IMPORTANT INFORMATION • OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. Never exceed the maximum weight capacity as shown on the tire information label. • ON-ROAD USE This motorcycle is not equipped with a spark arrester and is designed to be used only on the road. Operation in forest, brush or grass covered areas may be illegal. Obey local laws and regulations.
HONDA VFR750F OWNER'S MANUAL 1995 All information in this publication is based on the latest production information available at the time of approval for printing. HONDA MOTOR CO., LTD. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. Honda Motor Co., Ltd.
WELCOME Your new motorcycle presents you with an invitation to adventure and a challenge to master the machine. Your safety depends not only on your own alertness and familiarity with the motorcycle, but also the motorcycle's mechanical condition. A pre-ride inspection before every outing and regular maintenance are essential. To help meet the challenges safely and enjoy the adventure fully, become thoroughly familiar with this Owner's Manual BEFORE YOU RIDE THE MOTORCYCLE.
SAFETY MESSAGES Your safety, and the safety of others, is very important. We have provided important safety messages in this manual and on your motorcycle. Please read these messages carefully. A safety message alerts you to potential hazards that can hurt you and others. Each safety message is preceded by a safety alert symbol and one of three words DANGER, WARNING, or CAUTION. These mean: DANGER You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions.
OPERATION Page 1 1 3 5 9 MOTORCYCLE SAFETY Important Safety Information Protective Apparel Loading, Accessories and Modifications Safety Labels 11 14 PARTS LOCATION Instruments and Indicators 20 MAJOR COMPONENTS (Information you need to operate this motorcycle) Suspension Brakes Clutch Coolant Fuel Engine Oil Tires 20 23 26 28 30 33 34 40 40 41 ESSENTIAL INDIVIDUAL COMPONENTS Ignition Switch Right Handlebar Controls Page 42 43 43 44 45 46 47 Left Handlebar Controls 48 50 51 FEATURES (Not required
MAINTENANCE Page 65 65 66 67 68 69 72 73 74 75 MAINTENANCE The Importance of Maintenance Maintenance Safety Safety Precautions Emission Requirements (USA only) Maintenance Schedule Maintenance Record Tool Kit Serial Numbers Color Label 76 76 FILTERS/LUBRICATION Engine Oil 80 80 83 84 85 ENGINE Spark Plugs Throttle Operation Idle Speed Coolant 86 86 DRIVE TRAIN Drive Chain Page 91 91 93 94 FRAME /WHEELS /BRAKES Brake Pad Wear Side Stand Wheel Removal 101 101 104 ELECTRICAL Battery Fuses 107 CLEA
1 MOTORCYCLE SAFETY IMPORTANT SAFETY INFORMATION Your motorcycle can provide many years of service and pleasure - if you take responsibility for your own safety and understand the challenges that you can meet on the road. There is much that you can do to protect yourself when you ride. You'll find many helpful recommendations throughout this manual Following are a few that we consider most important.
2 Make Yourself Easy to See Some drivers do not see motorcycles because they are not looking for them. To make yourself more visible, wear bright reflective clothing, position yourself so other drivers can see you, signal before turning or changing lanes, and use your horn when it will help others notice you. Ride Within Your Limits Pushing the limits is another major cause of motorcycle accidents. Never ride beyond your personal abilities or faster than conditions warrant.
3 PROTECTIVE APPAREL For your safety, we strongly recommend that you always wear an approved motorcycle helmet, eye protection, boots, gloves, long pants, and a longsleeved shirt or jacket whenever you ride Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride. Following are suggestions to help you choose proper gear. WARNING Not wearing a helmet increases the chance of serious injury or death in a crash.
4 Additional Riding Gear In addition to a helmet and eye protection, we also recommend: • Sturdy boots with non-slip soles to help protect your feet and ankles. • Leather gloves to keep your hands warm and help prevent blisters, cuts, burns and bruises. • A motorcycle riding suit or jacket for comfort as well as protection. Bright-colored and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothes that could get caught on any part of your motorcycle.
5 LOADING, ACCESSORIES AND MODIFICATIONS Your motorcycle has been designed to carry you and one passenger. When you carry a passenger. you may feel some difference during acceleration and braking. But so long as you keep your motorcycle well-maintained with good tires and brakes, you can safely carry loads within the given limits and guidelines. However, exceeding the weight limit or carrying an unbalanced load can seriously affect your motorcycle's handling, braking and stability.
6 Load Limits Following are the load limits for your motorcycle: Maximum weight capacity: 175 kg (386 lbs) Includes the weight of the rider, passenger, all cargo and all accessories Maximum cargo weight: 27 kg (60 lbs) Loading Guidelines Your motorcycle is primarily intended for transporting you and a passenger. You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger.
7 Accessories and Modifications Modifying your motorcycle or using nonHonda accessories can make your motorcycle unsafe. Before you consider making any modifications or adding an accessory, be sure read the following information. WARNING Improper accessories or modifications can cause a crash in which you can be hurt or killed. Accessories We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle.
8 • Do not pull a trailer or sidecar with your motorcycle. This motorcycle was not designed for these attachments, and their use can seriously impair your motorcycle's handling. Modifications We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation. Such changes could seriously impair your motorcycle's handling, stability and braking, making it unsafe to ride.
9 SAFETY LABELS The following shows the locations of safety labels on your motorcycle. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read these labels carefully and don't remove them. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.
