PREFACE Thank you for purchasing a Honda Tested Attachment (HTA) for your Honda Mid-Size Commercial Mower. This manual covers the operation. maintenance. and installation. of the FS7054 Front Sweeper. The sweeper can be mounted to a HRC7013K1 and all HRC7018 and HRC7020 Mid-Size Commercial Mowers. For your convenience. it also includes a parts description guide. and warranty service information. Before installing or operating this equipment.
SAFETY SAFETY MESSAGES Your safety and the safety of others are very important. We have provided important safety messages in this manual and on the front sweeper. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbol and one of the following three words; DANGER, WARNING, or CAUTION. a These words mean: You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
SAFETY IMPORTANT SAFETY INFORMATION Most accidents with this product can be prevented if you follow all instructions in this manual and on the product. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Honda Sweeper Usage Honda sweepers are designed to give safe and dependable service if operated according to instructions and intended use: Ground level outdoor commercial sweeping of dirt and snow.
SAFETY IMPORTANT MESSAGE TO EMPLOYERS As an employer, you have special responsibilities to the people who work for you. Before you ask anyone to operate this sweeper, you need to determine whether the person is old enough, large enough, and strong enough to safely handle and control the sweeper. If you decide they are, make sure the employee reads and understands all instructions and warnings in the owner’s manual, this manual, and on the labels before operating the sweeper.
SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your sweeper. So if a label comes off or becomes hard to read, immediately contact a Honda mid-size commercial mower servicing dealer for a replacement label. d DANGER I KEEP HANDS and FEET AWAY I The broom can throw objects, which can cause serious injury. Wear eye protection, and keep people and pets away while sweeping.
CONTROLS This chapter shows the sweeper control locations and it tells you how the sweeper controls work. It only covers controls relating to the sweeper. Have your Honda mid-size commercial mower owner's manual handy for reference while reading this chapter.
CONTROLS DESCRIPTION OF CONTROLS SWEEPER LIFT CRANK Sweeper Lift Crank Use the sweeper lift crank to raise and lower the broom. Turn the crank clockwise to raise the boom and counterclockwise to lower the broom. Blade Control Lever 1 BLADE CONTROL LEVER This lever is used to engage and disengage engine power to the sweeper. Move the lever forward to the ON position to engage broom rotation and pull it back to the OFF position to disengage broom rotation.
CONTROLS Sweeper Angle Release T-Handle SWEEPER ANGLE RELEASE This T-handle allows the operator to release the angle lock on the sweeper. When released, the sweeper can be angled to the broom angles shown below. ,I I I .-... . ,, ,- ,e-. ,, , \ . ... \ II \ \ \ .
BEFORE OPERATION GENERAL The operator presence levers are part of the interlock system. If the interlock system is not working properly, repair it before operating the sweeper. The engine will shut off when both power unit operator presence levers are released, if the speed control levers are out of neutral or the blade control lever is ON. For your safety, and to prolong the service life of your equipment, always inspect the sweeper before each use. Refer to the MAINTENANCE SCHEDULE on page 17.
SAFETY PRECAUTIONS Before operating the sweeper for the first time, please review the IMPORTANT SAFETY INFORMATION beginning on page 3 and the previous chapter, titled BEFORE OPERATION. Even if you have operated other sweepers, take time to become familiar with how this sweeper works, and practice in a safe area until you build up your skills. For your safety, avoid starting or operating the engine in an enclosed area such as a garage.
OPERATION SWEEPING Read the mid-size commercial mower owner's manual carefully. Be thoroughly familiar with the controls and proper use of the mid-size commercial mower. Know how to stop the mid-size commercial mower and disengage the controls quickly. Refer to the mid-size commercial mower owner's manual for detailed instructions on starting the engine and parking the mower. Left and right sides of the sweeper are determined from the operator's position, facing the direction of forward travel.
OPERATION Snow Sweeping Never operate the sweeper without good visibility. Foreign objects in snow may be thrown farther than the snow itself. Use the slowest ground speed possible to achieve a satisfactory job. Stay aware of the broom discharge direction. This broom works best on a snow depth of 4 inches or less. Larger amounts of snow may be moved if ground speed is reduced. Agricultural (bar-tread) tires are recommended for maximum traction. Do not use tire chains.
OPERATION SWEEPING PATTERNS These removal patterns will avoid sweeping material into unwanted places as well as eliminating a second pass. When it is possible to sweep material to the left and right, as on a parking lot or long driveway, it is best to start in the middle. Sweep from one end to the other while sweeping material away from the center to avoid having to rotate the broom angle.
