Owner’s Manual GENERATOR EG4000CL/EG5000CL/EG6500CL Click to Save As See page 82 for instructions on assembling your generator. See page 86 for Initial Use Instructions. 31Z30612 00X31-Z30-6121 EG4000CL-6500CL_OMcover_31Z30612_F EM4 BK DIC F101 AH 英 N FM Printed in China Hi 3mm C 2016 2016 Honda HondaMotor MotorCo., Co.,Inc.—All Ltd.
= ERRN ࣮࣌ࢪ 㸰㸮㸯㸲ᖺ㸯㸯᭶㸯㸰᪥ࠉỈ᭙᪥ࠉ༗ᚋ㸶㸰㸮ศ = ERRN ࣮࣌ࢪ 㸰㸮㸯㸲ᖺ㸯㸯᭶㸯㸰᪥ࠉỈ᭙᪥ࠉ༗ᚋ㸶㸰㸮ศ QUICK REFERENCE INFORMATION The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
1Z306120.book 1 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 INTRODUCTION Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market. We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a symbol.
31Z306120.book 2 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
31Z306120.book 3 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONTENTS GENERATOR SAFETY ...............................................................................6 IMPORTANT SAFETY INFORMATION .................................................6 Operator Responsibility.....................................................................6 Carbon Monoxide Hazards................................................................6 Electric Shock Hazards ....................................................................
31Z306120.book 4 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONTENTS OPERATION .............................................................................................22 SAFE OPERATING PRECAUTIONS.....................................................22 STARTING THE ENGINE .....................................................................23 STOPPING THE ENGINE .....................................................................26 GFCI OPERATION CHECK ...........................................................
31Z306120.book 5 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONTENTS TRANSPORTING......................................................................................58 TAKING CARE OF UNEXPECTED PROBLEMS ......................................59 ENGINE WILL NOT START..................................................................59 ENGINE LACKS POWER......................................................................60 NO POWER AT THE AC RECEPTACLES.............................................
31Z306120.book 6 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all of the instructions in this manual and on the generator.
31Z306120.book 7 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 GENERATOR SAFETY Electric Shock Hazards • The generator produces enough electric power to cause a serious shock or electrocution if misused. • Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.
31Z306120.book 8 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Do not refuel during operation. Allow the engine to cool if it has been in operation. Refuel only outdoors in a well-ventilated area and on a level surface. Never smoke near gasoline, and keep other flames and sparks away. Do not overfill the fuel tank. Make sure that any spilled fuel has been wiped up and cleaned before starting the engine.
31Z306120.book 9 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda generator dealer for a replacement.
31Z306120.
31Z306120.book 11 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the illustrations on these pages to locate and identify the most frequently used controls.
31Z306120.
31Z306120.book 13 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONTROLS & FEATURES CONTROLS Engine Switch The engine switch controls the ignition system. OFF ON OFF – Stops the engine. ON – Running position, and for starting. ENGINE SWITCH Starter Grip Pulling the starter grip operates the recoil starter to crank the engine. • Do not allow the starter grip to snap back against the generator. Return it gently to prevent damage to the starter.
31Z306120.book 14 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONTROLS & FEATURES Fuel Valve Lever The fuel valve lever is located between the fuel tank and carburetor. ON The fuel valve lever must be in the ON position for the engine to run. OFF After stopping the engine, turn the fuel valve lever to the OFF position. FUEL VALVE LEVER Choke Lever CHOKE LEVER The choke is used to provide proper starting mixture when the engine is cold. It can be opened and closed by operating the choke lever manually.
31Z306120.book 15 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONTROLS & FEATURES Voltage Selector Switch The voltage selector switch switches generator output to produce ‘‘120V ONLY’’ or ‘‘120V/240V.’’ If a 240V appliance is connected to the 4-prong receptacle, the switch must be in the ‘‘120V/240V’’ position. If only a 120V appliance is being connected to any of the 120V 3-prong receptacles, select the ‘‘120V ONLY’’ position. Select the voltage before starting the engine.