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14 INSTRUMENTS AND INDICATORS The indicators are contained in the instrument panel. Their functions are described in the tables on the following pages. USA model: Odometer and tripmeter read in miles. Canadian model: Odometer and tripmeter read in kilometers.
15 (Ref.No.) Description ------------------------------------------------(1) Speedometer Function ----------------------------------------------------------Shows riding speed. (2) Odometer Shows accumulated mileage. (3) Left turn signal indicator (Amber) Flashes when the left turn signal operates. (4) Lights when the side stand is put down. Before parking, check that the side stand is fully down; the light only indicates the side stand ignition cut-off system (page 54) is activated.
16 (Ref.No.) Description Function -------------------------------------------------------------- ----------------------------------------------------------(11) Fuel indicator (Red) When this indicator comes on while riding, fuel reserved in the tank is about: 3.3 L (0.87 US gal, 0.73 Imp gal) Should also light for a few seconds and then go off when the ignition switch is turned ON. If it comes on any other time, refill the fuel tank as soon as possible (page 30).
17 Coolant Temperature Gauge When the needle begins to move above the C (Cold) mark, the engine is warm enough for the motorcycle to be ridden. The normal operating temperature range is within the section between the H and C marks. If the needle reaches the H (Hot) mark, stop the engine and check the reserve tank coolant level. Read pages 28 29 and do not ride the motorcycle until the problem has been corrected. NOTICE Exceeding maximum running temperature can cause serious engine damage .
18 Fuel Gauge The fuel gauge (1) shows the approximate fuel supply available. At F (Full), the fuel tank capacity including reserve is: 21.0 L (5.55 US gal ,4.62 Imp gal) When the gauge needle first points to E, refill the tank as soon as possible. At E there is: 2.8 L (0.74 US gal,0.
19 Digital clock The digital clock displays the time. To adjust time, proceed as follows: turn the ignition switch to the ON position. Hour……………….. Press the Hour button(1) until the correct hour is displayed. Minute..……………. Press the Min. button (2) until the correct minute is displayed. The clock is now set. The clock will display 1:00 if the battery is reconnected.
20 MAJOR COMPONENTS Information you need to operate this Motorcycle SUSPENSION Front Suspension Spring preload adjuster: adjust the spring preload by turning the preload adjuster(1) with the No. 2 screwdriver provided in the tool kit. To reduce (SOFT): Turn the adjuster counterclockwise toward SOFT for a light load and smooth road condition. To increase (HARD): Turn the adjuster clockwise toward HARD for a firmer ride and rough road condition.
21 Rear Suspension Rebound damping adjuster. To adjust the adjuster to the standard position, proceed as follows: 1. Turn the damping adjuster (1) clockwise until it will no longer turn. This is the full hard setting. 2. Turn the adjuster counterclockwise approximately 1 turn so that its punch mark (2) aligns with the reference punch mark (3). Then the adjuster is set in the standard position. To reduce (SOFT): Turn the adjuster counterclockwise toward SOFT for a light load and smooth road conditions.
22 Spring preload adjuster: The spring preload adjuster (1) has 36 positions for different load or riding conditions. Use the 8 mm box wrench (2) and pin spanner (3) as shown to adjust the rear shock. The standard position: STD (red dot). To reduce (SOFT): Turn the adjuster counterclockwise toward LOW for a light load and smooth road condition. To increase (HARD): Turn the adjuster clockwise toward HIGH for a finer ride and rough road condition.
23 BRAKES Both front and rear brakes are hydraulic disc types. As the brake pads wear, the brake fluid level will drop. A leak in the system will also cause the level to drop. Therefore, the brake fluid level and pad wear must be inspected periodically. The system must be inspected frequently to ensure there are no fluid leaks.
24 Rear Brake Fluid Level: With the motorcycle in an upright position, check the fluid level. It should be between the UPPER (1) and LOWER (2) level marks. If the level is at or below the LOWER level mark (2), check the brake pads for wear(page 92). Worn pads should be replaced. If the pads are not worn, have your brake system inspected for leaks. The recommended brake fluid is Honda DOT 4 brake fluid from a sealed container, or an equivalent.
25 Front Brake Lever: The distance between the tip of the brake lever (1) and the grip can be adjusted by turning the adjuster (2). Align the arrow (3) on the brake lever with the index mark (4) on the adjuster. Apply the brake several times and check for free wheel rotation after the brake lever is released. Other checks: Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings.
26 CLUTCH This motorcycle has a hydraulically actuated clutch. There are no adjustments to perform but the clutch system must be inspected periodically for fluid level and leakage. If the control lever freeplay becomes excessive and the motorcycle creeps or stalls when shifted into gear, or if the clutch slips, causing acceleration to lag behind engine speed, there is probably air in the clutch system and it must be bled out. See your authorized Honda dealer for this service.
27 Clutch lever: The distance between the tip of the clutch lever (1) and the grip can be adjusted by turning the adjuster (2). Align the arrow (3)on the clutch lever with the index mark (4)on the adjuster. Other checks: Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings.
28 COOLANT Coolant Recommendation The owner must properly maintain the coolant to prevent freezing, overheating and corrosion. Use only high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. (SEE ANTIFREEZE CONTAINER LABEL). Use only low-mineral drinking water or distilled water as a part of the antifreeze solution. Water that is high in mineral content or salt may be harmful to the aluminum engine.
