03/08/21 09:56:48 31KPJ630_001 This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. 2003 Honda Motor Co., Ltd.
03/08/21 09:56:53 31KPJ630_002 2004 Honda CB250 NIGHTHAWK OWNER’S MANUAL
03/08/21 09:57:01 31KPJ630_003 Introduction Congratulations on choosing your Honda motorcycle. When you own a Honda, you’re part of a worldwide family of satisfied customers − people who appreciate Honda’s reputation for building quality into every product. Before riding, take time to get acquainted with your motorcycle and how it works. To protect your investment, we urge you to take responsibility for keeping your motorcycle well maintained. Scheduled service is a must, of course.
03/08/21 09:57:09 31KPJ630_004 Introduction Read the Warranties Booklet (page 189 ) thoroughly so you understand the coverages that protect your new Honda and are aware of your rights and responsibilities. If you have any questions, or if you ever need special service or repairs, remember that your Honda dealer knows your motorcycle best and is dedicated to your complete satisfaction. You may also want to visit our website at www.honda.com.
03/08/21 09:57:15 31KPJ630_005 A Few Words About Safety Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
03/08/21 09:57:21 31KPJ630_006 A Few Words About Safety You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. Safety Headings –– such as Important Safety Reminders or Important Safety Precautions. Safety Section –– such as Motorcycle Safety. Instructions –– how to use this motorcycle correctly and safely.
03/08/21 09:57:31 31KPJ630_007 Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. Motorcycle Safety ............................... 1 Important safety information you should know, plus a look at the safetyrelated labels on your motorcycle. Instruments & Controls .....................
03/08/21 09:57:45 31KPJ630_008 Contents Servicing Your Honda ....................... 49 Why your motorcycle needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................................................... 133 How to store and transport your motorcycle and how to be an environmentally-responsible rider. Taking Care of the Unexpected ........
03/08/21 09:57:47 31KPJ630_009
03/08/21 09:57:52 31KPJ630_010 Motorcycle Safety This section presents some of the most important information and recommendations to help you ride your motorcycle safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your motorcycle. Important Safety Information .................. 2 Accessories & Modifications ................... 5 Safety Labels ............................................
03/08/21 09:57:57 31KPJ630_011 Important Safety Information Your motorcycle can provide many years of service and pleasure−if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual. The following are a few that we consider most important.
03/08/21 09:58:03 31KPJ630_012 Important Safety Information Take Time to Learn & Practice Even if you have ridden other motorcycles, take time to become familiar with how this motorcycle works and handles. Practice in a safe area until you build your skills and get accustomed to the motorcycle’s size and weight. Because many accidents involve inexperienced or untrained riders, we urge all riders to take a certified course approved by the Motorcycle Safety Foundation (MSF). See page 26 .
03/08/21 09:58:09 31KPJ630_013 Important Safety Information Ride within Your Limits Pushing limits is another major cause of motorcycle accidents. Never ride beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your ability to make good judgments and ride safely. Don’t Drink and Ride Alcohol and riding don’t mix.
03/08/21 09:58:16 31KPJ630_014 Accessories & Modifications Modifying your motorcycle or using nonHonda accessories can make your motorcycle unsafe. Before you consider making any modifications or adding an accessory, be sure to read the following information. Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed. Follow all instructions in this owner’s manual regarding accessories and modifications.
03/08/21 09:58:24 31KPJ630_015 Accessories & Modifications Do not install any fairing or windshield unless it was designed and tested by Honda for your motorcycle. Some fairings or windshields, even smaller ones, can cause unstable handling of your motorcycle. This is especially true if the fairing or windshield is poorly designed or improperly mounted. Do not add any electrical equipment that will exceed the motorcycle’s electrical system capacity (page 172 ).
03/08/21 09:58:35 31KPJ630_016 Safety Labels Safety labels on your motorcycle either warn you of potential hazards that could cause serious injury or they provide important safety information. Read these labels carefully and don’t remove them. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.
03/08/21 09:58:45 31KPJ630_017 Safety Labels 8 Motorcycle Safety
03/08/21 09:58:51 31KPJ630_018 Instruments & Controls This section shows the location of all gauges, indicators, and controls you would normally use before or while riding your motorcycle. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful. Component Locations ............................ 10 Indicators ................................................ 13 Controls & Features Fuel Valve..
03/08/21 09:59:01 31KPJ630_019 Component Locations speedometer ignition switch rearview mirror indicators rearview mirror choke knob clutch lever front brake lever throttle grip headlight dimmer switch engine stop switch horn button turn signal switch fuel fill cap 10 Instruments & Controls start button
03/08/21 09:59:08 31KPJ630_020 Component Locations battery steering lock tool kit compartment footpeg passenger footpeg rear brake pedal oil filler cap/dipstick Instruments & Controls 11
03/08/21 09:59:16 31KPJ630_021 Component Locations fuel valve air cleaner owner’s manual storage helmet holder/ seat release shift lever 12 Instruments & Controls side stand footpeg passenger footpeg
03/08/21 09:59:26 31KPJ630_022 Indicators The indicators on your motorcycle keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (1) (2) (3) (4) (5) (6) (1) speedometer (2) odometer (3) gear range indicator (4) neutral indicator (5) side stand indicator (6) turn signal indicator (7) high beam indicator (8) tripmeter (7) Odometer & tripmeter read in miles.
03/08/21 09:59:31 31KPJ630_023 Indicators Lamp Check When applicable, the high beam, neutral, and side stand indicators come on when you turn the ignition switch ON and remain on until you select the low beam, shift out of neutral, or raise the side stand. If one of these indicators does not come on when it should, have your Honda dealer check for burned-out bulbs or other problems.
03/08/21 09:59:42 31KPJ630_024 Indicators 1 speedometer Shows riding speed in miles per hour. 2 odometer Shows the total miles ridden. 3 gear range indicator Shows proper speed range for each gear. 4 neutral indicator (green) Lights when the transmission is in neutral. 5 side stand indicator (amber) Lights when the side stand is put down−to indicate that the side stand ignition cut-off system (page 35 ) is activated.
03/08/21 09:59:50 31KPJ630_025 Indicators 6 turn signal indicator (amber) Flashes when either turn signal operates. 7 high beam indicator (blue) Lights when the headlight is on high beam. 8 tripmeter Shows the number of miles ridden since you last reset the meter. To zero (0) the tripmeter, turn the tripmeter reset knob.
03/08/21 10:00:03 31KPJ630_026 Controls & Features Fuel Valve For complete information about fueling your motorcycle, see page 73 . Choke Knob LEFT FRONT (1) (1) (1) fuel valve (A) The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetors. ON−normal position for riding. OFF−for parking, storing, or transportation. RES−for extra fuel to get to a gas station for refueling.
03/08/21 10:00:14 31KPJ630_027 Controls & Features FRONT Ignition Switch OFF The ignition switch is used for starting and stopping the engine (page 35 ). The ignition key is also used to lock the steering for theft prevention (page 44 ). Insert the key and turn it to the right for the ON position. Key Position ON ( ) OFF 18 Function Electrical circuits on. No electrical circuits function.
03/08/21 10:00:24 31KPJ630_028 Controls & Features Start Button Engine Stop Switch The start button ( 1 ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page 36 . RIGHT HANDLEBAR When the start button is pushed, the starter motor will crank the engine; the headlight will automatically go out, but the taillight will stay on. (2) (1) (1) start button (2) engine stop switch The engine stop switch ( 2 ) is used to stop the engine in an emergency.
03/08/21 10:00:34 31KPJ630_029 Controls & Features If your motorcycle is stopped with the ignition switch ON and the engine stop switch OFF, the headlight and taillight will remain on, resulting in battery discharge. Headlight Dimmer Switch The headlight dimmer switch ( 1 ) is used to change between the high and low beams of the headlight. To operate, turn the switch to HI for high beam, LO for low beam. Turn Signal Switch The turn signal switch ( 2 ) is used to signal a turn or a lane change.
03/08/21 10:00:44 31KPJ630_030 Controls & Features Horn Button The horn is used to alert other motorists. To operate, push the horn button ( 3 ). Tripmeter Reset Knob The reset knob ( 4 ) is used to reset the tripmeter to zero (0) by turning the knob in the direction shown.
03/08/21 10:00:46 31KPJ630_031 22 Instruments & Controls
03/08/21 10:00:51 31KPJ630_032 Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your motorcycle, and adjustments to make for your comfort, convenience, or safety. This section also includes important information about loading. Are You Ready to Ride？ ...................... 24 Protective Apparel ..............................
03/08/21 10:01:01 31KPJ630_033 Are You Ready to Ride? Before you ride your motorcycle for the first time, we urge you to: Read this owner’s manual. Make sure you understand all the safety messages. Know how to operate all the controls. If you must carry an extra helmet while riding, use a commercially-available elastic cord, strap, or net to secure the helmet to the seat. Before each ride, be sure: You feel well and are in good physical and mental condition.
03/08/21 10:01:10 31KPJ630_034 Are You Ready to Ride? Helmets and Eye Protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely. A bright-colored helmet and reflective strips can make you more noticeable in traffic. An open-face helmet offers some protection, but a full-face helmet offers more.
03/08/21 10:01:17 31KPJ630_035 Are You Ready to Ride? A motorcycle riding suit or jacket for comfort as well as protection. Bright-colored and reflective clothing can help make you more noticeable in traffic. Avoid loose clothes that could get caught on any part of your motorcycle. Rider Training Developing your riding skills is an ongoing process. Even if you have ridden other motorcycles, take time to become familiar with how this motorcycle works and handles.