OPERATION BROOM ANGLE Broom angle can be changed from the operator’s position by using engine power to move the power unit. 1. Put the blade control lever in the OFF position. 2. Turn the T-handle counterclockwise 1/4-turn to unlock the cable. Raise it to the up position and turn it clockwise 1/4-turn to lock it in the up position. 3. Use the directional control levers to move the power unit and pivot the broom to the desired angle. 4.
MAINTENANCE & ADJUSTMENTS THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. To help you properly care for your sweeper, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic.
~~~ ~ MAINTENANCE & ADJUSTMENTS MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in .this operator’s manual and the owner’s manual included with the power unit.
MAINTENANCE & ADJUSTMENTS MAINTENANCE SCHEDULE Use the following maintenance schedule and the maintenance schedule shown in the power unit owner's manual. REGULAR SERVICE PERIOD Before Every Every Every Every Every Each 8 25 50 100 300 Perform at every Use ' Hours Hours Hours Hours Hours ITEM indicated interval \ Lubricate 0 Check-adjust 0 Lubricate 0 Lubrication points (Sweeper) . Lubricate 0 Gear box Check level 0 Drive chain Coupling chain 1 .
MAINTENANCE & ADJUSTMENTS Drive Chain and Coupling Chain Lubricate chains with GL-4 or GL-5 SAE 80w90 hypoid gear oil. Avoid getting any oil on the belt or pulley. COUPLING CHAIN Sweeper Lubrication Points After every 8 hours of operation, use a good quality multi-purpose grease to grease all 11 grease fittings the crank handle threads, and bearing. One or two pumps from a manual grease gun is sufficient.
MAINTENANCE & ADJUSTMENTS Drive Chain Slack Loosen the bolt securing the adjustment roller so the roller is free to drop down. The chain should have approximately 1/2-inch of slack at the location shown. After adjustment, tighten bolt securely. ADJUSTMENT ROLLER 1/2-LINK Premature chain, roller and sprocket wear will result if the chain is run without enough slack. If the chain slack cannot be adjusted with the roller all the way down, remove the 1/2-link and re-check slack.
MAINTENANCE & ADJUSTMENTS BROOM CONTACT ADJUSTMENT This adjustment should be done with the rear drive axle in the 2-1/2 inch position. As the bristles approach the wear limit, it will be necessary to adjust the rear drive axle to the 3-1/2 inch position. 1. 2. 3. 4. Park the sweeper on a level surface. Use the crank handle to fully lower the broom to the ground. Adjust the support springs, via the eye bolts, to the same setting.
MAINTENANCE & ADJUSTMENTS BROOM REPLACEMENT Whenever the broom becomes excessively tapered, worn past the service limit or sweeping is difficult, replacement is necessary. ""i SERVICE LIMIT 1/2 inch Broom Removal 1. Make sure the engine is turned off, the ignition key is removed, and the spark plug cap(s) are disconnected. 2. Use the sweeper lift crank to raise the broom until it is just slightly off the ground. 3. Remove the drive chain retaining clip, and remove the master link from the drive chain.
MAINTENANCE & ADJUSTMENTS Broom Disassembly 1. Use a 1/8-inch allen wrench to loosen the set screws on the pillow block bearing opposite the 45-tooth sprocket. Remove the pillow'block bearing. 2. Remove the bolts from the end plate and remove the end plate. 3. Slide off half the brushes and wafer spacers. Support the tri-core center open end, and slide the remaining brushes and wafer spacers to the open side.
MAINTENANCE & ADJUSTMENTS Broom Assembly 1. Slide on a brush then a wafer spacer. Align brush tabs with the opening in the tri-core center. Rotate the wafer spacer overlap areas and brush tabs every 120" on the tri-core center. 2. Install 4 or 5 brushes and wafer spacers, then push them all down and install 4 or 5-more. 3. Install the end plate using three 1/4-20 inch bolts and washers. Before tightening the bolts, make sure the top brush tabs are aligned with the tri-core center. 4.
INSTALLATION THE IMPORTANCE OF INSTALLATION Proper installation is essential to operator safety and the reliability of the machine. Any error or oversight made by the technician assembling and servicing a unit can easily result in faulty operation, damage to the machine, or injury to the operator. Improper service can cause an unsafe condition that can lead to serious injury or death. Follow the procedures and precautions in installation instructions and shop manuals carefully.
INSTALLATION TORQUE VALUES Torque Values American bolt diameter and thread size ft-lb N•m 1/4 inch - 20 8 10.8 5/16 inch - 18 12 16.3 3/8 inch - 16 22 29.8 1/2 inch - 13 76 103 8 mm 15.9 22 10 mm 25.
