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mm The generator is a potential source misused. Do not expose the generator to moisture, of electrical shock if rain or snow. Do not let the generator get wet, and do not operate it with wet hands.
Thank you for purchasing a Honda generator. This manual covers the operation and maintenance of the EX350 generator. The EX350 is equipped for manual starting only. All information in this publication is based on the latest product information available at the time of printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
CONTENTS 1. SAFETY .............................................................................. l Safety Label Location ........................................................ l Safety Information ............................................................ 2: COMPONENT IDENTIFICATION .............................................. 3. PRE-OPERATION CHECKS ..................................................... 4. STARTING THE ENGINE ........................................................ 6. GENERATOR USE .
I. SAFETY Read this label before you operate the generator.
Honda generators are designed to give safe and dependable service when operated according to instructions. Read and understand this Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage. lo avoid severe personal injury or equipment following precautions: l l l l l l l 4 damage, observe the Place the generator on a firm, level surface; avoid loose sand or snow. If the generator is tilted or overturned, fuel spillage and a fire may result.
l l - Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine. Never run the engine in an enclosed or confined area. Exhaust contains poisonous carbon monoxide gas; exposure may cause loss of consciousness and may lead to death. The exhaust pipe becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the exhaust pipe while it is hot.
2. COMPONENT lDENTlFlCATlON AC RECEPTACLE RECEPTACLE /.
FUEL TANK CAP OtJTFUT FRAMiBEmAt.
3. PRE-OPERATION CHECKS CAUTION: Check the fpmerator on l laval utrfaco with Mopped. the engine FUEL The Honda EX36D has a two-stroke engine that requires a gasoline-oil mixture. Remove the filler cap and check the fuel level. Refill the tank with premixed fuel if the fuel level ir low. Do not f&II above the UPPER LEVEL line. l Your engine i de ‘gned to use any gasoline that has a pump octane number (v 1 of 86 or higher, or that has a research octane number of 91 or higher.
Fuel tank capacity: 0.81 I (0.21 US gal) Gasoline: Unleaded regular gasoline Oil: Honda 2-stroke oil or NMMA (BIA) certified service TC-W 2-stroke oil. Occasionally you may experience light spark knock while operating under heavy loads. This is no cause for concern, it simply means your engine is operating efficiently. l l Gasoline is extremaly fbmmabb and b explosive under certain conditions. Refuel in a well-ventilated area with the engine btopped.
AIR CLEANER The air cleaner accumulates dust and must be cleaned periodically. If the engine in operated in unusually dusty arean, the air cleaner must be cleaned at more frequent intervale than specified In the maintenance section. Check the air cleaner element to be sure it is clean and in good condition. Clean or replace the element if necessary (page 26). CAUTION: Never run the engine without the ak cleaner.
1. Turn the fuel cap lever fully clockwise to the “ON” position. FUEL CAP LEVER 2. Disconnect any load from the AC receptacle and DC receptacle. The generator may be hard to start If a load Is connected.
3. Move the engine switch to the CHOKE position. NOTE: If restarting a warmed-up engine, set the switch to the ON position. “Cold” Engine: wtart “Hot” Engine: 4. Pull the starter grip lightly until resistance is felt, then pull briskly. CAUTION: Do not allow the starter grip to snap back against generator. Return it gently to prevent damage to the housing.
5. Turn the engine switch to the ON position as the engine warms up. ENOINE SWITCH NOTE: l If the air temperature Is high, return the engine switch to ON as soon as the engine starts. l The AC output indicator will light when the engine starts and will remain lit while the engine is running.
5. GENERA-tOR USE m Before connecting an appliance to the generator, make sure that it is in good working order, and that its electrfcal rating does not exceed that of the generator. NOTE: Appliance and power tool manufacturers usually list rating information near the model number or serial number. To ground the generator chassis, connect a length of heavy wire between the ground terminal and an independent ground source. Consult a qualified electrician for your particular appplication.
Connections for standby power: if the generator will he used to supply power to a building’s electrical system as an alternative to utility company power, a double-throw transfer switch must be Installed before connecting the generator. The transfer switch disconnects the utility lines from the building’s electrical system when the generator is connected. A transfer switch is avallabfa from your euthorized Honda generator dealer.
AC applkatlons 1. Start the engine and make sure the output indicator light comes on. 2. Plug in the appliance. OVLRLiJAD MMCATOR mm mEENI CAUTION: l l For continuous operation, do not exceed the rated power of 3OOVA. and limit operation requiring the marlmum power of 35OVA to 30 minutes or less. Substantial overbading that cottUnuously lights the overload lndicator may damage the generator.
OUTPUT AND OVERLOAD INDICATORS If the generator is overloaded fin excess of 350 VA), or If there is a short circuit in a connected appliance, the red overload light will go ON. The red overload light will stay ON, and after about ten seconds current to the connected appliancels) will shut off and the green light will go OFF. Stop the engine and investigate the problem. Determine if the cause .is a short clrcuft In s connected appliance or an overload. Correct the problem and restart the generator.
OUTPUT SELECTOR SWITCH Turn the output selector switch to either position as required. You can turn the switch to the 150 VA position for quiet generator operation, if 150 VA is sufficient to operate your AC appliance. Turn the switch to the 300 VA position for full generator output. NOTE: When using the DC output, always set the switch in the 300 VA position.