03/08/21 10:01:27 31KPJ630_036 Is Your Motorcycle Ready to Ride? Before each ride, it’s important to inspect your motorcycle and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience. Improperly maintaining this motorcycle or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed.
03/08/21 10:01:37 31KPJ630_037 Is Your Motorcycle Ready to Ride? Leaks, Loose Parts Lights 28 Walk around your motorcycle and look for anything that appears unusual, such as a leak or loose cable. Make sure the headlight, brake light, taillight, and turn signals are working properly. Before Riding If you are carrying a passenger or cargo, also check the following: Load Limits Make sure you do not exceed the load limits (page 31 ). Cargo Check that all cargo is secure.
03/08/21 10:01:46 31KPJ630_038 Is Your Motorcycle Ready to Ride? Check these items after you get on the motorcycle: Throttle Rotate the throttle to check it moves smoothly without binding. Brakes Pull the brake lever and press on the brake pedal to check that they operate normally. Indicators If you haven’t ridden the motorcycle in over a week, you should also check other items, such as the oil level and other fluids. See Periodic Maintenance (page 56 ).
03/08/21 10:01:53 31KPJ630_039 Load Limits & Guidelines Your motorcycle has been designed to carry you and one passenger. When you carry a passenger, you may feel some difference during acceleration and braking. But so long as you keep your motorcycle well-maintained, with good tires and brakes, you can safely carry loads within the given limits and guidelines. However, exceeding the weight limit or carrying an unbalanced load can seriously impair your motorcycle’s handling, braking, and stability.
03/08/21 10:02:03 31KPJ630_040 Load Limits & Guidelines Load Limits Loading Guidelines Following are the load limits for your motorcycle: Your motorcycle is primarily intended for transporting you and a passenger. You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger. maximum weight capacity: 352 lbs (160 kg) includes the weight of the rider, passenger, all cargo, and all accessories.
03/08/21 10:02:11 31KPJ630_041 Load Limits & Guidelines Follow these guidelines whenever you carry a passenger or cargo: Check that both tires are properly inflated (page 107 ). If you change your normal load, you may need to adjust the rear suspension (page 99 ). To prevent loose items from creating a hazard, make sure that all cargo is tied down securely before you ride. Place cargo weight as low and close to the center of your motorcycle as possible. Balance cargo weight evenly on both sides.
03/08/21 10:02:17 31KPJ630_042 Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle, clutch, and brakes. It also provides important information on riding with a passenger or cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 175 ). Safe Riding Precautions ......................... 34 Starting & Stopping the Engine ............. 35 Preparation ........
03/08/21 10:02:22 31KPJ630_043 Safe Riding Precautions Before riding your motorcycle for the first time, please review the Motorcycle Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page 23 . Even if you have ridden other motorcycles, take time to become familiar with how this motorcycle works and handles. Practice in a safe area until you build your skills and get accustomed to the motorcycle’s size and weight.
03/08/21 10:02:31 31KPJ630_044 Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your motorcycle’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death. Your motorcycle can be started with the transmission in gear by pulling in the clutch lever before operating the starter. clutch lever pulled in.
03/08/21 10:02:43 31KPJ630_045 Starting & Stopping the Engine Starting Procedure To restart a warm engine, follow the procedure for High Air Temperature. Normal Air Temperature 10°−35°C (50°−95°F) LEFT FRONT (1) (B) 36 Do not open the throttle when starting the engine with the choke on. This will lean the mixture, resulting in hard starting. 3. Immediately after the engine starts, operate the choke knob to keep fast idle. 4.
03/08/21 10:02:54 31KPJ630_046 Starting & Stopping the Engine High Air Temperature 35°C (95°F) or above 1. Do not use the choke. 2. Open the throttle slightly. 3. Start the engine. 3. Continue warming up the engine until it runs smoothly and responds to the throttle when the choke knob is at fully OFF (B ). Low Air Temperature 10°C (50°F) or below 1. Follow steps 1-2 under Normal Air Temperature. 2. When engine rpm begins to pick up, operate the choke knob to keep fast idle.
03/08/21 10:03:07 31KPJ630_047 Starting & Stopping the Engine 8. Start the engine. Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: 1. Turn the engine stop switch to OFF. 2. Push the choke knob down all the way to fully OFF. 3. Open the throttle fully. 4. Press the start button for 5 seconds. 5. Wait 10 seconds, then press the engine stop switch to RUN. Follow the High Air Temperature starting procedure: 6.
03/08/21 10:03:14 31KPJ630_048 Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop To stop the engine, shift into neutral and turn the ignition switch OFF. Emergency Engine Stop To stop the engine in an emergency, use the engine stop switch. To operate, turn the switch to the OFF position. The engine stop switch should normally remain in the RUN position even when the engine is OFF.
03/08/21 10:03:24 31KPJ630_049 Shifting Gears shifting pattern Your motorcycle has five forward gears in a one-down, four-up shift pattern which is coordinated with a cable-operated clutch system. Learning when to shift gears comes with experience. Keep the following tips in mind: As a general rule, shift while moving in a straight line. 40 Basic Operation & Riding Close the throttle and pull the clutch lever in completely before shifting.
03/08/21 10:03:34 31KPJ630_050 Shifting Gears Avoid downshifting to help slow your motorcycle when engine rpm is high. Downshifting when engine speed is near its allowable maximum may overrev the engine and cause possible damage. To prevent transmission damage, do not coast or tow the motorcycle for long distances with the engine off. Recommended Shift Points Ride in the highest gear that lets the engine run and accelerate smoothly. This will give you good fuel economy and effective emissions control.
03/08/21 10:03:42 31KPJ630_051 Braking Your motorcycle is equipped with mechanically-activated drum brakes. Operating the brake lever applies the front drum brake. Depressing the brake pedal applies the rear drum brake. As a general rule, the front braking system provides about 70 percent of total stopping power. For full braking effectiveness, use both the pedal and lever simultaneously. Using both braking systems will stop your motorcycle faster with greater stability.
03/08/21 10:03:48 31KPJ630_052 Braking When possible, reduce your speed or complete braking before entering a turn. Avoid braking or closing the throttle quickly while turning. Either action may cause one or both wheels to slip and reduce your control of your motorcycle. Riding with your foot resting on the brake pedal or your hand on the brake lever may actuate the brakelight, giving a false indication to other drivers. It may also overheat the brakes, reducing effectiveness.
03/08/21 10:04:01 31KPJ630_053 Parking 1. Look for a level parking area. If you can’t park on a paved surface, make sure the ground surface is firm, especially under the side stand. If you must park on a hill, leave the transmission in gear and position the rear tire against the curb at a 45 degree angle. 2. Use the side stand to support the motorcycle while parked. To lower the side stand, use your foot to guide it down.
03/08/21 10:04:11 31KPJ630_054 Parking 4. Use the helmet holder ( 2 ) to secure your helmet with your motorcycle: Insert the ignition key ( 3 ) and turn it clockwise to unlock the holder (4 ). Hang your helmet on the holder. Turn the key counterclockwise to lock the holder and then remove the key. LEFT REAR (3) (2) Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed.
03/08/21 10:04:18 31KPJ630_055 Parking Theft-Prevention Tips Park your motorcycle in a locked garage whenever possible. If a garage isn’t available, park in a concealed area or in a well-lit area with enough pedestrian traffic to discourage a thief. Always take the ignition key with you. Always use the steering lock (page 44 ), even if you’re parking for just a minute or two. A thief can easily push an unlocked motorcycle to a waiting truck.
03/08/21 10:04:25 31KPJ630_056 Riding with a Passenger or Cargo Your motorcycle is designed to carry you and one passenger. Whenever you add a passenger or cargo, you must be careful not to exceed the total load limits for this vehicle (Load Limits, page 31 ). Make sure your cargo is properly secured (Loading Guidelines, page 31 ). Also consider adjusting the suspension (page 98 ) for the extra load.
03/08/21 10:04:27 31KPJ630_057 48 Basic Operation & Riding
03/08/21 10:04:35 31KPJ630_058 Servicing Your Honda To help keep your motorcycle in good shape, this section includes a Maintenance Schedule for required service, a list of periodic checks you should perform at least once a month, and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking great. For information about the exhaust emission and noise emission requirements of the U.S.
03/08/21 10:04:45 31KPJ630_059 Servicing Your Honda Service Preparations Component Locations ............................ 65 Tool Kit ................................................... 68 Tool Kit Compartment ............................69 Owner’s Manual Storage........................ 70 Seat Removal .......................................... 71 Side Cover Removal............................... 72 Service Procedures Fluids & Filters Fuel .........................................................
03/08/21 10:04:59 31KPJ630_060 Servicing Your Honda The following table summarizes the three types of inspections and servicing recommendations for your motorcycle. Both the pre-ride inspection and the scheduled maintenance at the recommended intervals are necessary to assure safe and dependable performance. The periodic checks provide additional confidence in your motorcycle’s performance.
03/08/21 10:05:05 31KPJ630_061 The Importance of Maintenance Keeping your motorcycle well-maintained is absolutely essential to your safety. It’s also a good way to protect your investment, get maximum performance, avoid breakdowns, and have more fun. A properly maintained motorcycle will also help to reduce air pollution. Remember, proper maintenance is the owner’s responsibility.
03/08/21 10:05:11 31KPJ630_062 Maintenance Safety This section includes instructions on how to perform some important maintenance tasks. If you have basic mechanical skills, you can perform many of these tasks with the tools provided with your motorcycle. Other tasks that are more difficult and require special tools are best performed by professionals. Wheel removal should normally be handled only by a Honda technician or other qualified mechanic.