INSTALLATION UNCRATING Cut the straps and remove the crate cover. Remove the loose parts bag and the shaft cover from the wooden frame, Remove the 3 straps holding the sweeper to the shipping pallet. Attach suitable straps to the sweeper. Use a hoist that has a lift capacity of at least 500 Ibs. (227 kg), and lift the sweeper horizontally just enough to clear the wooden frame. 5. Slide the wooden frame out from under the sweeper, and lower the sweeper down to the floor, 1. 2. 3. 4.
INSTALLATION SWEEPER INSTALLATION If installed, remove the mower deck from the power unit. Refer to the removal procedure in the HRC7000-series shop manual. Save the bolts and flange nuts used on the mower deck; they will be reused when the mower deck is reinstalled. If the optional hydraulic drive release is to be installed, install it now. Refer to the instructions included with the hydraulic drive release. 1.
INSTALLATION ANGLE RELEASE CABLE INSTALLATION 1. Remove the forward throttle mounting screw. Position the cable bracket so it is parallel to the right side handle tube. Use the throttle mounting screw to temporarily hold the cable bracket in position. 2. Use the cable bracket as a guide to mark, and drill the two mounting bolt holes in the handle tube. Use a center punch to mark the center of one of the holes in the cable bracket. Put on safety glasses and drill a 21/64-inch hole into the handle tube.
INSTALLATION ANGLE RELEASE CABLE INSTALLATION (continued) 6. Secure cable to the throttle and choke cables with the cable tie. CABLE TIE W 7. Once the cable has been positioned, install it onto the bracket and tighten the bottom jam nut on the T-handle. a 8. Put the sweeper in the straight ahead position (refer to page 8). 9. Assemble the spring, spring seat washer, jam nut and clevis onto the sweeper end of the cable as shown. Hand tighten the jam nut and clevis onto the cable as far as they will go.
TRANSPORTING/STORAGE TRANSPORTING Move the blade control lever to OFF when transporting, or when the sweeper is not in use. Read the TRANSPORTING chapter of the mid-size commercial mower owner’s manual. STORAGE 1. Never store the unit with fuel in the fuel tank inside a building where open flames or sparks are present. Allow the engine to cool before storing in an enclosure. 2. Clean the broom thoroughly. 3. Lubricate all moving parts as shown in the maintenance chapter. 4.
SPECIFICATIONS Power Unit with Sweeper Attached Model HRC7013K1ZXA HRC7018ZXA HRC7020ZMA CPH1 CPH2 CPH3 Description code 88-1/4 inch 85-3/8 inch Overall length* Overall height 43-1/2 inch Overall width* 61 inch Dry weight Cutting height settings * Sweeper angle set straight ahead 638.4 Ib 743.8 Ib 763.8 Ib Low range @ 2-112 or 3-112 inches Sweeper Model FS7054 Description code FS3 Tilt angles 12.
PARTS Ref. No. I 1 I I Description 6 Bracket,cable operator 7 Spacer,cable operator 8 Frame comp,swing 9 Axle comp,caster wheel 10 Wheel,caster 11 Swivel assv,caster 12 Tube,caster 13 Frame comp,mounting 14 V-belt.
PARTS 34 FS7054 FRONT SWEEPER
ADDITIONAL INFORMATION INFORMATION LABELS Record the model and serial number in the boxes below. You will need these numbers when ordering parts and when making technical or warranty inquiries. BROOM ROTATION DIRECTION I BROOM ADJUSTMENT Adjust the broom so the contact patch is between 2 inches and 4 inches wide. Less than 2 in. will reduce sweeping performance. More than 4 in. will cause the broom to wear rapidly. Uneven contact on each end will cause the broom to wear unevenly.
ADDITIONAL INFORMATION OPTIONS Below is a list of available options to enhance productivity and comfort when operating your sweeper. Headlight Kit This single-lamp light kit is mounted to a light support arm which mounts to the tank bracket. The light features an integrated, weather-resistant on/off switch and a 50 watt halogen bulb. Agricultural (AG) Tire Kit For best traction, use of agricultural (bar tread) tires is recommended. The agricultural tire kit includes two bar tread tires and wheels.
ADDITIONAL INFORMATION WARRANTY SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. Almost all problems are solved in this way.
Current customer service contact information: United States, Puerto Rico, and U.S. Virgin Islands: Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management. The Service Manager or General Manager can help. Almost all problems are solved in this way.