29 Inspection The reserve tank is behind the right middle fairing. Check the coolant level in the reserve tank while the engine is at normal operating temperature It should be between the UPPER (1) and LOWER (2) level marks. If the coolant level begins to reach the LOWER level mark (2), add coolant to the UPPER level mark(1). If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your authorized Honda dealer for repair.
30 Fuel Tank The fuel tank capacity, including reserve, is: 21.0 L (5.55 US gal , 4.62 Imp gal) To open the fuel fill cap(1), insert the ignition key (2) and turn it clockwise. The cap will pop up and can be lifted off. Do not overfill the tank. There should be no fuel in the filler neck (3). After refueling, to close the fuel fill cap, align the latch in the cap with the slot in the filler neck. Push the cap into the filler neck until it snaps closed and locks. Remove the key.
31 Your engine is designed to use any gasoline that has a pump octane number of 86 or higher. Gasoline pumps at service stations normally display the pump octane number. We recommend that you use unleaded fuel because it produces fewer engine and spark plug deposits and extends the life of exhaust system components. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust or water in the fuel tank.
32 Oxygenated Fuels Some conventional gasoline's are being blended with alcohol or an ether compound. These gasoline's are collectively referred to as oxygenated fuels. To meet clean IR standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel's contents.
33 ENGINE OIL Engine Oil Level Check Check the engine oil level each day before operating the motorcycle. NOTICE Running the engine with insufficient oil pressure may cause serious engine damage. To check the oil level: 1. Place the motorcycle on its center stand on firm, level ground. 2. Start the engine and let it idle for a few minutes. Make sure the low oil pressure indicator goes off. If the indicator remains on, stop the engine immediately. 3. Stop the engine. 4.
35 Always check air pressure when your tires are "cold" -- when the motorcycle has been parked for at least three hours. If you check air pressure when your tires are "warm" -- when the motorcycle has been ridden for even a few miles -- the readings will be higher than if the tires were "cold". This is normal, so do not let air out of the tires to match the recommended cold air pressures given below. If you do, the tires will be under inflated. The recommended ''cold'' tire pressures are: 2 Front 250 kPa(2.
36 Tread Wear For the best performance, you should replace a tire before the tread depth at the center reaches 1.5 mm (0.06 in.) for the front tire, and 2.0 mm (0.08 in.) for the rear tire. If the wear indicators (1) are visible, replace the tire immediately as it is no longer safe.
37 Tire Repair If a tire is punctured or damaged, you should replace it, not repair it. As discussed below, a tire that is repaired, either temporarily or permanently, will have lower speed and performance limits than a new tire. A temporary repair, such as an external tubeless tire plug, may not be safe for normal speeds and riding conditions. If a temporary or emergency repair is made to a tire, you should ride slowly and cautiously to a dealer and have the tire replaced.
38 Tire Replacement The tires that came on your motorcycle were designed to match the performance capabilities of your motorcycle and provide the best combination of handling, braking, durability and comfort. WARNING Installing improper tires on your motorcycle can affect handling and stability. This can cause a crash in which you can be seriously hurt or killed. Always use the size and type of tires recommended in this owner's manual.
39 Important Safety Reminders • Do not install a tube inside a tubeless tire on this motorcycle. Excessive heat build-up can cause the tube to burst. • Use only tubeless tires on this motorcycle. The rims are designed for tubeless tires, and during hard acceleration or braking, a tube type tire could slip on the rim and cause the tire to rapidly deflate.
40 ESSENTIAL INDIVIDUAL COMPONENTS IGNITION SWITCH The ignition switch (1) is located below the indicator panel. Key Position ----------------------LOCK (steering lock) Function -----------------------------------------------------------Steering is locked. Engine and lights cannot be operated. Key Removal ---------------------Key can be removed OFF Engine and lights cannot be operated. ON Headlight, taillight and instrument lights are on and other lights can be operated. Engine can be started.
41 RIGHT HANDLEBAR CONTROLS Engine Stop Switch The engine stop switch (1) is next to the throttle grip. When the switch is in the RUN position, the engine will operate. When the switch is in the OFF position, the engine will not operate. This switch is intended primarily as a safety or emergency switch and should normally remain in the RUN position.
42 LEFT HANDLEBAR CONTROLS The three controls next to the left handlebar grip are: Headlight Dimmer Switch (1) Select HI for high beam, LO for low beam. Turn Signal Switch (2) Move to L to signal a left turn, R to signal a right turn. Press to turn signal off. Horn Button (3) Press the button to sound the horn.
43 FEATURES (Not required for operation) STEERING LOCK To lock the steering, turn the handlebars all the way to the left or right, turn the key (1) to LOCK while pushing in. Remove the key.
44 HELMET HOLDER The helmet holder(1) is on the left side below the seat. The helmet holder is designed to secure your helmet while parked. Insert the ignition key (2)and turn it clockwise to unlock. Hang your helmet on the holder (3). Turn the key counterclockwise to lock the holder and then remove the key. WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed.
45 SEAT To remove the seat( 1), insert the ignition key (2) into the helmet holder (3), turn it clockwise and pull the seat lock lever (4) downward. Pull the seat back and up. To install the seat, insert the prong into the recess under the frame cross member and then push down on the rear of the seat. Turn the key counterclockwise to lock the seat, then remove the key. Be sure to securely lock the seat after reinstalling it.
46 OWNER'S MANUAL STORAGE The owner's manual (and other documents) should be stored in the plastic bag (1) in the owner's manual storage compartment (2) under the seat. When washing your motorcycle, be careful not to flood this area with water.