03/08/21 10:05:18 31KPJ630_063 Maintenance Safety Important Safety Precautions Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several potential hazards: Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you operate the engine. Burns from hot motorcycle parts. Let the engine and exhaust system cool before touching. Injury from moving parts. Do not run the engine unless instructed to do so.
03/08/21 10:05:22 31KPJ630_064 Maintenance Safety Remember that your Honda dealer knows your motorcycle best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new genuine Honda parts or their equivalents for repair and replacement. If you have the tools and skills required for additional maintenance jobs, you can purchase an official Honda Service Manual (page 186 ).
03/08/21 10:05:27 31KPJ630_065 Periodic Maintenance In addition to the regularly scheduled maintenance (page 58 ) and daily pre-ride inspection (page 27 ), consider performing the periodic checks on the following page at least once a month, even if you haven’t ridden your motorcycle, or as often as once a week if you ride frequently or for long distances. It’s a good idea to perform this maintenance any time you clean your motorcycle.
03/08/21 10:05:40 31KPJ630_066 Periodic Maintenance Tires Fluids Lights Freeplay Drive Chain Fuses Nuts & Bolts Check the air pressure with a gauge and add air if needed (page 106 ). Examine the tread for wear (page 108 ). Look closely for nails, embedded objects, cuts, and other types of damage (page 108 ). Roll your motorcycle so you can inspect the entire surface. Check the condition of the rims and spokes. Check the levels of the engine oil (page 80 ).
03/08/21 10:05:46 31KPJ630_067 Maintenance Schedule The required Maintenance Schedule that follows specifies how often you should have your motorcycle serviced, and what things need attention. It is essential to have your motorcycle serviced as scheduled to maintain safe, dependable performance and proper emission control. The service intervals in this Maintenance Schedule are based on average riding conditions.
03/08/21 10:05:53 31KPJ630_068 Maintenance Schedule If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your motorcycle best and is fully equipped to maintain and repair it. If you decide to do your own maintenance, use only genuine Honda parts or their equivalents for repair or replacement to ensure the best quality and reliability. Perform the pre-ride inspection (page 27 ) and owner maintenance (page 58 ) at each scheduled maintenance period.
03/08/21 10:06:00 31KPJ630_069 Maintenance Schedule Summary of Maintenance Schedule Notes & Procedures: NOTES: 1. At higher odometer readings, repeat at the frequency interval established here. 2. Service more frequently if the motorcycle is ridden in unusually wet or dusty areas. 3. Service more frequently if the motorcycle is ridden often at full throttle or in the rain. 4. California type only.
03/08/21 10:06:13 31KPJ630_070 Maintenance Schedule FREQUENCY EMISSION RELATED ITEMS ITEM ＊ ＊ ＊ ＊ ＊ ＊＊ FUEL LINE FUEL STRAINER SCREEN THROTTLE OPERATION CARBURETOR CHOKE AIR CLEANER CRANK CASE BREATHER SPARK PLUGS VALVE CLEARANCE ＊ ENGINE OIL ＊＊ ENGINE OIL STRAINER SCREEN ENGINE IDLE SPEED ＊ EVAPORATIVE EMISSION ＊ CONTROL SYSTEM × 1,000 mi NOTE × 1,000 km 0.6 1.0 2 3 I R I 4 ODOMETER READING (Note 1) 4 24 20 16 12 8 6.4 12.8 19.2 25.6 32.0 38.
03/08/21 10:06:26 31KPJ630_071 Maintenance Schedule FREQUENCY × 1,000 mi NOTE × 1,000 km NON-EMISSION RELATED ITEMS ITEM ＊ ＊＊ DRIVE CHAIN BRAKE SHOE WEAR BRAKE SYSTEM BRAKE LIGHT SWITCH ＊ HEADLIGHT AIM ＊ CLUTCH SYSTEM SIDE STAND SUSPENSION ＊ NUTS, BOLTS, FASTENERS ＊ ＊＊ WHEELS/TIRES ＊＊ STEERING HEAD BEARINGS 0.6 1.0 I I I I I ODOMETER READING (Note 1) 20 24 12 16 4 8 6.4 12.8 19.2 25.6 32.0 38.
03/08/21 10:06:34 31KPJ630_072 Maintenance Record Keeping an accurate maintenance record will help ensure that your motorcycle is properly maintained. Retain detailed receipts to verify the maintenance was performed. If the motorcycle is sold, these receipts should be transferred with the motorcycle to the new owner. Make sure whoever performs the maintenance completes this record.
03/08/21 10:06:41 31KPJ630_073 Maintenance Record Miles (km) 24,000 (38,400) 28,000 (44,800) 32,000 (51,200) 36,000 (57,600) 40,000 (64,000) 44,000 (70,400) 48,000 (76,800) 52,000 (83,200) 56,000 (89,600) 60,000 (96,000) 64,000 (102,400) 68,000 (108,800) 64 Odometer Servicing Your Honda Date Performed By: Notes
03/08/21 10:06:49 31KPJ630_074 Component Locations clutch lever fuel fill cap front brake lever Servicing Your Honda 65
03/08/21 10:06:57 31KPJ630_075 Component Locations battery main fuse fuse box engine idle speed spark plug rear spring pre-load adjuster rear brake adjusting nut tool kit compartment 66 Servicing Your Honda rear brake pedal oil filler cap/dipstick
03/08/21 10:07:04 31KPJ630_076 Component Locations fuel valve rear spring pre-load adjuster owner’s manual storage front brake adjusting nut side stand air cleaner side cover drive chain Servicing Your Honda 67
03/08/21 10:07:17 31KPJ630_077 Tool Kit The tool kit is stored in the tool kit compartment (page 69 ). Some roadside repairs, minor adjustments, and parts replacement can be performed with the tools contained in the kit.
03/08/21 10:07:25 31KPJ630_078 Tool Kit Compartment The tool kit compartment ( 1 ) is located under the right side cover. RIGHT SIDE (4) (2) (1) To reach the tool kit ( 2 ), insert the ignition key ( 3 ) into the key slot in the compartment cover ( 4 ). Turn the key clockwise. Open the compartment cover. To close the compartment cover, align its tabs and push it in. Turn the key counterclockwise. Remove the key.
03/08/21 10:07:31 31KPJ630_079 Owner’s Manual Storage Your motorcycle provides storage for the owner’s manual so you’ll have it with you for easy reference. Store your owner’s manual (and other documents) in the plastic storage bag ( 1 ) in the storage compartment ( 2 ) under the seat. UNDER SEAT (2) (1) Be careful not to flood this area when washing your motorcycle.
03/08/21 10:07:43 31KPJ630_080 Seat Removal Refer to Saf ety Precautions on page 54 . The seat must be removed to access the owner’s manual and to remove the side cover. (2) LEFT SIDE (3) (1) (4) (5) (6) (1) ignition key (2) helmet holder (3) seat lock lever Removal 1. Insert the ignition key (1) into the helmet holder (2). 2. Turn it clockwise and pull the seat lock lever (3) downward. 3. Pull the seat (4) back and up. Installation 1.
03/08/21 10:07:53 31KPJ630_081 Side Cover Removal Refer to Saf ety Precautions on page 54 . The side cover ( 1 ) must be removed for battery and air cleaner maintenance. (1) (3) 72 (2) Installation Installation can be done in the reverse order of removal. (3) (3) (1) side cover (2) bolts Removal 1. Remove the seat ( page 71 ). 2. Remove the bolts ( 2 ). 3. Pull out the studs ( 3 ).
03/08/21 10:08:02 31KPJ630_082 Fuel Refer to Saf ety Precautions on page 54 . Fuel Recommendation type pump octane number unleaded 86 (or higher) We recommend that you use unleaded fuel because it produces fewer engine deposits and extends the life of exhaust system components. Use of lower octane gasoline can cause persistent ‘‘pinging’’ or ‘‘spark knock’’ (a loud rapping noise) which, if severe, can lead to engine damage.
03/08/21 10:08:12 31KPJ630_083 Fuel Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust, or water in the fuel tank. Refueling Procedure Refer to Saf ety Precautions on page 54 . Fuel Capacity (3) (1) Fuel tank capacity, including reserve: 4.23 US gal (16.0 ) Reserve capacity: 0.85 US gal (3.
03/08/21 10:08:20 31KPJ630_084 Fuel 2. Open the cap. 3. Add fuel until the level reaches the bottom of the filler neck ( 3 ). Avoid overfilling the tank. There should be no fuel in the filler neck. 4. After refueling, align the latch in the cap with the slot in the filler neck. Push the cap into the filler neck until it snaps and locks. 5. Remove the ignition key from the cap. 6. Turn the fuel valve ON (if it was set on RES). Gasoline is highly flammable and explosive.
03/08/21 10:08:26 31KPJ630_085 Engine Oil Engine oil quality is a major factor that affects both the performance and the service life of the engine. Using the proper oil (page 77 ), and regularly checking, adding, and changing oil will help extend your engine’s life. Even the best oil wears out. Changing oil helps get rid of dirt and deposits in the engine. Operating the engine with old or dirty oil can damage your engine.
03/08/21 10:08:34 31KPJ630_086 Engine Oil Oil Recommendation API classification viscosity (weight) JASO T 903 standard SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W-40 suggested oil＊ Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil, or an equivalent motorcycle oil. ＊ Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label.