31Z306120.book 16 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONTROLS & FEATURES AC Circuit Protectors The AC circuit protectors will automatically switch OFF if there is a short circuit or a significant overload of the generator at each receptacle. If an AC circuit protector switches OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON.
31Z306120.book 17 ページ ２０１５年１２月７日 月曜日 午後２時３８分 CONTROLS & FEATURES Ground Fault Circuit Interrupter (GFCI) Receptacle Each 120 V 20 A duplex receptacle is protected by a Ground Fault Circuit Interrupter (GFCI) for protection against the shock hazard of ground-fault currents.
31Z306120.book 18 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONTROLS & FEATURES FEATURES Oil Alert® System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the ON position). If the engine stops and will not restart, check the engine oil level (see page 43) before troubleshooting in other areas.
31Z306120.book 19 ページ ２０１５年１２月８日 火曜日 午前１１時２分 CONTROLS & FEATURES Fuel Gauge The fuel gauge is a mechanical device that measures the fuel level in the tank. The red indicator in the window will reference the level in relation to full or empty. To provide increased operating time, start with a full tank before beginning operation. Check the fuel level with the generator on a level surface. Always refuel with the engine OFF and cool.
31Z306120.book 20 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the generator and its operation before you begin using it. Know how to quickly shut off the generator in case of an emergency.
31Z306120.book 21 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 BEFORE OPERATION To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine. Before beginning your pre-operation checks, be sure the generator is on a level surface and the engine switch is in the OFF position. Check the Engine • Before each use, look around and underneath the engine for signs of oil or gasoline leaks.
31Z306120.book 22 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for the first time, review chapters GENERATOR SAFETY (see page 6) and BEFORE OPERATION (see page 20). For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death.
31Z306120.book 23 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION STARTING THE ENGINE To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine. Operating this generator less than 3 feet (1 meter) from a building or other obstruction can cause overheating and damage the generator. For proper cooling, allow at least 3 feet (1 meter) of empty space above and around the generator.
31Z306120.book 24 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION 3. Turn the fuel valve lever to the ON position. FUEL VALVE LEVER ON 4. To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever in the OPEN position. CHOKE LEVER CLOSED OPEN 5. Turn the engine switch to the ON position.
31Z306120.book 25 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION 6. Pull the starter grip lightly until you feel resistance; then pull briskly in the direction of the arrow as shown. • Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. • Do not let the starter rope rub against the generator body, or the rope will wear out prematurely. 7.
31Z306120.book 26 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION STOPPING THE ENGINE To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. 1. Turn off or disconnect all appliances that are connected to the generator. 2. Move the AC circuit breaker to the OFF position. AC CIRCUIT BREAKER OFF 3. Turn the engine switch to the OFF position. OFF ENGINE SWITCH 4. Turn the fuel valve lever to the OFF position.
31Z306120.book 27 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION GFCI OPERATION CHECK Always check GFCI operation before using the generator. A faulty GFCI system will not provide proper protection against electric shock as designed. An electric shock can result in serious injury or death. Always perform the GFCI system inspection before using the generator. If the GFCI system fails the test, the generator must be repaired by an authorized Honda servicing dealer before use.
31Z306120.book 28 ページ ２０１５年１２月１０日 木曜日 午後７時１３分 OPERATION 1. Unplug all tools and appliances from the generator. 2. Start the engine (see page 23). 3. Turn the AC circuit breaker to the ON position. When the GFCI is operating normally, the indicator will continuously light green. Light order: (red) Blink once (green) Light once (red) Blink once (green) Lights continuously • If the green indicator does not light on, press the RESET button.
