EG4000CL) 120V/240V 30A (EG5000CL, EG6500CL) 4A 4B : Except EG4000CL Power Producing Circuits This generator is equipped with two power generating circuits.
10/08/27 13:28:27 31Z30600_030 OPERATION Voltage Selector Switch The power available to each receptacle depends on the position of the voltage selector switch. Switch Position Receptacle 120V ONLY 1 30A at 120V 30A at 120V 30A at 120V 2 20A at 120V 20A at 120V 20A at 120V 3 20A at 120V 20A at 120V 20A at 120V 4A 20A at 120V 30A at 120V 30A at 120V 4B None None None 120V/240V EG4000CL Available Power EG5000CL EG6500CL 1 15.0A at 120V 18.8A at 120V 22.9A at 120V 2 15.
10/08/27 13:28:36 31Z30600_031 OPERATION 120V/240V Position When the voltage selector switch is in the 120V/240V position, you must balance the load. Divide the load between the two sets of receptacles shown below. Balancing is necessary because each set of receptacles is powered by only one power producing circuit that can produce a maximum of amps( ). : 15.0 A (EG4000CL) 18.8 A (EG5000CL) 22.
10/08/27 13:28:44 31Z30600_032 OPERATION STANDBY POWER Connections to a Building’s Electrical System Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. Improper connections to a building’s electrical system can allow current from the generator to backfeed into the utility lines.
10/08/27 13:28:49 31Z30600_033 OPERATION Special Requirements There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction. In some areas, generators are required to be registered with local utility companies.
10/08/27 13:28:57 31Z30600_034 SERVICING YOUR GENERATOR THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble free operation. It will also help reduce air pollution. To help you properly care for your generator, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools.
10/08/27 13:29:07 31Z30600_035 SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in the owner’s manual.
10/08/27 13:29:25 31Z30600_036 SERVICING YOUR GENERATOR MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval, whichever comes first.
10/08/27 13:29:35 31Z30600_037 SERVICING YOUR GENERATOR REFUELING With the engine stopped, check the fuel gauge. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank.
10/08/27 13:29:47 31Z30600_038 SERVICING YOUR GENERATOR UPPER LEVEL MARK (RED) FUEL GAUGE FUEL TANK CAP FUEL STRAINER FULL EMPTY UPPER LEVEL MARK (RED) After refueling, reinstall the fuel tank cap securely. FUEL RECOMMENDATIONS This engine is certified to operate on regular unleaded gasoline with a pump octane rating of 86 or higher. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
10/08/27 13:29:58 31Z30600_039 SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK Check the oil level BEFORE EACH USE with the generator on a level surface and the engine stopped. 1. Remove the oil filler cap/dipstick and wipe it clean. 2. Insert and remove the dipstick without screwing it into the oil filler hole. Check the oil level shown on the dipstick. 3. If the oil level is low, fill to the outer edge of the oil filler hole with the recommended oil (see page 40 ). 4.
10/08/27 13:30:10 31Z30600_040 SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. 1. Place a suitable container below the engine to catch the used oil, and then remove the oil filler cap/dipstick, 12 15 mm drain plug, and sealing washer. 2. Allow the used oil to drain completely, and then reinstall the 12 15 mm drain plug and a new sealing washer. Tighten the plug securely. 3.
10/08/27 13:30:18 31Z30600_041 SERVICING YOUR GENERATOR ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. SAE 10W 30 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range. AMBIENT TEMPERATURE The SAE oil viscosity and service category are in the API label on the oil container.
10/08/27 13:30:26 31Z30600_042 SERVICING YOUR GENERATOR AIR CLEANER SERVICE 1. Unsnap the air cleaner cover clips and open the air cleaner cover. 2. Free the hooks from the setting pins on the air cleaner case and remove the air cleaner cover to the right side of the frame pipe, taking care not to damage the air cleaner cover. 3. Remove the air cleaner element from the air cleaner case. 4. Check the air cleaner element to be sure it is clean and in good condition.