03/08/21 10:08:44 31KPJ630_087 Engine Oil Your motorcycle does not need oil additives. Use the recommended oil. Do not use oils with graphite or molybdenum additives. They may adversely affect clutch operation. Do not use API SH or higher oils displaying a circular API ‘‘energy conserving’’ service label on the container. They may affect lubrication and clutch performance. NOT RECOMMENDED OK Do not use non-detergent, vegetable, or castor based racing oils.
03/08/21 10:08:50 31KPJ630_088 Engine Oil JASO T 903 standard The JASO T 903 standard is an index to choose engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard has the following classification on the oil container.
03/08/21 10:09:00 31KPJ630_089 Engine Oil Checking & Adding Oil Refer to Saf ety Precautions on page 54 . RIGHT SIDE (1) (2) (3) (1) oil filler cap/dipstick (2) upper level mark (3) lower level mark 1. Park your motorcycle on its side stand on a firm, level surface. 80 Servicing Your Honda 2. Start the engine and let it idle for 3−5 minutes. 3. Stop the engine and wait 2−3 minutes. 4. Remove the oil filler cap/dipstick ( 1 ) and wipe it clean. 5. Hold the motorcycle in an upright position. 6.
03/08/21 10:09:10 31KPJ630_090 Engine Oil 7. Remove the oil filler cap/dipstick and check the oil level. If the oil is at or near the upper level mark ( 2 ) –– you do not have to add oil. If the oil is below or near the lower level mark ( 3 ) –– add the recommended oil until it reaches the upper level mark. (Do not overfill.) 8. Reinstall the oil filler cap/dipstick. 9. Check for oil leaks. Changing Engine Oil Refer to Saf ety Precautions on page 54 .
03/08/21 10:09:20 31KPJ630_091 Engine Oil Drain the Engine Oil: 1. Park the motorcycle on its side stand on a firm, level surface. 2. If the engine is cold, start it and let it idle for 3−5 minutes. Turn the engine off. Wait 2−3 minutes for the oil to settle. 3. Place a drain pan under the crankcase drain bolt ( 1 ). 4. To drain the oil, remove the oil filler cap/dipstick, crankcase drain bolt ( 1 ), and sealing washer ( 2 ).
03/08/21 10:09:33 31KPJ630_092 Engine Oil 5. Pour the drained oil into a suitable container and dispose of it in an approved manner (page 139 ). Add Engine Oil: 7. Fill the crankcase with the recommended oil (page 77 ), approximately: 1.6 US qt (1.5 ) Improper disposal of drained f luids is harmf ul to the environment. 6. Check the condition of the sealing washer on the drain bolt. Replace the washer every other time the oil is changed. Install the drain bolt and tighten it to the specified torque: 8.
03/08/21 10:09:41 31KPJ630_093 Air Cleaner Refer to Saf ety Precautions on page 54 . Service the air cleaner more frequently if you ride in unusually wet or dusty areas. Your Honda dealer can help you determine the correct service interval for your riding conditions. Your motorcycle’s air cleaner has very specific performance requirements. Use a new genuine Honda air cleaner specified for your model or an air cleaner of equivalent quality. Using the wrong air cleaner may result in premature engine damage.
03/08/21 10:09:55 31KPJ630_094 Air Cleaner LEFT SIDE (3) Replacement 1. Remove the seat (page 71 ) and the side cover (page 72 ). 2. Remove the screws ( 1 ) that secure the air cleaner housing cover ( 2 ). 3. Remove the cover. 4. Pull the retainer (3 ) out and remove the air cleaner ( 4 ). LEFT SIDE (2) (1) (1) screws (2) air cleaner housing cover (4) (5) (3) retainer (4) air cleaner (5) tube 5. Disconnect the tube ( 5 ) from the air cleaner. 6. Discard the air cleaner. 7. Install a new air cleaner.
03/08/21 10:10:04 31KPJ630_095 Crankcase Breather Refer to Saf ety Precautions on page 54 . Draining Service the crankcase breather more frequently if your motorcycle is ridden in the rain or often at full throttle. Service the breather if you can see deposits in the transparent section of the drain tube. RIGHT SIDE (1) (1) crankcase breather tube plug 1. Place a drain pan under the crankcase breather tube plug ( 1 ). 2. Remove the plug to drain the deposits in the tube. 3.
03/08/21 10:10:14 31KPJ630_096 Throttle Throttle Freeplay Refer to Saf ety Precautions on page 54 . Inspection Check freeplay at the throttle grip flange. Freeplay: 1/16−1/4 in (2−6 mm) If necessary, adjust to the specified range. RIGHT HANDLEBAR Adjustment 1. Loosen the lock nut ( 1 ). 2. Turn the adjuster ( 2 ). 3. After adjustment, check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions.
03/08/21 10:10:21 31KPJ630_097 Throttle Throttle Inspection Refer to Saf ety Precautions on page 54 . 1. Check that the throttle assembly is positioned properly and the securing bolts are tight. 2. Check for smooth rotation of the throttle from fully open to fully closed in all steering positions. If there is a problem, see your Honda dealer.
03/08/21 10:10:30 31KPJ630_098 Clutch System Your motorcycle’s manually-activated, wet, multiplate clutch is part of the primary drive system. Proper freeplay adjustment allows a smooth, gradual engagement when shifting gears. Clutch Freeplay Refer to Saf ety Precautions on page 54 . LEFT HANDLEBAR Improper freeplay adjustment can cause premature clutch wear.
03/08/21 10:10:43 31KPJ630_099 Clutch System Inspection 1. Check freeplay: 3/8−13/16 in (10−20 mm) LEFT HANDLEBAR (3) (2) If necessary, adjust to the specified range. Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. (＋) (4) (−) (2) dust cover (3) upper lock nut (4) upper clutch cable adjuster (＋) increase freeplay (−) decrease freeplay 1. Pull back the rubber dust cover (2 ). 2. Loosen the upper lock nut ( 3 ). 3.
03/08/21 10:10:56 31KPJ630_100 Clutch System Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit –– or the correct freeplay cannot be obtained –– attempt adjustment with the lower clutch cable adjuster. RIGHT SIDE (5) (6) 1. Loosen the upper lock nut ( 3 ) and turn the upper clutch cable adjuster ( 4 ) all the way in (to provide maximum freeplay). Tighten the upper lock nut. 2. Loosen the lower lock nut ( 5 ). 3.
03/08/21 10:11:02 31KPJ630_101 Clutch System 5. Start the engine, pull the clutch lever in, and shift into gear. Make sure the engine does not stall and the motorcycle does not creep. Gradually release the clutch lever and open the throttle. Your motorcycle should move smoothly and accelerate gradually. If you cannot get proper adjustment, or the clutch does not work properly, the cable or clutch friction discs may be worn. See your Honda dealer or refer to the official Honda Service Manual (page 186 ).
03/08/21 10:11:15 31KPJ630_102 Engine Idle Speed The best way to assure proper carburetion is to see your Honda dealer for regularly scheduled servicing, including carburetor adjustment. Remember, idle speed adjustment is not a ‘‘cure-all’’ for other problems in your engine’s fuel-delivery system. Adjusting the idle will not compensate for a fault elsewhere. The engine must be at normal operating temperature for accurate idle speed adjustment.
03/08/21 10:11:21 31KPJ630_103 Engine Idle Speed 3. Connect a tachometer to the engine. 4. Shift into neutral. Start the engine. 5. Adjust idle speed with the throttle stop screw ( 1 ).
03/08/21 10:11:34 31KPJ630_104 Spark Plugs Spark Plug Recommendation standard spark plug for cold climate (below 5°C, 41°F) for extended high speed riding CR6HSA (NGK) or U20FSR−U (DENSO) CR5HSA (NGK) or U16FSR−U (DENSO) CR7HSA (NGK) or U22FSR−U (DENSO) Spark Plug Replacement Refer to Saf ety Precautions on page 54 . 1. Clean any dirt from around the spark plug bases. 2. Disconnect the spark plug cap. Take care to avoid damaging the spark plug wire when disconnecting the cap. 3.
03/08/21 10:11:42 31KPJ630_105 Spark Plugs 4. Inspect the electrodes and center porcelain for deposits, corrosion, or carbon fouling. If the corrosion or deposits are heavy, replace the plug. Clean a carbon or wet-fouled plug with a plug cleaner, if available, or a wire brush. 5. Check the spark plug gap ( 1 ) of each new plug, using a wire-type feeler gauge. If adjustment is necessary, bend the side electrode ( 2 ) carefully. The gap should be: 0.024−0.028 in (0.60−0.
03/08/21 10:11:49 31KPJ630_106 Spark Plugs 7. Tighten each spark plug: 1/8-1/4 turn after it seats (if the old plug is good) 1/2 turn after it seats (if installing a new plug) Improperly tightened spark plugs can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged. 8. Reinstall the spark plug caps. Take care to avoid pinching any cables or wires.
03/08/21 10:11:57 31KPJ630_107 Suspension Your front and rear suspension systems use springs and hydraulic damping devices that suspend your weight and most of the weight of your motorcycle. The spring pre-load for your rear suspension system adjusts the amount of force required to begin compression of the spring. The oil damper systems hydraulically control the natural compression and rebound of the suspension springs so that traction and comfort are maintained as the wheels ride over road surfaces.
03/08/21 10:12:07 31KPJ630_108 Suspension Rear Suspension Adjustment Rear Suspension Spring Pre-load The rear suspension can be adjusted for rider (and passenger) weight and riding conditions by changing the spring pre-load. Refer to Saf ety Precautions on page 54 . Do not attempt to disassemble, service, or dispose of the damper; see your Honda dealer. The instructions found in this owner’s manual are limited to adjustments of the shock assembly only.
