Owner's Manual Rotary Mower HR215SXA • HR215HXA HR215HMA ©1996 American Honda Motor Co., Inc.
Keep this owner’s manual handy, so you can refer to it anytime, and make sure the manual stays with the mower if you sell it. This owner’s manual is considered a permanent part of the lawn mower and should remain with the mower if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Honda Power Equipment Mfg., Inc.
INTRODUCTION Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market. We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a symbol.
INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, are very important. And using this lawn mower safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
CONTENTS Turn to the beginning of each chapter for a complete list of subjects. MOWER SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Important information about some specific hazards, and what you can do to prevent injury. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Identification of components and information about how the controls work. BEFORE OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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MOWER SAFETY This chapter explains what you need to know to operate your mower safely. IMPORTANT SAFETY INFORMATION . . . . . . . . . . . . . . . . Avoid Rotating Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . Clear Mowing Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keep Shields in Place . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refuel with Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wear Protective Clothing . . . . . . . . . . . . .
MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers, hands, toes, or feet. Keep away from the mower deck whenever the engine is running.
MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your youngster operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your youngster operates this equipment.
MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your mower. So if a label comes off or becomes hard to read, contact your dealer for a replacement.
CONTROLS This chapter shows the locations of controls and other important parts of your mower, and it tells you how the controls work. COMPONENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . DESCRIPTION OF CONTROLS . . . . . . . . . . . . . . . . . . . . Fuel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Throttle Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Switch (HMA) . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROLS COMPONENT IDENTIFICATION HANDLEBAR DISCHARGE GUARD FUEL TANK CAP RECOIL STARTER GRASS BAG OIL FILLER CAP MUFFLER MOWER DECK HR215K1HMA: Manual & electric starting; self-propelled; hydrostatic transmission HR215K1HXA: Manual starting; self-propelled; hydrostatic transmission HR215K1SXA: Manual starting; self-propelled; 3 speed transmission 10
CONTROLS BLADE CONTROL BUTTON BLADE CONTROL LEVER DRIVE CLUTCH LEVER SHIFT LEVER FRAME ENGINE SERIAL NUMBER SERIAL NUMBER (on back of engine) THROTTLE LEVER HANDLEBAR LOCKING KNOBS SPARK PLUG CAP CUTTING HEIGHT ADJUSTMENT LEVER FUEL VALVE CUTTING HEIGHT ADJUSTMENT LEVERS AIR CLEANER CARBURETOR Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page 85).
CONTROLS DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the connection between the fuel tank and the carburetor. OFF FUEL VALVE ON Throttle Lever CHOKE – – For starting a cold engine. FAST – – – For restarting a warm engine and for mowing. SLOW – – – For idling the engine. STOP – – – For stopping the engine. (On HR215HMA, turn the engine switch OFF to stop the engine).
CONTROLS Engine Switch (HMA) START ––– Operates the electric starter. ON –––––– Running position (the engine switch must be in the ON position to use the recoil starter). OFF ––––– Stops the engine.
CONTROLS Blade Control Lever The blade control lever starts and stops blade rotation. BLADE CONTROL LEVER BUTTON Drive Clutch Lever The drive clutch lever engages and disengages the transmission that drives the rear wheels.
CONTROLS Shift Lever The shift lever selects the drive speed for the mower. HR215SXA 1 (slow) –––– For mowing thick grass or maneuvering in small areas. 2 (medium) – For intermediate self-propelled speed. 3 (fast)––––– For maximum self-propelled speed in large, open areas and for transport. SHIFT LEVER (SXA) HR215HMA & HR215HXA SLOW ––– For mowing thick grass or maneuvering in small areas.
CONTROLS Cutting Height Adjustment Levers There are six settings to choose from, as shown in the illustration. The cutting height figures are approximate. The actual height of cut grass will vary with lawn and soil conditions. ADJUSTMENT LEVER There is an adjustment lever on each wheel.
BEFORE OPERATION This chapter explains how to fuel and check your mower to be sure it is ready, and it tells you how to prepare your lawn and yourself before you begin mowing. CHECK YOUR LAWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . People and Pets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lawn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEFORE OPERATION CHECK YOUR LAWN For your safety and for the safety of others, always inspect the area before mowing. Objects Anything which can be picked up by the blade and thrown is a potential hazard to you and others. Look for things like stones, sticks, bones, and wire. Remove them from the mowing area. People and Pets People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects. Clear the area of people and pets, especially children.
BEFORE OPERATION CHECK YOUR MOWER Blade 1. Move the throttle lever to the STOP postion (see page 12). 2. On HR215HMA, turn the key to the OFF position (see page 13). 3. Move the fuel valve to the OFF position (see page 12). 4. Disconnect the spark plug cap from the spark plug (see page 52). 5. Tilt the mower to the right, so the carburetor side is up. This will help to prevent fuel leakage and hard starting. BLADE BLADE BOLTS 6. Inspect the blade for wear and damage.
BEFORE OPERATION Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface. 1. Remove the oil filler cap, and wipe the dipstick clean. 2. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. FILLER CAP/DIPSTICK 3. If the oil level is low, add oil to reach the upper limit mark on the dipstick (see page 50). 4. After checking the engine oil level, screw in the filler cap/dipstick securely.
BEFORE OPERATION Fuel Fuel tank capacity: 0.26 US gal (1.0 ) Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. Refer to page 55 for fuel recommendations and page 86 for information about oxgenated fuels. Remove the fuel tank cap and check the fuel level. Refill the tank if the fuel level is low. Refuel carefully to avoid spilling fuel. Do not overfill; there should be no fuel in the filler neck. After refueling, tighten the fuel tank cap securely.
