user manual

ManualsBrandsHonda Power Equipment ManualsTillerTiller Honda Mini-Tiller

2 ENGLISH

A FEW WORDS ABOUT SAFETY

Your safety, and the safety of others, is very important. And

using this tiller is an important responsibility.

To help you make informed decisions about safety, we

have provided operating procedures and other information

on labels and in this manual. This information alerts you to

potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about

all the hazards associated with operating or maintaining a

tiller. You must use your own good judgment.

You will find important safety information in a variety of

forms, including:

• Safety Labels – on the tiller.

• Safety Messages – preceded by a safety alert symbol

 and one of three words:

DANGER, WARNING, or CAUTION.

These signal words mean:

• Safety Headings—such as IMPORTANT SAFETY

INFORMATION.

• Safety Section—such as TILLER SAFETY.

• Instructions—how to use this tiller correctly and safely.

This entire book is filled with important safety

information—please read it carefully.

CONTENTS

TILLER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

IMPORTANT SAFETY INFORMATION. . . . . . . . . . . . . . . . 3

ATTACHMENTS AND MODIFICATIONS . . . . . . . . . . . . . . 3

IMPORTANT MESSAGE TO EMPLOYERS . . . . . . . . . . . . 3

IMPORTANT MESSAGE TO PARENTS . . . . . . . . . . . . . . . 3

SAFETY LABEL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . 4

CONTROLS & EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . .5

COMPONENT & CONTROL LOCATIONS . . . . . . . . . . . . . 5

DESCRIPTION OF CONTROLS . . . . . . . . . . . . . . . . . . . . . 6

BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

ARE YOU READY TO OPERATE THE TILLER? . . . . . . . . 8

IS YOUR WORKING AREA READY? . . . . . . . . . . . . . . . . . 8

IS YOUR TILLER READY TO GO? . . . . . . . . . . . . . . . . . . . 8

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

SAFE OPERATING PRECAUTIONS. . . . . . . . . . . . . . . . . . 9

TILLER OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SERVICING YOUR TILLER . . . . . . . . . . . . . . . . . . . . . . . . .12

THE IMPORTANCE OF MAINTENANCE . . . . . . . . . . . . . 12

MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . 12

MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . 13

ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

TRANSMISSION LUBRICATION. . . . . . . . . . . . . . . . . . . . 20

SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

THE IMPORTANCE OF PROPER ASSEMBLY . . . . . . . . 21

IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . 21

UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ADDING OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

STORAGE-TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . .23

STORAGE PREPARATION. . . . . . . . . . . . . . . . . . . . . . . . 23

STORAGE PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . 24

REMOVAL FROM STORAGE . . . . . . . . . . . . . . . . . . . . . . 24

TRANSPORTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

TAKING CARE OF UNEXPECTED PROBLEMS . . . . . . . . .25

ENGINE WILL NOT START. . . . . . . . . . . . . . . . . . . . . . . . .25

LOW POWER OR SPEED WILL NOT INCREASE . . . . . . .25

TILLER TINES (OR ATTACHMENT) WON’T STOP TURNING

WHEN THROTTLE IS AT SLOW POSITION . . . . . . . . . . .25

TECHNICAL & CONSUMER INFORMATION . . . . . . . . . . . .26

SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . 26

CARBURETOR MODIFICATIONS FOR HIGH

ALTITUDE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 26

EMISSIONS CONTROL SYSTEM INFORMATION. . . . . . 27

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

TUNEUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

CONSUMER INFORMATION . . . . . . . . . . . . . . . . . . . . . . .29

 DANGER

You WILL be KILLED or

SERIOUSLY HURT if you

don't follow instructions.



 WARNING

You CAN be KILLED or

SERIOUSLY HURT if you

don't follow instructions.



 CAUTION

You CAN BE HURT if you

don't follow instructions.