03/08/21 10:12:15 31KPJ630_109 Suspension The spring pre-load adjuster ( 4 ) has 5 positions for different load or riding conditions. Use the pin spanner ( 1 ) and extension bar ( 2 ) to adjust the rear shock spring preload. Position 1: for a light load and smooth road conditions. Position 2: standard position. Positions 3 to 5: for when the motorcycle is more heavily loaded. (Also increase spring pre-load for stiffer rear suspension.
03/08/21 10:12:23 31KPJ630_110 Brakes Mechanically-activated drum braking systems on your motorcycle dissipate the heat generated by the friction of the brake shoes on the drum as the wheels are slowed. Front Brake Lever Freeplay Refer to Saf ety Precautions on page 54 .
03/08/21 10:12:37 31KPJ630_111 Brakes Inspection 1. Check freeplay: 3/8−13/16 in (10−20 mm) If necessary, adjust to the specified range. Adjustment 1. Make free play adjustments by turning the adjusting nut ( 2 ) at the brake arm. Make sure the cut-out on the adjusting nut is seated on the brake arm pin (3 ) after making final free play adjustment. 2. Apply the brake several times and check for free wheel rotation after the brake lever is released.
03/08/21 10:12:51 31KPJ630_112 Brakes Rear Brake Pedal Freeplay Refer to Saf ety Precautions on page 54 . Pedal Height Adjustment The stopper bolt is provided to allow adjustment of the pedal height. 1. Loosen the lock nut ( 1 ) and turn the stopper bolt ( 2 ). 2. Tighten the lock nut ( 1 ). RIGHT FRONT Inspection 1. Place your motorcycle on its side stand. 2. Check freeplay by slowly depressing the brake pedal ( 3 ) until the brake starts to engage.
03/08/21 10:13:03 31KPJ630_113 Brakes Adjustment 1. Turn the rear brake adjusting nut ( 4 ). Make sure the cut-out on the adjusting nut is seated on the brake arm pin ( 5 ). 2. Apply the brake, release it, and then spin the wheel and check that it rotates freely. Repeat this procedure several times. 3. Check the freeplay. If you can’t adjust the freeplay properly, see your Honda dealer.
03/08/21 10:13:16 31KPJ630_114 Brakes Brake Shoe Wear Refer to Saf ety Precautions on page 54 . The front and rear brakes are equipped with external brake wear indicators that let you check brake wear without disassembly. Application of the brake control (lever or pedal) causes the arrow on the brake arm to move toward a reference mark on the brake panel.
03/08/21 10:13:23 31KPJ630_115 Tires To safely operate your motorcycle, your tires must be the proper type and size, in good condition with adequate tread, and correctly inflated for the load you are carrying. for wear and damage, and our recommendations for tire repair and replacement. Air Pressure Refer to Saf ety Precautions on page 54 . Using tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
03/08/21 10:13:31 31KPJ630_116 Tires We recommend that you visually check your tires before every ride and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tires might be low. Even tires that are in good condition may lose one to two psi per month if not checked and adjusted regularly. The recommended ‘‘cold’’ tire pressures are: front rear 29 psi (200 kPa , 2.00 kgf/cm ) 29 psi (200 kPa , 2.
03/08/21 10:13:40 31KPJ630_117 Tires Inspection Refer to Saf ety Precautions on page 54 . Whenever you check the tire pressures, you should also look for: Bumps or bulges in the side of the tire or the tread. Replace any tire that has a bump or bulge. Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tire or tread. Excessive tread wear.
03/08/21 10:13:50 31KPJ630_118 Tires For the best performance, you should replace a tire before the tread depth at the center reaches the following limits: front rear 0.06 in (1.5 mm) 0.08 in (2.0 mm) If the wear indicators are visible, replace the tire immediately as it is no longer safe. Tire & Tube Repair A temporary repair can sometimes be made in an emergency situation.
03/08/21 10:13:57 31KPJ630_119 Tires If you decide to only replace the tube but not the tire, you should not exceed 50 mph (80 km/h) for the first 24 hours, or 80 mph (130 km/h) at any time thereafter. In addition, you may not be able to safely carry as much weight. Repair work should be done by a professional and the wheel should be balanced before you ride. If you have a tire and tube professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.
03/08/21 10:14:07 31KPJ630_120 Tires The recommended tires for your motorcycle are: Installing improper tires on your motorcycle can affect handling and stability. This can cause a crash in which you can be seriously hurt or killed. Always use the size and type of tires recommended in this owner’s manual. front rear 90/100−18M/C 54S DUNLOP K300MA 120/90−16M/C 63S DUNLOP K327AG Whenever you replace a tire, remember: Have the wheel balanced after the tire is installed.
03/08/21 10:14:14 31KPJ630_121 Tires Have a new tube installed whenever a tire is replaced. The old tube will probably be stretched. If installed in a new tire, it could fail. If you have a tire professionally replaced at a non-Honda facility, we recommend that you have the work checked by your Honda dealer. Important Safety Reminders Do not install a radial tire on this motorcycle. Mixing bias-ply and radial tires can adversely affect handling and stability. Do not install car tires on this motorcycle.
03/08/21 10:14:26 31KPJ630_122 Side Stand Refer to Saf ety Precautions on page 54 . LEFT SIDE (1) (1) side stand spring Check the spring for damage or loss of tension. Check the side stand ignition cut-off system: 1. Sit astride the motorcycle and put the transmission in neutral. 2. Raise the side stand. 3. Start the engine. 4. Pull the clutch lever in. 5. Shift the transmission into gear. 6. Lower the side stand all the way. The engine should stop as you lower the side stand.
03/08/21 10:14:34 31KPJ630_123 Drive Chain An endless (riveted master link) chain connects the countershaft and rear wheel sprockets. The O-ring chain uses rubber rings between the side plates of the pin and roller links to seal in the manufacturer-installed lubricating grease and keep out moisture and dirt. The service life of the chain depends on proper lubrication and adjustment. Poor maintenance can cause premature wear or damage to the drive chain or sprockets.
03/08/21 10:14:44 31KPJ630_124 Drive Chain LEFT SIDE Inspection (1) Refer to Saf ety Precautions on page 54 . 1. Check slack in the lower drive chain ( 1 ) run midway between the sprockets. Drive chain slack should allow the following vertical movement by hand: 13/16−1 3/16 in (20−30 mm) 2. Check drive chain slack at several points along the chain. The slack should remain constant. If it isn’t, some links may be kinked and binding. Lubricating the chain will often eliminate binding and kinking. 3.
03/08/21 10:14:51 31KPJ630_125 Drive Chain Replace the drive chain (page 120 ) if it has damaged rollers, loose pins, or kinks that cannot be freed. Lubricate the drive chain (page 119 ) if it appears dry or shows signs of rust. Lubricate any kinked or binding links and work them free. Adjust chain slack if needed. 4. Inspect the front and rear sprocket teeth for excessive wear or damage. If necessary, have your Honda dealer replace a worn sprocket.
03/08/21 10:15:00 31KPJ630_126 Drive Chain Wear Inspection The bottom part of the frame may be damaged by excessive drive chain slack of more than: 1 9/16 in (40 mm) LEFT SIDE Adjustment (2) (3) (2) red zone (3) long index mark Check the chain wear label when adjusting the chain. If the red zone ( 2 ) on the label aligns with the long index mark ( 3 ) on the chain adjuster plates after the chain has been adjusted to the proper slack, the chain is excessively worn and must be replaced.
03/08/21 10:15:09 31KPJ630_127 Drive Chain LEFT SIDE (1) (5) (4) (3) (2) (1) rear axle nut (4) index mark (2) lock nut (5) rear edge of (3) drive chain adjusting slot adjustment nut 1. Place the motorcycle on its side stand with the transmission in neutral and the ignition switch OFF. 2. Loosen the rear axle nut ( 1 ). 118 Servicing Your Honda 3. Loosen the lock nuts ( 2 ) on both sides of the swingarm. 4.
03/08/21 10:15:18 31KPJ630_128 Drive Chain 5. Check rear axle nut alignment by making sure the chain adjuster index marks ( 4 ) align with the rear edge ( 5 ) of the adjusting slots. Both marks should correspond. If the axle is misaligned, turn the right or left adjusting nut until the marks correspond on the rear edge of the adjusting slots and recheck chain slack. 6. Torque the rear axle nut to: 43 lbf·ft (59 N·m , 6.
03/08/21 10:15:30 31KPJ630_129 Drive Chain Lubricate only with SAE 80 or 90 gear oil. Commercial chain lubricants may contain solvents which could damage the rubber O-rings. Removal, Cleaning & Replacement Refer to Saf ety Precautions on page 54 . Your motorcycle has an endless (riveted master link) type chain. It should only be removed or replaced by your Honda dealer. The O-rings can be damaged by steam cleaning, high pressure washers, and certain solvents. 120 Servicing Your Honda 1.
03/08/21 10:15:39 31KPJ630_130 Battery Your motorcycle has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water as you would with a conventionaltype battery. Your battery is a maintenance-f ree type and can be permanently damaged if the cap strip is removed. Electrical accessories use current from the battery –– even when the ignition is OFF. Limited operation also allows the battery to discharge.
03/08/21 10:15:47 31KPJ630_131 Battery Battery Storage Refer to Saf ety Precautions on page 54 . If you plan to store your motorcycle, we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life. If you do not remove the battery, we recommend disconnecting the battery cables (negative cable first). You will get the best storage results from removing the battery and slow (trickle) charging it every 30 days (see Battery Charging, page 124 ).