Z306120.book 29 ページ ２０１５年１２月８日 火曜日 午前１１時２分 OPERATION 5. Press the RESET button: • The green indicator will light continuously. • If the red indicator starts to blink continuously, contact an authorized Honda generator dealer. INDICATOR RESET BUTTON When the RESET button pops out or the green indicator does not lit during operation: • Unplug all appliances from the GFCI protected receptacle. • Press the RESET button. – If the GFCI cannot be reset, the GFCI is faulty.
31Z306120.book 30 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION AC OPERATION If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is in the appliance or the rated load capacity of the generator has been exceeded. Substantial overloading may damage the generator. Marginal overloading may shorten the service life of the generator. 1. Turn the voltage selector switch to either position.
31Z306120.book 31 ページ ２０１５年１２月１日 火曜日 午前１０時５１分 OPERATION 3. Switch ON the AC circuit breaker. 4. Plug in the appliance. Most motorized appliances require more than their rated wattage for startup. AC CIRCUIT BREAKER AC CIRCUIT PROTECTOR (EG5000CL ∙ EG6500CL) AC CIRCUIT PROTECTORS ON PLUG 5. Turn on the appliance. Do not exceed the current limit specified for any of the receptacles.
31Z306120.book 32 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION AC Applications Before connecting an appliance or power cord to the generator: • Make sure that it is in good working order. A faulty appliance or power cord can create a potential for electrical shock. • If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately.
31Z306120.book 33 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION AC Receptacle Selection The control panel, shown below, has a voltage selector switch and four receptacles. Receptacle 4, the 240-volt receptacle, has two powered terminals, 4A and 4B.
31Z306120.book 34 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION Voltage Selector Switch The power available to each receptacle depends on the position of the voltage selector switch. Switch Receptacle Position 120V ONLY ① ② ③ 120V/240V ① ② ③ - EG4000CL 30A at 120V 20A at 120V 20A at 120V 20A at 120V None 15.0A at 120V 15.0A at 120V 15.0A at 120V 15.0A at 240V Available Power EG5000CL 30A at 120V 20A at 120V 20A at 120V 30A at 120V None 18.8A at 120V 18.8A at 120V 18.8A at 120V 18.
31Z306120.book 35 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION 120V/240V Position When the voltage selector switch is in the 120V/240V position, you must balance the load. Divide the load between the two sets of receptacles shown below. Balancing is necessary because each set of receptacles is powered by only one power producing circuit that can produce a maximum of amps(*). *: 15.0 A (EG4000CL) 18.8 A (EG5000CL) 22.
31Z306120.book 36 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION STANDBY POWER Connections to a Building’s Electrical System Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. Improper connections to a building’s electrical system can allow current from the generator to backfeed into the utility lines.
31Z306120.book 37 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 OPERATION Special Requirements There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction. • In some areas, generators are required to be registered with local utility companies.
31Z306120.book 38 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble free operation. It will also help reduce air pollution. To help you properly care for your generator, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools.
31Z306120.book 39 ページ ２０１５年１２月１日 火曜日 午前１０時５１分 SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Improper maintenance can cause an unsafe condition. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.
31Z306120.book 40 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval, whichever comes first.
31Z306120.book 41 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR REFUELING With the engine stopped, check the fuel gauge. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • Stop the engine and keep heat, sparks, and flame away when refueling. • Handle fuel only outdoors. • Wipe up spills immediately. Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank.
31Z306120.book 42 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR UPPER LEVEL MARK (RED) FUEL GAUGE FUEL TANK CAP FUEL FILTER FULL EMPTY UPPER LEVEL MARK (RED) After refueling, reinstall the fuel tank cap securely. FUEL RECOMMENDATIONS This engine is certified to operate on regular unleaded gasoline with a pump octane rating of 86 or higher. Never use gasoline that is stale, contaminated, or mixed with oil. Avoid getting dirt or water in the fuel tank.
31Z306120.book 43 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK Check the engine oil level with the engine stopped and in a level position. 1. Remove the oil filler cap. 2. Check the oil level. If it is below the upper limit, fill with the recommended oil (see page 45) to the upper limit. 3. Reinstall the oil filler cap securely.