47 STORAGE COMPARTMENT FOR U-SHAPED LOCK The rear fender has a storage compartment to store a U-shaped lock under the seat. After storing, be sure to fasten the lock with the rubber band ( 1) securely. Some U-shaped locks may not be stored in the compartment due to their size or design.
48 REAR SEAT COVER See your authorized Honda dealer for removal installation of the rear seat cover. Installation: 1. Remove the seat(page 45). 2. Remove the mounting bolts (1) and grab rails (2). Install the mounting bolts(1). 3. Remove the mounting bolts (3) and cowl plugs (4). install the seat securely, then install the rear seat cover (5). Set the right and left mounting bolts (3) and tighten them securely. The grab rails must be installed in the upright position when riding in tandem.
49 Removal: 1. Removal can be done in the reverse order of installation. Tighten the rear grab rail mounting bolts (1) securely. TORQUE: 35 N-m(3.5 kg-m, 25 Ib-ft) If a torque wrench was not used for installation, see your authorized Honda dealer as soon as possible to verify proper assembly. The grab rail could come off easily and result in serious injury if the assembly is not made properly. 2. Install the seat properly (page 45).
50 MIDDLE FAIRING Removal 1. Remove the bolt (2). 2. Turn the clips (3) 90` counterclockwise, remove the mounting clips (4). 3. Pull the middle fairing (1) out by releasing the tabs (5)from the upper fairing (6). Installation: 1. Installation can be done in the reverse order of removal.
51 SIDE COVER The side cover(1) must be removed to add the rear brake fluid. Removal: 1. Remove the seat(page 45). 2. Disconnect the stoplight and rear turn signal light connector (2). 3. Remove the mounting bolts (3). 4. Pull out both side cover tabs (4). 5. Slide the cover upward. Installation: 1. Installation can be done in the reverse order of removal.
52 OPERATION PRE-RIDE INSPECTION For your safety, it is very important to take a few moments before each ride to walk around your motorcycle and check its condition. If you detect any problem, be sure you take care of it, or have it corrected by your Honda dealer. WARNING Check the following items before you get on the motorcycle: • • • • Improperly maintaining this motorcycle or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed.
53 • • Gauges Turn the ignition on and check for normal operation of the gauges and indicators. Lights Make sure the brake light, taillight and other lights are working properly. Remember, be sure to take care of any Problem you find, or have your dealer correct it, before you ride.
54 STARTING THE ENGINE This motorcycle is equipped with a side stand ignition cut-off system. The engine cannot be started if the side stand is down, unless the transmission is in neutral. If the side stand is up, the engine can be started in neutral or in gear with the clutch lever pulled in. After starting with the side stand down, the engine will stop if the transmission is put in gear before raising the side stand. Your motorcycle's exhaust contains poisonous carbon monoxide gas.
55 Starting Procedure To restart a warm engine, follow the procedure for ''High Air Temperature". Do not open the throttle when starting the engine with the choke ON. This will lean the mixture, resulting in hard starting. Normal Air Temperature 10` - 35`C (50` - 95`F) 1. Pull the choke lever(1) back all the way to Fully ON(A), if the engine is cold. 2. Start the engine, leaving the throttle closed. NOTICE Operating the engine with insufficient oil pressure can cause serious engine damage. 3. 4. 5.
56 High Air Temperature 35 `C (95 `F) or above 1. Do not use the choke. 2. Open the throttle slightly. 3. Start the engine. Low Air Temperature 10`C (50`F) or below 1. Follow steps 1-2 under "Normal Air Temperature''. 2. When engine rpm begins to pick up, operate the choke lever to keep fast idle at : 2,0003,000 rpm 3. Continue warming up the engine until it runs smoothly and responds to the throttle when the choke lever(1) is at Fully OFF (B).
57 Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine, leave the engine stop on RUN and push the choke lever forward to Fully OFF (B). Open the throttle fully and crank the engine for 5 seconds. If the engine starts, quickly close the throttle, then open it slightly if idling is unstable. If the engine does not start, wait 10 seconds, then follow the "High Air Temperature" Starting Procedure (page 56).
58 BREAK-IN During initial break-in, newly machined surfaces will be in contact with each other and these surfaces will wear in quickly. Break-in maintenance at 600 miles (1,000 km) is designed to compensate for this initial minor wear. Timely performance of the break-in maintenance will ensure optimum service life and performance from the engine. The general rules are as follows: 1 Never lug the engine with full throttle at low engine speeds.
59 SHIFTING Review Motorcycle Safety (pages 1 - 10) before you ride. Proper shifting will provide better fuel economy.
60 To shift properly, pull the clutch lever and close the throttle. Improper shifting may damage the engine and drive train. Downshifting allows you to use engine braking and lower gearing to decelerate, but downshifting when engine speed is near its allowable maximum may over-rev the engine and cause possible damage. The battery will not be charged while the engine speed is near idle speed. Avoid idling for prolonged periods. Do not tow the motorcycle or coast for long distances while the engine is off.
61 BRAKING For normal braking, apply both the brake pedal and lever while down-shifting to match your road speed. For maximum braking, close the throttle and firmly apply the pedal and lever; pull in the clutch lever before coming to a complete stop to prevent stalling the engine. • When riding in wet or rainy conditions, or on loose surfaces, the ability to maneuver and stop will be reduced. All of your actions should be smooth under these conditions.