DC application The DC terminals may be used for charging 12 volt automotive-type batteries only. NOTE: When using the DC output, turn the output selector switch to the 300 VA position. 1. Start the generator. 2. Connect the red lead of the battery charging cable to the positive (+I battery terminal and the black lead to the negative f-1 battery terminal. 3. Plug the battery charging cable into the DC receptacle of the generator.
l l Never lean over the battery when making connections. Never attempt to charge a frozen battery. The battery could rupture and explode. If you suspect that a battery may be frozen, remove the vent caps and check the fluid. If there seems to be no fluid, or lf you see ice, do not attempt to charge the battery untif the fluid thaws, CAUTION: s Be careful to connect the chsrglng cabfer to the correct battery and generator terrnlnals fposltive to poshfve snd negatfve to negative).
l High altitude operation At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will decrease, and fuel consumption will increase. High altitude performance can be improved by Installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screw.
6. STOPPING THE ENGINE NOTE: To stop the engine In an emergency, turn the engine switch to the OFF position. In normal ~80: 1. Disconnect any load at the AC receptackt. Disconnect DC battery charging cable. 2. Turn the engine ewttch to the OFF positIon. 22 .
3. Turn the fuel cap lever fully countqrclockwise to the “OFF” position. CAUTION: Be sure the fuel cap lever end the engina rwitch when stopping, transporting and/or storing the generator.
7. MAINTENANCE Maintenance Schedule Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. Perform the service and inspection scheduled in the table. Shut off the engine before pedormlng any maintenance. If the engine must be run, make sure the area is well ventilated. Exhaust contains poisonous carbon monoxide gas; exposure can cause 10s~ of consciousness and may lead to death. CAUTION: Use only ganulne HONDA parts or their equivalent.
Maintenance Schedule First month 2otrs. 0 ccrnburtion chamber Fud ten& and filter d.. ~~. cbn Ch NOTE: (11: Service more ~reqwntly when used ht rlurt~ MI. 121: These itemr l houkl be aarvked by n authorbad Homb de&r. unbrr ttm owner bar the proper toob and IOrnechankrlly protkbnt. Sea tlu Honda Shop Manud. (31: Fofxod~nkrmt cornmarcW uao.
. Air Cleaner Service The air cleaner accumulates dust and must be cleaned periodically. If the engine is operated in unusually dusty areas, the air cleaner must be cleaned at more frequent intervals than specified in the maintenance section. A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly (page 24). Service more frequently when operating the generator in extremely dusty areas.
Spark Plug Service Recommended spark plug: BMRdA (NGKI WPOMR-lJ (NIPPONDENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. m If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. . 1. Remove the spark plug maintenance cover, then remove the spark plug cap. 2. Clean any dirt from around the spark plug bass. 3. Use a wrench to remove the spark plug. 4. Visually inspect the spark plug.
6. Make sure that the spark plug washer Is in good condition, and thread the spark plug in by hand to prevent cross-threading. 7. After the spark plug is seeted, tighten with a spark plug wrench to com- press the washer. NOTE: If installing a new spark plug, tighten 112 turn after the spark plug seats to compress the washer. If reinstalling a used spark plug, tighten l/8- l/4 turn after the spark plug seat8 to compress the washer. CAUTION: l The spark plug murt a securely tIghtened.
Sparfc Amater Maintenanw w If the generator has been nmnlng, Allow it to cool before proceeding. the muffler will be very hot. CAUTION: The spa& arrester murt be servked tain its efficiency. every 100 hours to maln- 1. 2. 3. 4. Remove the spark plug inspection cover. loosen the cover bolt and remove the air cleaner case cover. Unfasten the two latches, remove the 6 mm screws and side cover. Remove the 6 mm bolts and 6 mm nut, then remove the muffler deflector and tail pipe. 6.
6. Use a brush to remove carbon deposits from the spark arrester screen. Inspect the screen for breaks or tears, and replace it if necessary. 7. Check the exhaust pipe gaskets; replace If damaged. Reinstall the muffler, muffler protector and rear cover in the reverse order of disassembly. Exhaust Pipe Screen Mafntenence Carefully clean the screen with a fine wire brush or a toothbrush.
8. TRANSPORTING/STORAGE To prevent fuel spillage when transporting or during temporary storage, the generator should be secured upright in its normal operating position, with the engine switch OFF and the fuel cap lever turned fully counterclockwise to the “OFF” position. M Spilled fuel or fuel vapor may Ignite. Before storing the unit for an extended period: 1. Be sure the storage area is free of excessive humidity and dust. 2.
9. TROUBLESHOOTING Engine will not start: l Is the fuel cap lever fully ON7 l Is the engine switch in the ON position? l Is there enough fuel? l Are all loads disconnected from the AC receptacle and DC receptacle? l Is there a spark at the spark plug? 8. Remove the spark plug cep. Clean any dust from around the spark plug base, and then remove the spark plug. b. Install the spark plug in the plug cap. c. Turn the engine switch to ON. d.
10. WIRING DIAGRAM I-I + 0 .
11. SPECIFICATIONS Dimension Tvpe EX350 Ii ECC 365x 195x305 mm (14.4x7.7x12.0 in) 8.6 kg (19.7 lb) Power product description code Length x Width x Height Dry Weight Engine Engine Type Displacement IBore x Stroke] Compression Ratio Engine Speed Cooling System Ignition System Fuel Tank Capacity Spark Plug HONDA GE35 34.4 cc (2.1 cu in) 137 x 32 mm ft.46 x 1.26 in)) 6.7 : 1 3,000/4,600 rpm Forced air cooling C.D.I. 0.91 I (0.
12. WARRANTY SERVICE Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. Almost all problems are solved in this way. If you are dissatified with the decision made by the dealership’s management, contact the Honda Power Equipment Customer Service Office.
MEMO 36