31Z306120.book 44 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. 1. Place a suitable container below the engine to catch the used oil, and then remove the oil filler cap, 12×15 mm drain plug, and sealing washer. 2. Allow the used oil to drain completely, and then reinstall the 12×15 mm drain plug and a new sealing washer. Tighten the plug securely. TORQUE: 16.6 lbf·ft (22.5 N·m, 2.25 kgf·m) 3.
31Z306120.book 45 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. SAE 10W–30 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range. AMBIENT TEMPERATURE The SAE oil viscosity and service category are in the API label on the oil container.
31Z306120.book 46 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR AIR CLEANER SERVICE 1. Unsnap the air cleaner cover clips and open the air cleaner cover. 2. Free the hooks from the setting pins on the air cleaner case and remove the air cleaner cover to the right side of the frame pipe, taking care not to damage the air cleaner cover. 3. Remove the air cleaner element from the air cleaner case. 4. Check the air cleaner element to be sure it is clean and in good condition.
31Z306120.book 47 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR 5. Reinstall the air cleaner element in the air cleaner case. 6. Set the hooks of the air cleaner cover to the setting pins securely, and then push the air cleaner cover to lock the clips. Be sure that the cover is set securely. There must be no clearance between the air cleaner cover and air cleaner case.
31Z306120.book 48 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR AIR CLEANER ELEMENT CLEANING A dirty air cleaner element will restrict air flow to the carburetor, reducing engine performance. If you operate the generator in very dusty areas, clean the air cleaner element more frequently than specified in the Maintenance Schedule. 1. Clean the foam air filter in warm soapy water, rinse, and allow to dry thoroughly, or clean in non-flammable solvent and allow to dry. 2.
31Z306120.book 49 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR SPARK PLUG SERVICE Recommended spark plug: BPR5ES (NGK) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. An incorrect spark plug can cause engine damage. If the engine is hot, allow it to cool before servicing the spark plug. 1. Disconnect the spark plug cap, and remove any dirt from around the spark plug area. 2. Remove the spark plug with a spark plug wrench.
31Z306120.book 50 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR 3. Visually inspect the spark plug. Replace it if the electrode is worn or if the insulator is cracked, chipped, or fouled. 4. Measure the spark plug electrode gap with a wire-type feeler gauge. Correct the gap, if necessary, by carefully bending the side electrode. The gap should be: 0.028–0.031 in (0.7–0.8 mm) SIDE ELECTRODE 0.028–0.031 in (0.7–0.8 mm) SEALING WASHER 5.
31Z306120.book 51 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. Clean the spark arrester as follows: 1. Remove the two 5 mm screws, and remove the spark arrester. 5 mm SCREWS SPARK ARRESTER 2.
31Z306120.book 52 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 SERVICING YOUR GENERATOR SEDIMENT CUP CLEANING The sediment cup prevents dirt or water that may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • Stop the engine and keep heat, sparks, and flame away. • Handle fuel only outdoors. • Wipe up spills immediately. 1.
31Z306120.book 53 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again. Cleaning Wipe the generator with a moist cloth.
31Z306120.book 54 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 STORAGE Service according to the table below: STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline stabilizer*. Fill with fresh gasoline and add gasoline 2 months to 1 year stabilizer*. Drain the carburetor float bowl (see page 55). Drain the fuel sediment cup (see page 52). Fill with fresh gasoline and add gasoline stabilizer*.
31Z306120.book 55 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 STORAGE Draining the Fuel Tank and Carburetor Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • Stop the engine and keep heat, sparks, and flame away. • Handle fuel only outdoors. • Wipe up spills immediately. 1. Place a suitable gasoline container below the carburetor. 2.