62 HIGH ALTITUDE RUNNING (USA ONLY) When operating this motorcycle at high altitude, the air-fuel mixture becomes overly rich. Above 6,500 feet (2,000 m), driveability and performance may be reduced and fuel consumption increased. The carburetor can be modified to compensate for this high altitude richness. However, the carburetor must be returned to standard factory specifications when lower altitude riding is desired. See your authorized Honda dealer for high altitude modification.
63 PARKING 1. After stopping the motorcycle, shift the transmission into neutral, turn the ignition switch OFF, turn the handlebar all the way to the left and remove the key. 2. Use the center stand to support the motorcycle while parked. Park the motorcycle on firm, level ground to prevent it from falling over. If you must park on a slight incline, aim the front of the motorcycle uphill to reduce the possibility of rolling off the center stand or overturning. 3.
64 ANTI-THEFT TIPS 1. 1.Always lock the steering and never leave the key in the ignition switch. This sounds simple but people do forget. 2. 2.Be sure the registration information for your motorcycle is accurate and current. 3. 3.Park your motorcycle in a locked garage whenever possible. 4. 4.Use an additional anti-theft device of good quality. When you park your motorcycle, we recommend that you secure it by using the securing point (1) and a commercially available chain and lock or equivalent.
65 MAINTENANCE THE IMPORTANCE OF MAINTENANCE A well-maintained motorcycle is essential for safe, economical and trouble-free riding. It will also help reduce air pollution. To help you properly care for your motorcycle, the following pages include a Maintenance Schedule and a Maintenance Record for regularly scheduled maintenance. These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose.
66 MAINTENANCE SAFETY This section includes instructions on some important maintenance tasks. You can perform some of these tasks with the tools provided if you have basic mechanical skills. Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic; instructions are included in this manual only to assist in emergency service.
67 SAFETY PRECAUTIONS • Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several potential hazards: • Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you operate the engine. • Burns from hot parts. Let the engine and exhaust system cool before touching. • Injury from moving parts. Do not run the engine unless instructed to do so.
68 EMISSION REQUIREMENTS (USA ONLY) The U.S.
69 MAINTENANCE SCHEDULE Perform the Pre-ride Inspection (page 52) at each scheduled maintenance period. Summary of Maintenance Schedule Notes and Procedures: NOTE: Each item on the maintenance schedule requires some mechanical knowledge. Certain items (particularly those marked * and **) may require more technical information and tools. Consult your authorized Honda Dealer.
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72 MAINTENANCE RECORD Miles 600 4,000 8,000 12,000 16,000 20,000 24,000 28,000 32,000 36,000 40,000 44,000 48,000 • • (km) (1,000) (6,400) (12,800) (19,200) (25,600) (32,000) (38,400) (44,800) (51,200) (57,600) (64,000) (70,400) (76,800) Performed By _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ _______________________ ___________________
73 TOOL KIT The tool kit (1) is in the tool kit compartment (2) under the seat (page 45). Some roadside repairs, minor adjustments and parts replacement can be performed with the tools contained in the kit. • • • • • • • • • • • • • • • Pin spanner 14 x 17 mm box end wrench 10 x 12 mm box end wrench 8 x 12 mm open end wrench 10 x 14 mm open end wrench Pliers No.2 Phillips screwdriver No.2 screwdriver Screwdriver grip 8 mm box wrench 5 mm hex wrench 22 mm box end wrench 16 mm box end wrench Feeler gauge 0.
74 SERIAL NUMBERS The frame and engine serial numbers are required when registering your motorcycle. They may also be required by your dealer when ordering replacement parts. Record the numbers here for your reference. The VIN, Vehicle Identification Number(1), is on the Safety Certification Label affixed to the right side of the frame near the steering head. The frame number (2) is stamped on the right side of the steering head. FRAME NO.
75 The engine number (3) is stamped on top of the crankcase. ENGINE NO.___________________________ COLOR LABEL The color label (1) is attached to the frame under the seat. Remove the side cover. It is helpful when ordering replacement parts. Record the color and code here for your reference.
76 ENGINE OIL Refer to the Safety Precautions on page 67 Engine Oil Recommendation: USE PRO HONDA GN4 4 STROKE OIL OR AN EQUIVALENT Do not use oils with graphite or molybdenum additives. They may adversely affect clutch operation. Use only high detergent, premium quality motor oil certified to meet API Service Classification SF or SG. Motor oils intended for Service SF or SG will show this designation on the container.
77 Engine Oil and Filter Engine oil quality is the chief factor affecting engine service life. Change the engine oil as specified in the maintenance schedule (page 70). When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Please dispose of used engine oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local recycling center or service station for reclamation.
78 1. 2. Remove the middle fairing(page 50). To drain the oil, remove the oil filler cap and crankcase drain plug(1) and sealing washer (2). 3. Remove the oil filter (3) with a filter wrench and let the remaining oil drain out. Discard the oil filter (3).
79 4. 5. Apply a thin coat of engine oil to the new oil filter rubber seal (4). Using a special tool and a torque wrench, install the new oil filter and tighten to a torque of: 10 N·m(1.0 kg-m, 7 Ib-ft) Use only the Honda genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-Honda filter which is not of equivalent quality may cause engine damage. 6. 7. 8. 9. 10.
80 SPARK PLUGS Refer to the Safety Precautions on page 67. Recommended plugs: Standard: CR9EH-9 (NGK) or U27FER 9 (NIPPONDENSO) For cold climate: (Below 5`C, 41`F) CR8EH-9 (NGK) or U24FER 9 (NIPPONDENSO) NOTICE Never use a spark plug with an improper heat range. Severe engine damage could result. Access to rear cylinder spark plugs: 1. Remove the side cover (page 51). Access to front cylinder spark plugs: 1. Remove both side of the middle fairing (page 50). 2.