10/08/27 13:30:34 31Z30600_043 SERVICING YOUR GENERATOR 5. Reinstall the air cleaner element in the air cleaner case. 6. Set the hooks of the air cleaner cover to the setting pins securely, and then push the air cleaner cover to lock the clips. Be sure that the cover is set securely. There must be no clearance between the air cleaner cover and air cleaner case. Operating the engine without an air filter or with a damaged air filter will allow dirt to enter the engine, causing rapid engine wear.
10/08/27 13:30:43 31Z30600_044 SERVICING YOUR GENERATOR AIR CLEANER ELEMENT CLEANING A dirty air cleaner element will restrict air flow to the carburetor, reducing engine performance. If you operate the generator in very dusty areas, clean the air cleaner element more frequently than specified in the Maintenance Schedule. 1. Wash the air cleaner element in a solution of household detergent and warm water and rinse thoroughly, or wash in nonflammable or high flashpoint solvent.
10/08/27 13:30:52 31Z30600_045 SERVICING YOUR GENERATOR SPARK PLUG SERVICE Recommended spark plugs: BPR5ES (NGK) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. An incorrect spark plug can cause engine damage. If the engine is hot, allow it to cool before servicing the spark plug. 1. Disconnect the spark plug cap, and remove any dirt from around the spark plug area. 2. Remove the spark plug with a spark plug wrench.
10/08/27 13:31:03 31Z30600_046 SERVICING YOUR GENERATOR 3. Visually inspect the spark plug. Replace it if the electrodes are worn or if the insulator is cracked, chipped, or fouled. 4. Measure the spark plug electrode gap with a wire-type feeler gauge. Correct the gap, if necessary, by carefully bending the side electrode. The gap should be: 0.028 0.031 in (0.7 0.8 mm) SIDE ELECTRODE 0.028 0.031 in (0.7 0.8 mm) SEALING WASHER 5.
10/08/27 13:31:14 31Z30600_047 SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. Clean the spark arrester as follows: 1. Remove the two 5 mm screws, and remove the spark arrester. 5 mm SCREWS SPARK ARRESTER 2. Use a brush to remove carbon deposits from the spark arrester screen.
10/08/27 13:31:24 31Z30600_048 SERVICING YOUR GENERATOR SEDIMENT CUP CLEANING The sediment cup prevents dirt or water that may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the engine switch to the OFF position. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors.
10/08/27 13:31:34 31Z30600_049 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again. Cleaning Wipe the generator with a moist cloth.
10/08/27 13:31:39 31Z30600_050 STORAGE Service according to the table below: STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline stabilizer *. Fill with fresh gasoline and add gasoline 2 months to 1 year stabilizer *. Drain the carburetor float bowl (page 50 ). Drain the fuel sediment cup (page 47 ). Fill with fresh gasoline and add gasoline stabilizer *.
10/08/27 13:31:45 31Z30600_051 STORAGE Draining the Fuel Tank and Carburetor Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. 1. Place a suitable gasoline container below the carburetor, and use a funnel to avoid spilling fuel. 2. Remove the drain bolt and sealing washer and drain the gasoline from the carburetor.
10/08/27 13:31:55 31Z30600_052 STORAGE 3. After all the gasoline has drained into the container, tighten the drain bolt securely. 4. Place a suitable gasoline container below the sediment cup, and use a funnel to avoid spilling gasoline. 5. Remove the sediment cup (see page 47 ), and then turn the fuel valve lever to the ON position. 6. Allow the gasoline to drain completely, and then install the sediment cup (see page 47 ). ON FUEL VALVE LEVER Engine Oil 1. Change the engine oil (see page 39). 2.
10/08/27 13:32:08 31Z30600_053 STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated.
10/08/27 13:32:14 31Z30600_054 TRANSPORTING Do not lay the generator on its side when moving, storing, or operating it. Oil or fuel may leak and damage the engine or your property. If the generator has been running, allow the engine to cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Keep the generator level when transporting to reduce the possibility of fuel leakage.