Summary of content (30 pages)

PAGE 1
A FEW WORDS ABOUT SAFETY CONTENTS Your safety, and the safety of others, is very important. And using this tiller is an important responsibility. TILLER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 IMPORTANT SAFETY INFORMATION. . . . . . . . . . . . . . . . 3 ATTACHMENTS AND MODIFICATIONS . . . . . . . . . . . . . . 3 IMPORTANT MESSAGE TO EMPLOYERS . . . . . . . . . . . . 3 IMPORTANT MESSAGE TO PARENTS . . . . . . . . . . . . . . . 3 SAFETY LABEL LOCATIONS . . . . . . . .
PAGE 2
Congratulations on your selection of a Honda FG110 Mini-Tiller. We are certain you will be pleased with your purchase of one of the finest tillers on the market. We want to help you get the best results from your new tiller and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a NOTICE symbol.
PAGE 3
TILLER SAFETY IMPORTANT SAFETY INFORMATION Most accidents can be prevented if you follow all instructions in this manual and on the tiller. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Honda Tiller Usage Honda tillers are designed to give safe and dependable service if operated according to instructions and intended use.
PAGE 4
TILLER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your Honda tiller. If a label comes off or becomes hard to read, contact an authorized Honda servicing dealer for a replacement. Letter Marking Meaning A Read and understand the owner’s manual and the operation of all controls before using the machine. Carbon monoxide gas is toxic.
PAGE 5
CONTROLS & EQUIPMENT COMPONENT & CONTROL LOCATIONS [1] [2] A Safety label (page 4) B Identification plate (page 4) 1 Engine switch 2 Throttle lever 3 Handlebar knobs 4 Choke lever 5 Priming bulb 6 Air cleaner 7 Fuel cap 8 Transport wheels (drag bar not shown) 9 Tilling tines 10 Tine shield 11 Engine oil filler cap/engine oil drain 12 Carrying handle 13 Recoil starter grip [3] [13] [4] [12] [A] [5] [6] [11] [7] [8] [B] [10] [9] ENGLISH 5
PAGE 6
CONTROLS & EQUIPMENT DESCRIPTION OF CONTROLS Throttle Lever The throttle lever [1] controls engine speed and tiller tine rotation. OFF ON OFF Pulling the throttle lever towards the grip increases the engine speed, which causes the tines to turn. Releasing the throttle lever reduces engine speed and stops the tiller tines from turning. [2] The tiller will have the greatest tilling force at maximum engine speed. At idle, the tilling tines should stop rotating.
PAGE 7
CONTROLS & EQUIPMENT Transport Wheels [2] The transport wheels [1] are used to move the tiller around. Before tilling, the transport wheels must be removed and the drag bar [4] installed in their place. Carrying Handle Hold the carrying handle [2] when starting the engine. The carrying handle can be used to load/unload the tiller, and to assist in certain engine maintenance procedures. [1] Recoil Starter Grip [3] Pulling the starter grip [3] operates the recoil starter to crank the engine for starting.
PAGE 8
BEFORE OPERATION ARE YOU READY TO OPERATE THE TILLER? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. If anyone approaches you while you are operating the tiller, release the throttle lever and stop the engine. Knowledge IS YOUR TILLER READY TO GO? Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the tiller and its operation before you begin to use it.
PAGE 9
OPERATION SAFE OPERATING PRECAUTIONS Before operating the tiller for the first time, please review the IMPORTANT SAFETY INFORMATION on page 3 and BEFORE OPERATION chapter starting on page 8. Before tilling, remove the lock pin [1], clevis pin [2], and transport wheels [3] and install the drag bar. Even if you have operated other tillers, take time to become familiar with the operation of this tiller’s controls and handling.
PAGE 10
OPERATION Starting The Engine The tiller tines should not rotate with the engine idling. If there is rotation at idle, adjust the idle speed correctly before using the tiller (see page 17). 1. Move the engine switch [1] to the ON position. [2] OFF ON OFF [1] [3] [4] [5] 2. To start a cold engine, move the choke lever [2] up to the CLOSED () position. To restart a warm engine, leave the choke lever down in the OPEN position.