81 Inspection 1. Disconnect the spark plug caps from the spark Plugs. 2. 3. Clean any dirt from around the spark plug bases. Remove the spark plugs using the spark plug wrench (5) furnished in the tool kit. 4. Inspect the electrodes and center porcelain for deposits, corrosion or carbon fouling. If the corrosion or deposit is heavy, replace the plug. Clean a carbon-or wet-fouled plug with a plug cleaner, otherwise use a wire brush. Check the spark plug gap (6) using a wire type feeler gauge.
82 5. 6. With the plug washer attached, thread the spark plug in by hand to prevent cross threading. Tighten a new spark plug 1/2 turn with a spark plug wrench to compress the washer. If you are reusing a plug, it should only take 1/8 - 1/4 turn after the plug seats. NOTICE The spark plug must be securely tightened. An improperly tightened plug can become very hot and possibly damage the engine. 7. 8. Reinstall the spark plug caps. Install the removed parts in reverse order of removal.
83 THROTTLE OPERATION Refer to the Safety Precautions on page 67. 1. 2. Check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions. Measure the throttle grip free play at the throttle grip flange. The standard free play should be approx: 2-6 mm(0.08-0.24 in) To adjust play, loosen the lock nut (1) and turn the adjuster (2).
84 IDLE SPEED Refer to the Safety Precautions on page 67. The engine must be at normal operating temperature for accurate idle speed adjustment. Ten minutes of stop-and-go riding is sufficient. Do not attempt to compensate for faults in other systems by adjusting idle speed. See your authorized Honda dealer for regularly scheduled carburetor adjustments. 1. 2. Warm up the engine, shift to neutral and place the motorcycle on its stand. Adjust idle speed with the throttle stop screw (1).
85 COOLANT Refer to the Safety Precautions on page 67. Coolant Replacement Coolant should be replaced by an authorized Honda dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to Honda's Common Service Manual and an official Model Specific Service Manual. Always add coolant to the reserve tank. Do not attempt to add coolant by removing the radiator cap.
86 DRIVE CHAIN Refer to the Safety Precautions on page 67 . The service life of the drive chain is dependent upon proper lubrication and adjustment. Poor maintenance can cause premature wear or damage to the drive chain and sprockets. The drive chain should be checked, adjusted and lubricated as part of the Pre-ride Inspection (page 52). Under severe usage, or when the motorcycle is ridden in unusually dusty or muddy areas, more frequent maintenance will be necessary. Inspection: 1.
87 4. Roll the motorcycle forward. Stop and place it on its side stand. Inspect the drive chain and sprockets for any of the following conditions: DRIVECHAIN * Damaged Rollers * Loose Pins * Dry or Rusted Links * Kinked or Binding Links * Excessive Wear * Improper Adjustment * Missing O-rings SPROCKETS * Excessively Worn Teeth * Broken or Damaged Teeth A drive chain with damaged rollers, loose pins, or missing O-rings must be replaced.
88 Adjustment: Drive chain slack should be checked and adjusted, if necessary, every 600 miles (1,000 km). When operated at sustained high speeds or under conditions of frequent rapid acceleration, the chain may require more frequent adjustment. 1. 2. 3. 4. 5. If the drive chain requires adjustment, the procedure is as follows: Turn the engine off, place the motorcycle on its center stand and shift the transmission into neutral. Loosen the bearing holder pinch bolt (1).
89 Wear inspection Check the chain wear label when adjusting the chain. If the red zone (4) on the label aligns with the tip of driven sprocket teeth (5) after the chain has been adjusted to the proper slack, the chain is excessively worn and must be replaced. The proper slack is: 15-25 mm(0.6-1.0 in) Damage to the bottom part of the frame may be caused by excessive drive chain slack of more than: 40 mm(1.
90 Lubrication and cleaning: Lubricate every 600 miles (1,000 km) or sooner if chain appears dry. The drive chain on this motorcycle is equipped with small O-rings between the link plates. These O-rings retain grease inside the chain to improve its service life. The O-rings in this chain can be damaged by steam cleaning, high pressure washers, and certain solvents. Clean the chain with high flashpoint solvent, such as kerosene. Wipe dry and lubricate only with SAE 80 or 90 gear oil.
91 BRAKE PAD WEAR Refer to the Safety Precautions on page 67. Brake pad shoe wear depends upon the severity of usage, the type of riding, and road conditions. (Generally, the pads/shoes will wear faster on wet and dirty roads.) Inspect the pads/shoes at each regular maintenance interval (page 71). Front Brake Check the cutout (1) in each pad. If either pad is worn to the cutout, replace both pads as a set. See your authorized Honda dealer for this service.
92 Rear Brake Check the cutout (2) in each pad. If either pad is worn to the cutout, replace both pads as a set. See your authorized Honda dealer for this service.
93 SIDE STAND Refer to the Safety Precautions on page 67. Check the side stand system for proper function. • Check the spring (1) for damage or loss of tension and the side stand assembly for freedom of movement. • Check the side stand ignition cut-off system: 1. 2. 3. 4. Sit astride the motorcycle: put the side stand up and the transmission in neutral. Start the engine and with the clutch lever pulled in, shift the transmission into gear. Lower the side stand.