31Z306120.book 56 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 STORAGE 3. Remove the sediment cup (see page 52), and then turn the fuel valve lever to the ON position and drain the fuel from the fuel tank. 4. After all the fuel has drained into the container, tighten the carburetor drain bolt securely. 5. Install the sediment cup and a new O-ring. 6. Turn the fuel valve lever to the OFF position. ON FUEL VALVE LEVER Engine Oil Change the engine oil (see page 44). Engine Cylinder 1.
31Z306120.book 57 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated.
31Z306120.book 58 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 TRANSPORTING Do not lay the generator on its side when moving, storing, or operating it. Oil or fuel may leak and damage the engine or your property. If the generator has been running, allow the engine to cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Keep the generator level when transporting to reduce the possibility of fuel leakage.
31Z306120.book 59 ページ ２０１５年１２月１日 火曜日 午前１０時５１分 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Fuel valve lever OFF. Choke OPEN. Engine switch OFF. Out of fuel. Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline. Low oil level caused Oil Alert to stop engine. Spark plug faulty, fouled, or improperly gapped. Spark plug wet with fuel (flooded engine).
31Z306120.book 60 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE LACKS POWER Possible cause Air filter restricted. Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline. Fuel filter restricted, carburetor malfunction, ignition malfunction, valves stuck, etc. 60 Correction Clean or replace air filter (see pages 46, 48). Drain fuel tank and carburetor (see page 55). Refuel with fresh gasoline (see page 41).
31Z306120.book 61 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 TAKING CARE OF UNEXPECTED PROBLEMS NO POWER AT THE AC RECEPTACLES Possible Cause AC circuit breaker left in the OFF position after starting. GFCI system activated. AC circuit protector tripped. Faulty power tool or appliance. Faulty generator. Correction Switch AC circuit breaker ON (see page 30). • GFCI receptacle (120 V 20 A duplex receptacle): Test GFCI and press the RESET button (see page 27). • Replace or repair power tool or appliance.
31Z306120.book 62 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 TECHNICAL INFORMATION Serial Number Location ENGINE SERIAL NUMBER FRAME SERIAL NUMBER Record the engine and frame serial numbers and date purchased in the spaces below. You will need this information when ordering parts and when making technical or warranty inquiries.
31Z306120.book 63 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 TECHNICAL INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
31Z306120.book 64 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 TECHNICAL INFORMATION Emission Control System Information Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
31Z306120.book 65 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 TECHNICAL INFORMATION Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your authorized Honda servicing dealer. • Hard starting or stalling after starting. • Rough idle. • Misfiring or backfiring under load. • Afterburning (backfiring). • Black exhaust smoke or high fuel consumption.
31Z306120.book 66 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 TECHNICAL INFORMATION Air Index (Models sold in California) An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. The lower the Air Index, the less pollution.
31Z306120.book 67 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 TECHNICAL INFORMATION Specifications Dimensions Model Type Description code Length Width Height Dry mass [weight] EG4000CL EBGC 147.7 lbs (67.0 kg) EG5000CL AT1 type EBEC 26.8 in (681 mm) 20.9 in (530 mm) 22.5 in (571 mm) 173.1 lbs (78.5 kg) EG6500CL EBBC 178.6 lbs (81.
31Z306120.
MW FW MW Bu Bu W R Bu Bu GND G Bu Gr W R FW 15V 5V MODE GND TX RX FW FW EX EX OIL OIL POWER POWER D-AVR RESET (U) (N) EARTH (V) G GND FrB D27 D15 D16 D17 D18 D19 D20 D7 D8 D9 D10 D22 D11 D13 D12 D2 D3 D4 D5 D6 F1 10A Fu PoC Lg EX W GeB R Gr 5 7 6 8 9 10 11 12 13 F2 R W 54 50 52 55 56 57 58 G 49 W Bu G 39 38 40 R W Bu Bu 46 47 41 42 45 48 43 44 R SP Lg Gr AC CB Bu D-CDI IgC OLSw R 21 22 23 24 Br 60 59 51 53 61 62 63 64 Y Y Bl Y Bl R LED OIL ALT EXT(+) EXT(-) 65 66
31Z306120.book 70 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION Dealer Locator Information To find an authorized Honda Servicing Dealer anywhere in the United States, visit our website: http://powerequipment.honda.com/dealer-locator Honda Publications Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Available through your Honda dealer or visit http://powerequipment.honda.