PAGE 11
OPERATION TILLER OPERATION 1. Install the drag bar [3] (see page 9). Honda recommends using the drag bar when tilling. The tiller can be difficult to control without the drag bar installed. 2. Set the tilling depth by moving the drag bar [3] up or down. The ideal height of the drag bar will depend on the type of soil being tilled, and soil conditions at the time of tilling. In general, however, the drag bar should be adjusted so that the tiller is tilted slightly backward. 3. Start the engine (see page 10).
PAGE 12
SERVICING YOUR TILLER THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution.  WARNING Improperly maintaining this tiller, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
PAGE 13
SERVICING YOUR TILLER MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (1) ITEM Perform at every indicated month or operating hour interval, whichever comes first.
PAGE 14
SERVICING YOUR TILLER ENGINE Engine Oil Level Check Check the engine oil level before each use, or every 10 hours if operated continuously. Rest the tiller on a level surface, with the engine stopped and in an upright position. 1. Tip the tiller on its carry handlebar [1] as shown. 2. Remove the oil filler cap/dipstick [2] and wipe it clean. 3. Insert and remove the dipstick without screwing it into the filler opening. Check the oil level shown on the dipstick. 4.
PAGE 15
SERVICING YOUR TILLER Air Filter Check [3] 1. Move the choke lever [1] to the CLOSED () position to prevent dirt from entering the engine. 2. Squeeze together the air cleaner upper tab [3] at the top of the air cleaner cover [5] to release it from its catch, then flip the cover down to remove it. [2] [1] 3. Remove the air filter [6] and check it to be sure it is clean and in good condition. 4. If the air filter is dirty, clean it as described under Air Filter Cleaning.
PAGE 16
SERVICING YOUR TILLER Spark Plug Service [2] Recommended spark plugs: NGK – CM5H or CMR5H NOTICE An incorrect spark plug can cause engine damage. [1] 5 mm 1. Loosen the captive 5 mm hex bolt [1] with a 4 mm Allen wrench, then remove the fan cover [2]. 2. Disconnect the spark plug cap [3], and remove any dirt from around the spark plug area. 3. Remove the spark plug [4] with a 5/8-inch spark plug wrench. 4. Inspect the spark plug.
PAGE 17
SERVICING YOUR TILLER Cooling Fin Inspection Inspect the engine cooling fins [1]. Clean out any dirt and debris so air can flow across the cooling fins. [1] 1. Loosen the 5 mm hex bolt, then remove the fan cover. 2. Remove all dirt and debris from the cooling fins. 3. Install the fan cover and tighten the 5 mm hex bolt securely. Throttle Cable Inspection Verify that the throttle lever [1] operates smoothly, releases properly, and the throttle cable is undamaged.
PAGE 18
SERVICING YOUR TILLER FUEL SYSTEM Refueling Fuel Tank Capacity: 0.55  Check the fuel level by looking through the translucent fuel tank [3].  WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • • • Stop the engine and keep heat, sparks, and flames away. Handle fuel only outdoors. Wipe up spills immediately. [1] [2] [3] If the fuel level is low, refuel in a well-ventilated area with the engine stopped.
PAGE 19
SERVICING YOUR TILLER Fuel Tube Inspection Check the clear fuel return [1] and black fuel supply tubes [2], and replace any tube that is damaged, cracked, or leaking. [1] Refer to the Honda shop manual for tube replacement instructions, or take the tiller to an authorized Honda servicing dealer. [2] Fuel Filter and Fuel Tank Cleaning 1. Remove the fuel tank cap [4]. 2. Tip the tiller as shown and empty the fuel tank into an approved gasoline container. Use a funnel to avoid spilling gasoline. 3.
PAGE 20
SERVICING YOUR TILLER TRANSMISSION LUBRICATION [1] The transmission is pre-lubricated at the factory. [b] [a] At the beginning of each tilling season, or after every 25 hours of use during the season, the transmission should be filled with grease. Replacement grease should be a high quality petroleum based NLGI #2 general purpose grease, usually available in disposable tubes at most hardware or automotive parts stores. [7] [2) 1. Place the tiller on the left side as shown. 2.