94 WHEEL REMOVAL Refer to the Safety Precautions on page 67 . Front Wheel Removal 1. Raise the front wheel off the ground by placing a support block under the engine. 2. Remove the right and left caliper assemblies (1) from the fork legs by removing the fixing bolts (2). To avoid damage to the brake hose, support the caliper assembly so that it doesn't hang from the hose. Do not twist the brake hose.
95 Do not depress the brake lever when the wheel is off the motorcycle. The caliper pistons will be forced out of the cylinders with subsequent loss of brake fluid. If this occurs, servicing of the brake system will be necessary. See your authorized Honda dealer for this service. 3. 4. Loosen the right and left axle pinch bolts (3) and remove the axle bolt (4). Remove the front axle (5) and the wheel.
96 Installation Notes: Reverse the removal procedure to install the wheel. • Install the caliper fixing bolts, and tighten to a torque of: 27 Nm(2.7 kg-m, 20 Ib-ft) If a torque wrench was not used for installation, see your authorized Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity. • Position the wheel between the fork legs and insert the front axle shaft from the left side, through the left fork leg and wheel hub.
97 (7) and the caliper bracket (8) on each side with a 0.7 mm feeler gauge (9) after installation. The clearance should be at least 0.7 mm (0.03 in). If the clearance is not 0.7 mm (0.03 in) or more, loosen the left axle pinch bolt and pull the left fork outward or push inward adjust the clearance. Then tighten the axle pinch bolt to the specified torque. Axle pinch bolt torque: 22 N-m(2.
98 Apply the front brake several times, then recheck both discs for caliper bracket-to-disc clearance. Do not operate the motorcycle without adequate clearance. Failure to provide adequate disc-to-caliper bracket clearance may damage the brake discs and impair braking efficiency. • Check for free wheel rotation after the brake is released. Recheck the wheel if the brake drags or if the wheel does not rotate freely.
99 Rear Wheel Removal 1. Place the motorcycle on its center stand. 2. Loosen the muffler clamp bolts (1). 3. Remove the muffler mounting bolt (2) and slide the muffler to a side as shown. 4. Remove the four rear wheel nuts (3). 5. Remove the rear wheel (4) slowly. Do not depress the brake pedal while the wheel is off the motorcycle. The caliper pistons will be forced out of the cylinders with subsequent loss of brake fluid. If this occurs, servicing of the brake system will be necessary.
100 Installation Notes: Reverse the removal procedure to install the wheel. If a torque wrench was not used for installation, see your authorized Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity. • Tighten the rear wheel nuts to the specified torque. Rear wheel nuts torque: 103 N·m(10 kg-m, 75 Ib-ft) • Check the clearance (5) between the rear tire and the muffler. The clearance should be: 2535 mm(1.0-1.
101 BATTERY Refer to the Safety Precautions on page 67. It is not necessary to check the battery electrolyte level or add distilled water as the battery is a maintenance-free (sealed) type. If your battery seems weak and/or is leaking electrolyte (causing hard starting or other electrical troubles), contact your authorized Honda dealer. NOTICE Your battery is a maintenance free type and can be permanently damaged if the caps are removed.
102 WARNING The battery contains sulfuric acid (electrolyte) which is highly corrosive and poisonous. Getting electrolyte in your eyes or on your skin can cause serious burns. Wear protective clothing and eye protection when working near the battery. KEEP CHILDREN AWAY FROM THE BATTERY. Emergency Procedures Eyes - Flush with water from a cup or other container for at least fifteen minutes. (Water under pressure can damage the eye.) Immediately call 911 (U.S. only) or a physician.
103 Battery Removal The battery is in the battery box below the seat. 1. Remove the seat (page 45). 2. Release the rings and remove the rubber band(1). 3. Disconnect the negative(--) terminal lead (2) from the battery first, then disconnect the positive(+) terminal lead (3). 4. Pull out the battery (4)from the battery box.
104 FUSES Refer to the Safety Precautions on page 67. All of the electrical circuits on your motorcycle have fuses to protect them from a short circuit or overload. Checking and Replacing Fuses If something electrical on your motorcycle stops working, the first thing you should check for is a blown fuse. Determine from the chart on the circuit fuse box cover which fuse or fuses control that component. Check those fuses first, but check all the fuses before deciding that is not the cause.
105 Fuse box: The fuse box (1) is located near the right upper shroud (2). The specified fuses are: 10A, 20A 1. Turn the ignition switch OFF before checking or replacing a fuse to prevent an accidental short circuit. 2. 3. 4. 5. Remove the fuse box case cover (3) by removing the screws (4). Open the fuse box cover (5). Pull out the fuse. If the fuse is blown, install a new fuse. Spare fuses (6) are located in the fuse box. Install the fuse box case cover.
106 Main fuse: The main fuse (1) is located on the starter magnetic switch near the battery negative (--) terminal lead, is: 30A 1. Turn the ignition switch OFF before checking or replacing a fuse to prevent an accidental short circuit. 2. Remove the seat(page 45). 3. Disconnect the wire connector (2) of the starter magnetic switch (3). 4. Pull out the fuse. If the main fuse is blown, install a new fuse. The spare main fuse (4) is located near the starter magnetic switch. 5.
107 CLEANING Clean your motorcycle regularly to protect the surface finishes and inspect for damage, wear, and oil, coolant, or brake fluid leakage. Avoid cleaning products that are not specifically designed for motorcycle or automobile surfaces. They may contain harsh detergents or chemical solvents that could damage the metal, paint, and plastic on your motorcycle. If your motorcycle is still warm from recent operation, give the engine and exhaust system time to cool off. Park in a shady area.