31Z306120.book 71 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. Almost all problems are solved in this way.
31Z306120.book 72 ページ ２０１６年９月２１日 水曜日 午後４時５５分 CONSUMER INFORMATION Distributor’s Limited Warranty This warranty is limited to the following Honda Power Equipment products when distributed by American Honda Motor Co., Inc., Power Equipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847. The following warranty applies to products purchased at retail or placed in rental service on or after January 1, 2010.
31Z306120.book 73 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION To Obtain Warranty Service: You must, at your expense, take the Honda Power Equipment product, accessory, replacement part, apparel, or the power equipment on which the accessory or replacement part is installed, and proof of purchase to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands who is authorized to sell that product, during the dealer’s normal business hours.
31Z306120.book 74 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION Exclusions: 1.
31Z306120.book 75 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION Honda Accessories, Replacement Parts, And Apparel This warranty is limited to Honda Power Equipment parts, accessories, and apparel when distributed by American Honda Motor Co., Inc., 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
31Z306120.book 76 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION To Obtain Warranty Service: You must, at your expense, take the Honda Power Equipment accessory, replacement part, apparel, or the Honda Power Equipment on which the accessory or replacement part is installed, and proof of purchase to any Honda Power Equipment dealer, distributor, or distributor’s dealer in the United States, Puerto Rico, or the U.S.
31Z306120.book 77 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION Emission Control System Warranty Your new Honda Power Equipment engine complies with the U.S. EPA, Environment Canada, and State of California (models certified for sale in California only) emission regulations. American Honda Motor Co., Inc. provides the emission warranty coverage for engines in the United States and its territories. Honda Canada Inc.
31Z306120.book 78 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION Owner’s Warranty Responsibility As the power equipment engine owner, you are responsible for completing all required maintenance listed in your owner’s manual. Honda recommends that you retain all receipts covering maintenance on your power equipment engine, but Honda cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure that all scheduled maintenance has been completed.
31Z306120.book 79 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION Warranty Coverage Honda power equipment engines sold in the United States and Canada are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser or the length of the Honda Distributor’s Limited Warranty, whichever is longer. This warranty is transferable to each subsequent purchaser for the duration of the warranty period.
31Z306120.book 80 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION To Obtain Warranty Service You must, at your own expense, take your Honda Power Equipment engine or the product on which it is installed, along with your sales registration card or other proof of original purchase date, to any Honda Power Equipment dealer who is authorized by Honda to sell and service that Honda product during their normal business hours.
31Z306120.book 81 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 CONSUMER INFORMATION Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda Motor Co., Inc. and Honda Canada Inc. disclaim any responsibility for incidental or consequential damages such as loss of time or the use of the power equipment, or any commercial loss due to the failure of the equipment; and any implied warranties are limited to the duration of this written warranty.
31Z306120.book 82 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 ASSEMBLY SAFETY The Importance of Proper Assembly Proper assembly is essential to operator safety and the reliability of the generator. Any error or oversight made by the person assembling and servicing a unit can easily result in faulty operation, damage to the generator, or injury to the operator. Improper assembly can cause an unsafe condition. Failure to properly follow assembly procedures can lead to serious injury or death.
31Z306120.book 83 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 ASSEMBLY Important Safety Precautions • Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment. When performing this assembly, be especially careful of the following: □ Read the instructions before you begin, and be sure you have the tools and skills required to perform the tasks safely.
31Z306120.book 84 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 ASSEMBLY ASSEMBLY HANDLE INSTALLATION (Optional Parts) Install the right and left handles on the generator upper frame using the handle brackets and four flange bolts. TORQUE: 17–22 lbf·ft (24–29 N·m, 2.4–3.