03/08/21 10:16:01 31KPJ630_132 Battery The battery is located behind the right side cover. 1. Remove the seat (page 71 ) and the side cover (page 72 ). RIGHT SIDE (2) (6) (1) 2. Disconnect the negative (−) terminal lead ( 1 ) from the battery first, then disconnect the positive (＋) terminal lead ( 2 ). 3. Remove the battery holder (3 ) by removing the bolt ( 4 ) and nut (5 ). 4. Pull the battery ( 6 ) out of the battery box.
03/08/21 10:16:10 31KPJ630_133 Battery 5. Charge the battery (see following section), unless you have been riding regularly. 6. Store your battery in an easy-to-reach location off the floor, in an area protected from freezing temperatures and direct sunlight. 7. Clean the battery box after removing the battery for storage. Dry the battery box and, if paint is missing, re-paint the area. 8. Slow charge the battery (see following section) once every 30 days.
03/08/21 10:16:14 31KPJ630_134 Battery We recommend using a ‘‘trickle’’ charger ( 1 ) for home charging. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions. Avoid using an automotive-type battery charger. An automotive charger can overheat a motorcycle battery and cause permanent damage.
03/08/21 10:16:24 31KPJ630_135 Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values your motorcycle. A clean motorcycle is also easier to inspect and service. General Recommendations Refer to Saf ety Precautions on page 54 .
03/08/21 10:16:29 31KPJ630_136 Appearance Care We recommend the use of a garden hose to wash your motorcycle. High pressure washers (like those at coinoperated car washes) can damage certain parts of your motorcycle. After cleaning, inspect for damage, wear, and leaks (fuel, oil). High pressure water (or air) can damage certain parts of your motorcycle.
03/08/21 10:16:39 31KPJ630_137 Appearance Care Washing Your Motorcycle with a Mild Detergent Refer to Saf ety Precautions on page 54 . 1. Rinse your motorcycle thoroughly with cool water to remove loose dirt. 2. Fill a bucket with cool water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing motorcycles or automobiles. 3. Wash your motorcycle with a sponge or a soft towel. As you wash, check for heavy grime.
03/08/21 10:16:46 31KPJ630_138 Appearance Care 7. As a precaution, ride your motorcycle at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Spray Cleaning Your Motorcycle Refer to Saf ety Precautions on page 54 . Avoid using spray cleaner products on the tires or suspension components.
03/08/21 10:16:57 31KPJ630_139 Appearance Care Motorcycle Condition Dust and fingerprint smudges. Light road grime. Heavy grime. Oil leaks. Brake dust. Dull, corroded chrome or aluminum. 130 Servicing Your Honda Recommended Cleaning Apply a spray cleaner/polish and wipe the paint, chrome, glass, and clear plastic. Spray any difficult-to-reach or very dirty areas with a spray cleaner/degreaser. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Use a spray cleaner/degreaser.
03/08/21 10:17:04 31KPJ630_140 Appearance Care Finishing Touches Refer to Saf ety Precautions on page 54 . If the frame has a chip that exposes the metal, first apply primer (to prevent corrosion) and then apply the touch-up paint. Several thin layers of touch-up paint are better than one thick coat. After washing your motorcycle, consider using a commercially-available spray cleaner/polish or quality liquid or paste wax to finish the job.
03/08/21 10:17:06 31KPJ630_141 132 Servicing Your Honda
03/08/21 10:17:11 31KPJ630_142 Tips Here’s a few helpful tips on how to store and transport your Honda, and how to be an environmentally responsible motorcycle owner. Storing Your Honda ............................. 134 Transporting Your Motorcycle ............ 138 You & the Environment .......................
03/08/21 10:17:21 31KPJ630_143 Storing Your Honda If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your motorcycle and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your motorcycle running again. For more information about storage, refer to the Honda Motorcycle Winter Storage Guide, available from your Honda dealer.
03/08/21 10:17:29 31KPJ630_144 Storing Your Honda 3. Drain the carburetors into an approved gasoline container and dispose of it in an approved manner (page 139 ). If storage will last longer than one month, carburetor draining is important, to assure proper performance after storage. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. 4. To prevent rusting in the cylinders, perform the following: Remove the spark plug caps from the spark plugs.
03/08/21 10:17:39 31KPJ630_145 Storing Your Honda With the engine stop switch in the RUN position, press the start button several times to crank the engine and distribute the oil. Reinstall the spark plugs and spark plug caps. 5. Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page 124 ) once a month. 6. Wash and dry your motorcycle. Wax all painted surfaces. Apply rustinhibiting oil to the chrome pieces. 7.
03/08/21 10:17:51 31KPJ630_146 Storing Your Honda Removal from Storage Refer to Saf ety Precautions on page 54 . 1. Uncover and clean your motorcycle. 2. If your motorcycle has been stored for more than four months –– change the engine oil (page 81 ). 3. If your motorcycle has been stored for more than two months –– ask your Honda dealer to drain and replace the fuel. 4. Charge the battery (page 124 ) as required. Install the battery. 5. Lubricate the drive chain (page 119 ). 6.
03/08/21 10:17:56 31KPJ630_147 Transporting Your Motorcycle If your motorcycle needs to be transported, it should be carried on a motorcycle trailer, or a truck or trailer with a flatbed area. For information about 24-hour emergency assistance, see page 191 . Do not tow your motorcycle, as towing can seriously damage the transmission.
03/08/21 10:18:02 31KPJ630_148 You & the Environment Owning and riding a motorcycle can be enjoyable, but you must do your part to protect nature. Following are tips on how you can be an environmentally-responsible motorcycle owner. Choose Sensible Cleaners. Use a biodegradable detergent when you wash your motorcycle. Avoid aerosol spray cleaners that contain chlorofluorocarbons (CFCs) which damage the atmosphere’s protective ozone layer.
03/08/21 10:18:04 31KPJ630_149 140 Tips
03/08/21 10:18:10 31KPJ630_150 Taking Care of the Unexpected This section discusses the more common problems that can occur with your motorcycle while you’re riding. It tells you how to evaluate each problem and what actions you can take to try to resume riding. If the problem cannot be safely solved, this section also gives instructions on the proper way to have your motorcycle transported. General Guidelines ............................... 142 If Your Engine Quits or Won’t Start ........................
03/08/21 10:18:19 31KPJ630_151 Taking Care of the Unexpected General Guidelines Keeping your motorcycle well-maintained is the best way to reduce the possibility of having a problem on the road. However, since problems can arise even with wellmaintained machines, you may consider subscribing to an emergency roadside service plan. (USA only: For information about the Honda Rider’s Club of America, see page 193 .
03/08/21 10:18:24 31KPJ630_152 If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine−or experience poor engine performance−the following information may help you. If you can’t correct the problem, see your Honda dealer. If your motorcycle won’t start, listen as you press the start button.
03/08/21 10:18:39 31KPJ630_153 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON. transmission not in neutral Shift into neutral. side stand down (when Raise the side stand. Put the transmission in transmission not in neutral) neutral, pull the clutch lever in, or raise the side stand. blown fuse Replace with a new fuse of the same rating (page 156 ). battery lead loose Tighten the battery lead.
03/08/21 10:18:52 31KPJ630_154 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor works, but the engine won’t start. POSSIBLE CAUSE WHAT TO DO engine stop switch OFF Turn the engine stop switch to RUN. out of fuel Fill the fuel tank. flooded engine See F looded Engine (page 38 ). loose or unconnected spark Install the ignition coil connectors and ignition coils plug caps securely. If the engine still won’t start, see your Honda dealer. loose battery cables Tighten the battery terminal bolts.
03/08/21 10:19:06 31KPJ630_155 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but stalls as you shift into gear. POSSIBLE CAUSE WHAT TO DO side stand down Raise the side stand. Start again. SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO idles roughly, too fast, stalls Check engine idle adjustment (page 93 ). If the problem persists, see your Honda dealer. runs erratically, misfires See your Honda dealer. blubbers (rich fuel mixture) See your Honda dealer.
03/08/21 10:19:18 31KPJ630_156 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. (cont’d) POSSIBLE CAUSE WHAT TO DO sooty exhaust (rich fuel See your Honda dealer. mixture) detonates or pings under If applicable, switch to the recommended octane load gasoline (page 73 ) or change your brand of gasoline. If the problem persists, see your Honda dealer. See your Honda dealer. afterfires (backfires) See your Honda dealer.
03/08/21 10:19:24 31KPJ630_157 If You Have a Flat Tire A flat tire is always unwelcome, especially if you are far from help. If you think you are losing air, or you hit a pothole or hard object, pull safely to the side of the road so you can inspect the tires and assess the situation. (Be sure to park on a firm, level surface and use the side stand for support.) You should examine the tire treads and sidewalls for foreign objects or damage.
03/08/21 10:19:30 31KPJ630_158 If You Have a Flat Tire Riding your motorcycle with a temporary tire or tube repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed. If you must ride with a temporary tire repair, ride slowly and carefully and do not exceed 30 mph (50 km/h) until the tire and tube are replaced.
03/08/21 10:19:42 31KPJ630_159 If You Have a Flat Tire Emergency Front Wheel Removal/Installation Refer to Saf ety Precautions on page 54 . We recommend wheel removal be done only by your Honda dealer or another qualified mechanic. Do not attempt to remove the wheel on your own. Wheel removal requires mechanical skill and professional tools. Removal 1. Park your motorcycle on a firm, level surface. 2. Raise the front wheel off the ground by placing a support block under the engine.