108 4. 5. 6. 7. After cleaning, rinse the motorcycle thoroughly with plenty of clean water. Detergent residue can corrode alloy parts. Dry the motorcycle and lubricate the drive chain. Start the engine and let it run for several minutes. Test the brakes before riding the motorcycle. Several applications may be necessary to restore normal braking performance. Braking efficiency may be temporarily impaired immediately after washing the motorcycle.
109 STORAGE GUIDE Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the motorcycle. In addition, necessary repairs should be made BEFORE storing the motorcycle; otherwise, these repairs may be forgotten by the time the motorcycle is removed from storage. STORAGE 1. Change the engine oil and filter. 2. Make sure the cooling system is filled with a 50/50% antifreeze solution. 3. Fill the fuel tank.
110 5. • • • • • To prevent rusting in the cylinders, perform the following: Remove the spark plug caps from the spark plugs. Using tape or string, secure the caps to any convenient plastic body part so that they are positioned away from the spark plugs. Remove the spark plugs from the engine and store them in a safe place. Do not connect the spark plugs to the spark plug caps. Pour a tablespoon (15--20 cc) of clean engine oil into each cylinder and cover the spark plug holes with a piece of cloth.
111 REMOVAL FROM STORAGE 1. 2. 3. Uncover and clean the motorcycle. Change the engine oil if more than 4 months have passed since the start of storage. Charge the battery as required. Install the battery. Perform all Preride Inspection checks (page 52). Test ride the motorcycle at low speeds in a safe riding area away from traffic.
112 SPECIFICATIONS DIMENSIONS Over all length Over all width Over all height Wheelbase Ground clearance WEIGHT Dry weight CAPACITIES Engine oil: After draining After draining and oil filter change After disassembly Fuel tank Cooling system capacity Passenger capacity Maximum weight capacity 2,125 mm(83.7 in) 720 mm(28.3 in) 1,185 mm(46.7 in) 1,470 mm(57.9 in) 130 mm (5.1 in) 211 kg (465 lbs) 212 kg (467 Ibs) ...California only 2.9 L (3.1 USqt,2.6 Imp qt) 3.1 L (3.3 USqt,2.7 Imp qt) 3.8 L (4.0 US qt , 3.
113 ENGINE Bore and stroke Compression ratio Displacement Spark plug Standard For cold climate (Below 5`C, 41`F) Spark plug gap Idle speed Valve clearance (Cold) Intake Exhaust 70.0 x 48.6 mm (2.76 x 1.91 in) 11.0 : 1 3 748 cm (45.6 cu-in) CR9EH-9 (NGK) or U27FER 9 (NIPPONDENSO) CR8EH-9 (NGK) or U24FER 9 (NIPPONDENSO) 0.80-0.90 mm (0.031 -0.035 in) 1,100 +/- 100 rpm 1,200 +/- 100 rpm ...California only 0.16 mm (0.006 in) 0.25 mm (0.
114 CHASSIS AND SUSPENSION Caster 26` Trail 99 mm(3.9 in) Tire size, front 120/70 ZR 17 Tire size, rear 170/60 ZR 17 POWER TRANSMISSION Primary reduction Gear ratio 1st 2nd 3rd 4th 5th 6th Final reduction 1.939 2.846 2.062 1.631 1.333 1.153 1.035 2.
115 ELECTRICAL Battery Generator LIGHTS Headlight Brake / taillight Position light License light Turn signal light 12V-10AH 0.37kw 5,000rpm Instrument lights Neutral indicator Turn signal indicator High beam indicator Low oil pressure indicator Side stand indicator Fuel indicator 12V-45/45W x 2 12V-32/2CP x 2 12V-8W x 2 12V-8W 12V-23W 12V-23W 12V-1.7W x 5 12V-1.7W 12V-1.7W x 2 12V-1.7W 12V-1.7W 12V-1.
116 CONSUMER INFORMATION SERVICE MANUALS The Service Manuals used by your authorized Honda dealer are available from your dealer's parts department. Some service procedures require reference to Honda's Common Service Manual as well as the Model Specific Service Manual. Consult your authorized dealer for details.
117 EMISSION CONTROL SYSTEMS Source of Emissions The combustion process produces carbon monoxide and hydrocarbons. Control of hydrocarbons is very important because under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes lean carburetor settings and other systems to reduce carbon monoxide and hydrocarbons.
118 Evaporative Emission Control System (California only) This motorcycle complies with the California Air Resources Board (CARB) requirements for evaporative emission regulations. Fuel vapor from the fuel tank and carburetor is directed into the charcoal canister and air cleaner where it is adsorbed and stored while the engine is stopped.
119 AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW: 1. Removal of, or puncturing the muffler, baffles, header pipes or any other component which conducts exhaust gases. 2. Removal of, or puncturing any part of the intake system. 3. Lack of proper maintenance. 4. Replacing any moving parts of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.
120 WARRANTY SERVICE Owner Satisfaction Your satisfaction and goodwill are important to your dealer and to us. The details of all Honda warranties are explained in the Distributor's Limited Warranty. Normally, any problems with the product will be handled by your dealer's service department. Sometimes, however, in spite of the best intentions of all concerned, is misunderstandings can occur.
121 REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying American Honda Motor Co., Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