10/08/27 13:32:21 31Z30600_055 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Fuel valve lever OFF. Choke OPEN. Engine switch OFF. Out of fuel. Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline. Low oil level caused Oil Alert to stop engine. Spark plug faulty, fouled, or improperly gapped. Spark plug wet with fuel (flooded engine). Fuel filter restricted, carburetor malfunction, ignition malfunction, valves stuck, etc.
10/08/27 13:32:26 31Z30600_056 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE LACKS POWER Possible cause Air filter restricted. Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline. Fuel filter restricted, carburetor malfunction, ignition malfunction, valves stuck, etc. Correction Clean or replace air filter (p. 41 43). Drain fuel tank and carburetor (p. 50). Refuel with fresh gasoline (p. 36).
10/08/27 13:32:32 31Z30600_057 TAKING CARE OF UNEXPECTED PROBLEMS NO POWER AT THE AC RECEPTACLES Possible Cause Correction AC circuit breaker left in the OFF position after starting. AC circuit protector tripped. Switch AC circuit breaker ON (p. 26). Check AC load and reset AC circuit protector (p. 16). Replace or repair power tool or appliance. Stop and restart the engine. Take the generator to an authorized Honda servicing dealer, or refer to the shop manual. Faulty power tool or appliance.
10/08/27 13:32:40 31Z30600_058 TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Location ENGINE SERIAL NUMBER FRAME SERIAL NUMBER Record the engine and frame serial numbers and date purchased in the spaces below. You will need this information when ordering parts and when making technical or warranty inquiries.
10/08/27 13:32:46 31Z30600_059 TECHNICAL & CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
10/08/27 13:32:55 31Z30600_060 TECHNICAL & CONSUMER INFORMATION Emission Control System Information Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
10/08/27 13:33:03 31Z30600_061 TECHNICAL & CONSUMER INFORMATION Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your authorized Honda servicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring). Black exhaust smoke or high fuel consumption.
10/08/27 13:33:14 31Z30600_062 TECHNICAL & CONSUMER INFORMATION Air Index An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. The lower the Air Index, the less pollution.
10/08/27 13:33:37 31Z30600_063 TECHNICAL & CONSUMER INFORMATION Specifications Dimensions Model Type Description code Length Width Height Dry mass [weight] EG4000CL EBGC 147.7 lbs (67.0 kg) EG5000CL AT type EBEC 26.8 in (681 mm) 20.9 in (530 mm) 22.5 in (571 mm) 173.1 lbs (78.5 kg) EG6500CL EBBC 178.6 lbs (81.
10/08/27 13:33:44 31Z30600_064 TECHNICAL & CONSUMER INFORMATION Wiring Diagram Abbreviations Symbol AC O AC CB CBB D-AVR D-CDI ESw EgB EX W FrB Fu FW GeB GND GT IgC J/B MW OLSw PoC SP VSSw Part name AC Outlet AC Circuit Breaker Control Box Block Digital-Automatic Voltage Regulator Digital-CDI Engine Switch Engine Block Exciter Winding Frame Block Fuse Field Winding Generator Block Ground Ground Terminal Ignition Coil Junction Box Main Winding Oil Level Switch Power Coil Spark Plug Voltage Selector Switch
10/08/27 13:33:58 31Z30600_065 TECHNICAL & CONSUMER INFORMATION 64 1 2 EG4000CL: 1 · EG5000CL, EG6500CL: 2
10/08/27 13:34:08 31Z30600_066 TECHNICAL & CONSUMER INFORMATION CONSUMER INFORMATION Dealer Locator Information To find an authorized Honda Servicing Dealer anywhere in the United States, visit our website: www.hondapowerequipment.com/ dealerlocator/ Honda Publications Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Available through your Honda dealer or through Helm Inc. at 1 (888) 292-5395 or visit www.hondapowerequipment.