03/08/21 10:19:59 31KPJ630_160 If You Have a Flat Tire 6. Remove the front axle shaft ( 6 ), wheel and side collar. RIGHT FRONT (6) Installation 1. Install the side collar and position the wheel between the fork legs. Insert the front axle shaft from the right side, through the left fork leg and wheel hub. Make sure the tang ( 1 ) on the left front fork leg is located in the slot ( 2 ) in the brake panel ( 3 ).
03/08/21 10:20:07 31KPJ630_161 If You Have a Flat Tire 2. Tighten the front axle nut to the specified torque: 43 lbf·ft (59 N·m , 6.0 kgf·m) 3. Install the brake cable and front brake adjusting nut. 4. Operate the front brake and pump the fork several times. Check for free wheel rotation after the brake is released. Recheck the wheel if the brake drags or the wheel does not rotate freely. If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly.
03/08/21 10:20:24 31KPJ630_162 If You Have a Flat Tire Emergency Rear Wheel Removal/Installation Refer to Saf ety Precautions on page 54 . disconnect the brake rod (2 ) from the brake arm ( 3 ) by pushing down on the rear brake pedal. RIGHT REAR (2) (1) We recommend wheel removal be done only by your Honda dealer or another qualified mechanic. Do not attempt to remove the wheel on your own. Wheel removal requires mechanical skill and professional tools. Removal 1.
03/08/21 11:08:03 31KPJ630_163 If You Have a Flat Tire 4. Disconnect the brake stopper arm ( 4 ) from the brake panel by removing the cotter pin ( 5 ), stopper arm nut ( 6 ), washer and rubber grommet. LEFT REAR (7) 5. Remove the rear axle nut ( 7 ) while holding the axle at the other end with a wrench. 6. Remove the drive chain ( 8 ) from the rear sprocket by pushing the rear wheel forward. 7. Remove the rear axle shaft ( 9 ), rear wheel and side collars from the swingarm.
03/08/21 10:20:50 31KPJ630_164 If You Have a Flat Tire Installation 1. Install the side collars. 2. Place the wheel into the swingarm and install the drive chain over the rear sprocket. 3. Insert the rear axle shaft from the right side, through the right swingarm, brake panel, wheel hub. 4. Reassemble the brake stopper arm. Tighten the stopper arm nut to the specified torque: 16 lbf·ft (22 N·m , 2.2 kgf·m) 5. Connect the brake rod to the brake arm. 6.
03/08/21 10:20:59 31KPJ630_165 If a Fuse Blows All of the electrical circuits on your motorcycle have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your motorcycle stops working, the first thing you should check for is a blown fuse. Determine from the chart on the circuit fuse box cover which fuse or fuses control that component.
03/08/21 10:21:08 31KPJ630_166 If a Fuse Blows 2. To access the main fuse ( 1 ), remove the seat (page 71 ). UNDER SEAT (2) (3) (1) (4) (1) main fuse (2) wire connector (3) starter magnetic switch (4) spare main fuse 3. Disconnect the wire connector ( 2 ) of the starter magnetic switch ( 3 ). 4. Pull the fuse out. If the main fuse is blown, install a new main fuse ( 4 ). 5. Reconnect the wire connector. 6. Install the seat. 7. For access to the circuit fuses,remove the seat (page 71 ). 8.
03/08/21 10:21:19 31KPJ630_167 If a Fuse Blows UNDER SEAT (5) (7) (6) (7) blown fuse (8) 10. Install the fuse box cover. 11. Install the seat. (5) fuse box cover (6) fuse box (8) spare fuses If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating. Replacing a f use with one that has a higher rating greatly increases the chance of damage to the electrical system.
03/08/21 10:21:25 31KPJ630_168 If a Fuse Blows If you do not have a spare fuse and you cannot ride the motorcycle without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily. If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can. Also remember to replace any spare fuses that were installed.
03/08/21 10:21:31 31KPJ630_169 If You Crash Personal safety is your first priority after any accident. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the accident. If you decide you are capable of riding safely, carefully inspect your motorcycle for damage and determine if it is safe to ride.
03/08/21 10:21:36 31KPJ630_170 If You Lose Your Key Be sure to record your key number in the Quick Reference section at the rear of the manual. You’ll need this number to have a duplicate key made. A lost key won’t be a problem if you take preventative action. Store one duplicate key in a safe place at home and carry a second duplicate in your wallet. If you lose your key and aren’t carrying a duplicate, either get your spare or have one made.
03/08/21 10:21:40 31KPJ630_171 If Your Battery Is Low (or Dead) Jump starting is not recommended, especially if you use an automobile battery. The greater amperage of an automobile battery when the car engine is running can damage your motorcycle’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer.
03/08/21 10:21:45 31KPJ630_172 Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your motorcycle. Vehicle Identification ........................... 164 License Plate Installation ..................... 167 Specifications ....................................... 168 Break-in Guidelines.............................. 175 High Altitude Carburetor Adjustment............................................
03/08/21 10:21:54 31KPJ630_173 Vehicle Identification Serial Numbers The frame, VIN, and engine serial numbers are required when you register your motorcycle. They may also be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN (vehicle identification number) appears on the Safety Certification Label attached to the left side of the steering head.
03/08/21 10:22:07 31KPJ630_174 Vehicle Identification The frame number ( 2 ) is stamped on the right side of the steering head. The engine number ( 3 ) is stamped on the left side of the crankcase.
03/08/21 10:22:15 31KPJ630_175 Vehicle Identification Color Label & Code UNDER SEAT (1) The color label is attached to the frame under the seat. Remove the seat (page 71 ) to check the label. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.
03/08/21 10:22:23 31KPJ630_176 License Plate Installation When you install a license plate ( 1 ), be sure to use the washers ( 2 ) under the heads of the plate mounting screws, as shown, to prevent possible vibration damage to the plate. The washers are placed in a plastic bag in the document compartment.
03/08/21 10:22:35 31KPJ630_177 Specifications Dimensions overall length overall width overall height wheelbase ground clearance Weight dry weight 82.4 in (2,092 mm) 29.2 in (741 mm) 42.8 in (1,087 mm) 56.3 in (1,430 mm) 6.
03/08/21 10:22:46 31KPJ630_178 Specifications Fuel & Lubricants fuel recommendation fuel tank capacity fuel tank reserve engine oil capacity engine oil recommendation drive chain lubricant unleaded gasoline, pump octane number of 86 or higher 4.23 US gal (16.0 ) including reserve 0.85 US gal (3.2 ) after disassembly: 1.9 US qt (1.8 ) after draining: 1.6 US qt (1.
03/08/21 10:23:03 31KPJ630_179 Specifications Capacities passenger capacity maximum weight capacity Operator and one passenger 352 lbs (160 kg) rider, passenger, all cargo and accessories Engine Specifications displacement 14.3 cu-in (234 cm ) bore & stroke 2.09 × 2.09 in (53.0 × 53.0 mm) compression ratio 9.
03/08/21 10:23:17 31KPJ630_180 Specifications Power Transmission primary reduction gear ratio, 1st 2nd 3rd 4th 5th final reduction standard sprocket sizes final drive 3.631 2.846 1.777 1.333 1.083 0.913 2.
03/08/21 10:23:29 31KPJ630_181 Specifications Chassis & Suspension 28°46’ caster 4.3 in (108 mm) trail 90/100−18M/C 54S tire size, front 120/90−16M/C 63S tire size, rear 29 psi (200 kPa , 2.00 kgf/cm ) tire pressure, front (cold) 29 psi (200 kPa , 2.00 kgf/cm ) tire pressure, rear (cold) Electrical battery generator 12 V − 7 Ah 0.
03/08/21 10:23:41 31KPJ630_182 Specifications Lights headlight brake/tail light turn signal lights instrument lights neutral indicator turn signal indicator high beam indicator side stand indicator 12V-60/55W 12V-3/32CP 12V-32CP (front) 12V-32CP (rear) 12V-3.4W 12V-3.4W 12V-3.4W 12V-3.4W 12V-3.
03/08/21 10:23:51 31KPJ630_183 Specifications Fuses main other fuses 20A 10A Torque Specifications 18 lbf·ft (25 N·m , 2.5 kgf·m) oil drain bolt 43 lbf·ft (59 N·m , 6.0 kgf·m) front wheel axle 43 lbf·ft (59 N·m , 6.
03/08/21 10:23:55 31KPJ630_184 Break-in Guidelines Help assure your motorcycle’s future reliability and performance by paying extra attention to how you ride during the first 300 miles (500 km). During this period, avoid full-throttle starts and rapid acceleration.
03/08/21 10:24:01 31KPJ630_185 High Altitude Carburetor Adjustment Your engine’s air-fuel mixture becomes overly rich when operated at high altitudes. Above 6,500 feet (2,000 m), a rich mixture can cause driveability problems, reduce engine performance, and increase fuel consumption. To compensate, you can have the carburetors adjusted for high altitude riding. See your Honda dealer.
03/08/21 10:24:07 31KPJ630_186 Emission Control Systems Exhaust Emission Requirements The U. S. Environmental Protection Agency (EPA) and the California Air Resources Board (CARB) require that your motorcycle comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided. UNDER SEAT (2) (1) The Vehicle Emission Control Information label ( 1 ) is attached to the frame below the seat.