31Z306120.book 85 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 ASSEMBLY WHEEL KIT INSTALLATION (Optional Parts) 1. Install the two stands on the under frame using four 8×16 mm flange bolts. 2. Install the two wheels on the axle shaft using the plain washers and split pins. After installing the split pins, bend the pins to ensure that the wheels are secured to the axle. 3. Install the axle assembly on the generator using four 8×16 mm flange bolts and 8 mm flange nuts. TORQUE: 17–22 lbf·ft (24–29 N·m, 2.4–3.
31Z306120.book 86 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 INITIAL USE INSTRUCTIONS ENGINE OIL The generator is shipped WITHOUT OIL in the engine. 1. Place the generator on a level surface. 2. Remove the oil filler cap. 3. Add enough oil to bring the oil level to the upper limit of the oil filler neck. SAE 10W-30 API service category SJ or later (or equivalent) is recommended for general use; for additional recommendations (see page 45). Maximum oil capacity: 1.2 US qt (1.1 L) Do not overfill the engine with oil.
31Z306120.book 87 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 INITIAL USE INSTRUCTIONS FUEL Add fuel to the generator in a well-ventilated area. Never refuel the engine inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc. Spilled fuel is not only a fire hazard, it causes environmental damage. Wipe up spills immediately.
31Z306120.book 88 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 INITIAL USE INSTRUCTIONS Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank. Damage caused by spilled fuel is not covered under the Distributor’s Limited Warranty. Move the generator at least 10 feet (3 meters) away from the fueling source and site before starting the engine.
31Z306120.book 89 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 INDEX A Abnormal Voltage Detection Function.............................................. 18 AC Applications .................................................................................. 32 AC Circuit Breaker............................................................................... 15 AC Circuit Protectors .......................................................................... 16 AC OPERATION....................................................
31Z306120.book 90 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 INDEX E Electric Shock Hazards ......................................................................... 7 Emission Control System Information.............................................. 64 Emission Control System Warranty...................................................77 Engine Cylinder................................................................................... 56 ENGINE LACKS POWER..............................................................
31Z306120.book 91 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 INDEX K Knowledge .......................................................................................... 20 M MAINTENANCE SAFETY.................................................................... 39 MAINTENANCE SCHEDULE .............................................................. 40 N NO POWER AT THE AC RECEPTACLES............................................ 61 O Oil Alert Function.....................................................................
31Z306120.book 92 ページ ２０１５年１１月２７日 金曜日 午前１０時２５分 INDEX S SAFE OPERATING PRECAUTIONS.................................................... 22 SAFETY.................................................................................................82 SAFETY LABEL LOCATIONS................................................................ 9 SEDIMENT CUP CLEANING............................................................... 52 Safety Precautions.....................................................................
31Z306120.book 93 ページ ２０１５年１２月７日 月曜日 午後２時３８分 QUICK REFERENCE INFORMATION Fuel Type Engine Oil Type Spark Plug Type Electrode Gap Before each use Maintenance First 20 hours Subsequent Regular unleaded gasoline with an ethanol content of no more than 10% and a pump octane rating of 86 or higher (see page 42) SAE 10W-30, API SJ or later (or equivalent), for general use (see page 45) BPR5ES (NGK) 0.028–0.031 in (0.7–0.8 mm) Check engine oil level. Check air cleaner element. Check GFCI operation.
Owner’s Manual GENERATOR EG4000CL/EG5000CL/EG6500CL See page 82 for instructions on assembling your generator. See page 86 for Initial Use Instructions. 31Z30612 31Z30612 00X31-Z30-6121 00X31-Z30-6120 EG4000CL-6500CL_OMcover_31Z30612_F EM4 BK DIC F101 AH 英 N FM Printed in China Hi 3mm C 2016 Honda Motor Co., Ltd.