PAGE 21
SET-UP THE IMPORTANCE OF PROPER ASSEMBLY Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversight made by the person assembling and servicing a unit can result in faulty operation, damage to the machine, or injury to the operator.  WARNING Improper assembly can cause an unsafe condition that can lead to serious injury or death. Follow the procedures and precautions in the assembly instructions carefully.
PAGE 22
SET-UP UNPACKING 1. Remove all the cardboard from around the handlebar. 2. Carefully remove the tiller and loose parts bag from the carton. The loose parts bag contains this owner’s manual and the drag bar. 3. Unfold the tiller upper handle to the operating position as shown. Be careful not to crimp or pinch the engine switch wires and throttle cable. 4. Tighten the handle knobs [1] to secure the handle in the correct operating position.
PAGE 23
STORAGE-TRANSPORTING STORAGE PREPARATION even less if the gasoline was not fresh when you filled the fuel tank. Proper storage preparation is essential for keeping your tiller trouble free and looking good. The following steps will help to keep rust and corrosion from impairing your tiller’s function and appearance, and will make the engine easier to start when you use the tiller again.
PAGE 24
STORAGE-TRANSPORTING STORAGE PRECAUTIONS TRANSPORTING If your tiller will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated.
PAGE 25
TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Ignition switch OFF. Turn engine switch ON (page 10). Choke lever not in CLOSED () position (cold engine). Move lever to CLOSED () position (page 10). Out of fuel. Add fuel and press priming bulb to fill carburetor (page 10). Bad fuel, tiller stored without treating or draining gasoline, refueled with bad gasoline. Drain fuel tank. Refuel with fresh gasoline (page 19).
PAGE 26
TECHNICAL & CONSUMER INFORMATION This chapter contains important information about serial number locations, high altitude operation, oxygenated fuels, and emissions control systems. SERIAL NUMBER LOCATIONS Record the engine serial number [1], frame serial number [2], and date of purchase in the spaces below. You will need this information when ordering parts and when making technical or warranty inquiries.
PAGE 27
TECHNICAL & CONSUMER INFORMATION EMISSIONS CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
PAGE 28
TECHNICAL & CONSUMER INFORMATION TILLER Model Description code Length x width x height Weight Dry Wet With drag bar With wheels With drag bar With wheels Drive clutch Drive clutch engagement speed Tilling width Tilling depth Transmission drive Tine number Sound pressure level at operator’s ears (LPA) at 6,550 rpm (In accordance with EN709) Sound power level guaranteed (LWA) at 6,550 rpm (In accordance with Directive 2000/14/EC) Vibration test (In accordance with EN709) FG110 DET FAAA 1175 x 365 x 958 mm
PAGE 29
TECHNICAL & CONSUMER INFORMATION CONSUMER INFORMATION Find an Authorized Honda Servicing Dealer in Your Area Visit the Dealer Locator section of your country’s website which is linked to the Honda Power Equipment World Wide Web site: www.honda-eu.com or contact a Honda Customer Information Centre at the following address or telephone number. AUSTRIA Honda Motor Europe (North) Hondastraße 1 2351 Wiener Neudorf Tel. : +43 (0)2236 690 0 Fax : +43 (0)2236 690 480 Website : http://www.honda.
PAGE 30
Mini-Tiller FG110 OWNER'S MANUAL MANUEL DE L'UTILISATEUR BEDIENUNGSANLEITUNG MANUAL DE EXPLICACIONES GEBRIUKSAANWIJZING MANUALE DELL'UTENT See page 21 for assembly. Voir la page 21 pour l'assemblée. Sehen Sie Seite 21 für Versammlung. Vea la página 21 para la asamblea. Zie pagina 21 voor assemblage. Veda la pagina 21 per il complessivo. POM53832 39V25000 00X39-V25-0000 Printed on Recycled Paper IPC xxxxx.2005.11 PRINTED IN U.S.A. © 2005 American Honda Motor Co., Inc.