03/08/21 10:24:12 31KPJ630_187 Emission Control Systems Noise Emission Requirements The EPA also requires that motorcycles built after January 1, 1983 comply with applicable noise emission standards for one year or 3,730 miles (6,000 km) after the time of sale to the ultimate purchaser, when operated and maintained according to the instructions provided.
03/08/21 10:24:17 31KPJ630_188 Emission Control Systems Exhaust Emission Control System The exhaust emission control system consists of lean carburetor settings, and no adjustment should be made except idle speed adjustment with the throttle stop screw. Evaporative Emission Control System (California only) This motorcycle complies with the requirements of the California Air Resources Board (CARB) evaporative emission regulations.
03/08/21 10:24:22 31KPJ630_189 Emission Control Systems Crankcase Emission Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner and the carburetor. Problems That May Affect Motorcycle Exhaust Emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your authorized Honda motorcycle dealer. Symptoms: 1.
03/08/21 10:24:28 31KPJ630_190 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: U. S.
03/08/21 10:24:35 31KPJ630_191 Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel’s contents.
03/08/21 10:24:42 31KPJ630_192 Oxygenated Fuels METHANOL (methyl or wood alcohol) 5% by Volume You may use gasoline containing methanol containing up to 5% methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems. It may also damage metal, rubber, and plastic parts of your fuel system.
03/08/21 10:24:44 31KPJ630_193 184 Technical Information
03/08/21 10:24:49 31KPJ630_194 Consumer Information This section contains information on your warranty and how to get an official Honda service manual. Authorized Manuals ............................. 186 Warranty Coverage .............................. 189 Warranty Service .................................. 190 Contacting Honda ................................. 191 Your Honda Dealer .............................. 192 The Honda Rider’s Club ...................... 193 Reporting Safety Defects .............
03/08/21 10:24:58 31KPJ630_195 Authorized Manuals The Service Manual (Publication Item No. 61KPJ03 ) used by your authorized Honda dealer is available from Helm, Inc. Also available, but not necessary, to service your model is the Honda Common Service Manual (Publication No. 61CM001 ), which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
03/08/21 10:25:08 31KPJ630_196 Order On-Line: www.helminc.com Order Toll Free: 1-888-CYCLE93 (1-888-292-5393) (NOTE: For Credit Card Orders Only) Monday − Friday 8:00 AM − 6:00 PM EST OR By completing this form you can order the materials desired. You can pay by check or money order, or charge to your credit card. Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Publication Item Description Qty. Item No.
03/08/21 10:25:24 31KPJ630_197 S H I P T O P A Y M E N T NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street Address - No P. O. Box Number Apartment Number City State Daytime Telephone Number ( ) Check or money order enclosed payable to Helm Inc. U.S. funds only. Do not send cash.
03/08/21 10:25:32 31KPJ630_198 Warranty Coverage Your new Honda is covered by these warranties: Motorcycle Limited Warranty Exhaust Emission Warranty Noise Control Warranty There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet.
03/08/21 10:25:39 31KPJ630_199 Warranty Service Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as brakes, tires, etc.). If you believe you have a problem with your motorcycle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. Remember, as the owner of the motorcycle, you will be asked to authorize that inspection.
03/08/21 10:25:46 31KPJ630_200 Contacting Honda Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your Honda dealer. If your dealer doesn’t have the answer right away, they will get it for you. Motorcycle Division, American Honda Motor Co., Inc., P.O. Box 2220, Torrance, CA 90509-2220, mailstop: 100-4W-5B, telephone: (310) 532-9811.
03/08/21 10:25:53 31KPJ630_201 Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda. The service department will also handle warranty inspections and repairs. The parts department offers Genuine Honda parts, Pro Honda products, Hondaline accessories.
03/08/21 10:26:02 31KPJ630_202 The Honda Rider’s Club One of the best ways to get the most enjoyment from owning your Honda is to join the Honda Rider’s Club of America (HRCA). Your purchase of a new motorcycle, scooter or ATV from a participating Honda dealer entitles you to a complimentary one-year membership. The HRCA has hundreds of dealersponsored chapters throughout the USA. Some of the HRCA membership benefits include: 24-hr. emergency roadside assistance for your Honda or transport vehicle.
03/08/21 10:26:08 31KPJ630_203 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying American Honda Motor Co., Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
03/08/21 10:26:10 31KPJ630_204 Consumer Information 195
03/08/21 10:26:15 31KPJ630_205 Table of Contents The following presents the contents of each section of your owner’s manual. MOTORCYCLE SAFETY ................... 1 Important Safety Information .................. 2 Accessories & Modifications ................... 5 Safety Labels ............................................ 7 INSTRUMENTS & CONTROLS ........ 9 Component Locations ............................ 10 Indicators ................................................ 13 Controls & Features Fuel Valve......
03/08/21 10:26:22 31KPJ630_206 Table of Contents BASIC OPERATION & RIDING ...... 33 Safe Riding Precautions ......................... 34 Starting & Stopping the Engine ............. 35 Preparation .......................................... 35 Starting Procedure .............................. 36 Flooded Engine................................... 38 How to Stop the Engine ..................... 39 Shifting Gears ......................................... 40 Braking ..............................................
03/08/21 10:26:32 31KPJ630_207 Table of Contents SERVICING YOUR HONDA (cont’d) Service Procedures Fluids & Filters Fuel ......................................................... 73 Engine Oil ............................................... 76 Air Cleaner ............................................. 84 Crankcase Breather................................. 86 Engine Throttle ................................................... 87 Clutch System ......................................... 89 Engine Idle Speed ....
03/08/21 10:26:36 31KPJ630_208 Table of Contents TAKING CARE OF THE UNEXPECTED .................................. 141 General Guidelines ............................... 142 If Your Engine Quits or Won’t Start ........................................... 143 If You Have a Flat Tire ........................ 148 If a Fuse Blows ..................................... 156 If You Crash ......................................... 160 If You Lose Your Key .........................
03/08/21 10:26:42 31KPJ630_209 Index A accessories ................................................ 5 air pressure, tires ................................... 106 altitude, high ......................................... 176 American Honda, contacting................ 191 apparel, protective .................................. 24 appearance care .................................... 126 B battery ................................................... 121 brakes, front lever freeplay...........................
03/08/21 10:26:49 31KPJ630_210 Index component locations, indicators and controls ....................... 10 maintenance ........................................ 65 consumer information .......................... 185 customer service ................................... 191 oil ........................................................ 76 pinging ................................................ 73 starting ................................................ 35 stop switch .......................................
03/08/21 10:26:55 31KPJ630_211 Index fuel, oxygenated........................................ 182 recommendation ................................. 73 tank capacity ....................................... 74 valve .................................................... 17 fuses ...................................................... 156 high beam indicator ................................ 16 Honda, contacting ......................................... 191 Rider’s Club......................................
03/08/21 10:27:02 31KPJ630_212 Index K key, lost ................................................. 161 kit, tool .................................................... 68 L labels, safety ............................................. 6 lamp check .............................................. 14 license plate installation ....................... 167 limit, weight ............................................ 31 load limits ............................................... 31 loading guidelines.................
03/08/21 10:27:09 31KPJ630_213 Index protective apparel ................................... 24 O odometer ................................................. 13 oil, engine .................................................. 76 operating controls ................................... 17 owner’s manual storage .......................... 70 oxygenated fuels................................... 182 P parking .................................................... 44 pinging, engine ....................................
03/08/21 10:27:13 31KPJ630_214 Index S safety, important precautions ......................... 54 labels ..................................................... 7 reporting defects ............................... 194 riding precautions ............................... 34 schedule, maintenance............................ 58 seat removal ............................................ 71 serial numbers ....................................... 164 service, customer............................................
03/08/21 10:27:19 31KPJ630_215 Index switch, headlight dimmer................................ 20 ignition ................................................ 18 turn signal ........................................... 20 T theft prevention tips................................ 46 tires, air pressure........................................ 106 flat ..................................................... 148 replacing ........................................... 110 tool kit ........................................
03/08/21 10:27:23 31KPJ630_216 Index W warranty, coverage ............................................ 189 extended ............................................ 189 service ............................................... 190 washing your motorcycle ..................... 128 weight limit ............................................. 31 wheels, front removal .................................... 150 rear removal ......................................
03/08/21 10:27:25 31KPJ630_217 208 Memo
03/08/21 10:27:32 31KPJ630_218 Quick Reference The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair. Proper maintenance, especially the use of the recommended fluids and filters, prevents premature wear and damage. Frequent causes of costly repairs are: Engine oil: insufficient quantity, improper oil.
03/08/21 10:27:37 31KPJ630_219 Quick Reference VIN/Frame No. Engine No. Frame No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr.
03/08/21 10:27:49 31KPJ630_220 Quick Reference Scheduled Maintenance Pre-ride Inspection Periodic Checks Fuel/Capacity Engine Oil Maximum Weight Capacity Initial: 600 miles (1,000 km) Regular: every 4,000 miles (6,400 km) Check the following items each time before you ride (page 27 ): tires, chain, leaks, loose parts, throttle, brakes, indicators, lights. Check the following items monthly (page 57 ): tires, fluids, lights, freeplay, drive chain, fuses, nuts & bolts.
03/08/21 10:28:00 31KPJ630_221 Quick Reference Tires Tire Pressure (cold) Spark Plugs Fuses Quick Reference Front: 90/100−18M/C 54S DUNLOP K300MA Rear: 120/90−16M/C 63S DUNLOP K327AG Front: 29 psi (200 kPa , 2.00 kgf/cm ) Rear: 29 psi (200 kPa , 2.