10/08/27 13:34:15 31Z30600_067 TECHNICAL & CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. Almost all problems are solved in this way.
10/08/27 13:34:26 31Z30600_068 INITIAL USE INSTRUCTIONS ENGINE OIL The generator is shipped WITHOUT OIL in the engine. 1. Place the generator on a level surface. 2. Remove the oil filler cap/dipstick. 3. Add enough SAE 10W-30 API service category SJ or later (or equivalent) oil to bring the oil level to the upper limit of the oil filler hole. SAE 10W-30 oil is recommended for general use; for additional recommendations, see page 40 . Do not overfill the engine with oil.
10/08/27 13:34:37 31Z30600_069 INITIAL USE INSTRUCTIONS FUEL Add fuel to the generator in a well-ventilated area. Never refuel the engine inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc. Spilled fuel is not only a fire hazard, it causes environmental damage. Wipe up spills immediately. This engine is certified to operate on unleaded gasoline with a pump octane rating of 86 or higher.
10/08/27 13:34:46 31Z30600_070 INITIAL USE INSTRUCTIONS Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank. Damage caused by spilled fuel is not covered under warranty. Move the generator at least 10 feet (3 meters) away from the fueling source and site before starting the engine.
10/08/27 13:34:52 31Z30600_071 OPTIONAL PARTS HANDLE INSTALLATION Install the right and left handles on the generator upper frame using the handle brackets and four flange bolts. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.
10/08/27 13:35:01 31Z30600_072 OPTIONAL PARTS WHEEL KIT INSTALLATION 1. Install the two wheels on the axle shaft using the plain washers and split pins. 2. Install the axle assembly on the generator using four 8 flange bolts and 8 mm flange nuts. 16 mm 3. Install the two stands on the under frame using four 8 flange bolts. 16 mm TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.
10/08/27 13:35:06 31Z30600_073 INDEX A Abnormal Voltage Detection Function ............................................... 17 AC Applications .................................................................................... 27 AC Circuit Breaker ................................................................................ 15 AC Circuit Protectors ........................................................................... 16 AC OPERATION ................................................................
10/08/27 13:35:13 31Z30600_074 INDEX E Electric Shock Hazards .......................................................................... 7 Emission Control System Information ............................................... 59 ENGINE LACKS POWER ...................................................................... 55 Engine Oil ....................................................................................... 51, 67 ENGINE OIL CHANGE ....................................................................
10/08/27 13:35:20 31Z30600_075 INDEX M MAINTENANCE SAFETY ..................................................................... 34 MAINTENANCE SCHEDULE ............................................................... 35 N NO POWER AT THE AC RECEPTACLES ............................................. 56 O Oil Alert Function ................................................................................. 17 Oil Alert System .................................................................................
10/08/27 13:35:25 31Z30600_076 INDEX S SAFE OPERATING PRECAUTIONS .................................................... 21 SAFETY LABEL LOCATIONS ................................................................. 9 SEDIMENT CUP CLEANING ................................................................ 47 Safety Precautions ............................................................................... 34 Serial Number Location ......................................................................
10/08/27 13:35:30 31Z30600_077 QUICK REFERENCE INFORMATION Fuel Type Engine Oil Type Spark Plug Type Electrode Gap Before each use First 20 hours Subsequent Maintenance Regular unleaded gasoline with a pump octane rating of 86 or higher SAE 10W-30, API SJ or later (or equivalent), for general use (page 40) BPR5ES (NGK) 0.028 0.031 in (0.7 0.8 mm) Check engine oil level. Check air cleaner element. Change engine oil.
EG4000-6500CL Cover.ai 2/8/2011 10:23:01 AM Owner’s Manual GENERATOR EG4000CL • EG5000CL • EG6500CL C M Y CM MY CY CMY K 31Z30600 00X31-Z30-6000 Printed on Recycled Paper AHM.35.2011.02 PRINTED IN U.S.A. © 2011 Honda Motor Co., Ltd.