BEFORE OPERATION Air Cleaner Inspection Check that the air filters are clean and in good condition. Dirty air filters will restrict air flow to the carburetor, reducing engine performance. Refer to page 51 for air cleaner service.
BEFORE OPERATION Handlebar Height Adjustment Adjust handlebar height for a comfortable operating position. 1. Loosen the lower handlebar locking knobs. 2. Loosen both left and right height adjuster locking bolts with a 12 mm wrench. 3. Adjust the handlebar to a comfortable height. 4. Tighten the height adjuster locking bolts, then tighten the locking knobs.
BEFORE OPERATION Grass Bag A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled. Also, the bag is easier to empty when it is not packed full. Inspection Inspect the grass bag for tears, holes, and excessive wear. The grass bag wears during normal use and will eventually require replacement.
BEFORE OPERATION Cutting Height Check the mower deck cutting height settings, and be sure that all four adjustment levers are set to the same cutting height position. ADJUSTMENT LEVERS To adjust cutting height, pull each adjustment lever toward the wheel, and move it into another notch. If you are not sure what cutting height to select, start with a high setting, and check the appearance of the lawn after mowing a small area. Then readjust cutting height if necessary.
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OPERATION This chapter tells you how to operate the mower safely and effectively. MOWING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . STARTING THE ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . OPERATING THE CONTROLS FOR MOWING . . . . . . . . Throttle Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blade Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Clutch Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review the IMPORTANT SAFETY INFORMATION beginning on page 6 and the previous chapter, titled BEFORE OPERATION. Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. For your safety, avoid starting or operating the engine in an enclosed area such as a garage.
OPERATION STARTING THE ENGINE Before starting, always release the blade control lever and drive clutch lever, so the blade will not turn, and the mower will not move forward, when you operate the starter. 1. Turn the fuel valve to the ON position. FUEL VALVE ON 2. Move the throttle lever to the proper starting position. COLD ENGINE: Move the throttle lever to the CHOKE position. CHOKE WARM ENGINE: Move the throttle lever to the FAST position.
OPERATION 3. Operate the starter. MANUAL STARTING (all models): STARTER GRIP Place your foot on the mower deck step. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. HR215HMA: The engine switch must be in the ON position to start the engine with the recoil starter. STEP ELECTRIC STARTING (HR215HMA): Turn the engine switch to the START position, and hold it there until the engine starts.
OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the FAST position. When the blade rotates at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed, the blade could fracture and come apart. When you need to empty the grass bag or leave the mower for any reason, always turn the engine OFF.
OPERATION Drive Clutch Lever HR215SXA Push the drive clutch lever forward to propel the mower. BUTTON Release the drive clutch lever to stop the mower’s forward movement. HR215HMA & HR215HXA You can control self-propelled speed with the drive clutch lever. The mower will move gradually faster as you push the drive clutch lever forward. If you push the lever all the way forward to the handlebar, the mower will move at the speed determined by the shift lever setting (see page 33).
OPERATION Shift Lever Use the shift lever to select the forward speed at which you wish to mow. Do not use the throttle lever to adjust your forward speed. The throttle lever must remain in the FAST position for good mowing performance. Otherwise, cut quality suffers. HR215SXA You can shift gears without releasing the drive clutch lever, but the transmission may not shift smoothly if the mower is pulling hard. For smoother operation, release the drive clutch lever before shifting gears.
OPERATION STOPPING THE ENGINE 1. Release the drive clutch lever and blade control lever. BLADE CONTROL LEVER DRIVE CLUTCH LEVER 2. Move the throttle lever to the STOP position and on HR215HMA models turn the engine switch to the OFF postion. STOP OFF OFF THROTTLE LEVER ENGINE SWITCH (HMA) 3.
OPERATION SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. If stuck, do not kick or shove the mower with your foot. Use the handlebar to control the mower. WARNING The blade is sharp and spins at high speed. A spinning blade can cut you severely and can amputate fingers and toes.
OPERATION Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control. Be careful when mowing over obstacles embedded in the lawn, such as sprinkler heads, paving, edging, etc. Avoid anything that sticks up above the surface of the lawn.
OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown ⁄ to 1 inch above their recommended height. Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in your area. If you look closely, you’ll see that most grass has stems and leaves. If you cut off the leaves, you’ll scalp the lawn. Let the grass recover between mowings.
OPERATION Blade Speed The blade must spin very fast to cut properly. Always use the FAST throttle setting, and keep the engine running at maximum rpm. If engine speed drops, it could mean the engine is being overloaded by the blade trying to cut too much grass. Mow a narrower swath, move the mower slower, or raise the cutting height. Blade Sharpness A sharp blade cuts cleanly. A dull blade tears the grass, leaving shredded ends that turn brown.
OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. If the lawn has an irregular shape, or many obstacles, divide it into sections where you can use the recommended mowing pattern. Bagging Use a clockwise mowing pattern.
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TRANSPORTING This chapter explains how to load and carry your mower safely. BEFORE LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 LOADING AND UNLOADING . . . . . . . . . . . . . . . . . . . . . .
TRANSPORTING BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. 1. Remove the grass bag. 2. Move the throttle lever to the STOP position, and on HR215HMA models turn the engine switch to the OFF postion. STOP THROTTLE LEVER OFF ENGINE SWITCH (HMA) 3. Turn the fuel valve to the OFF position.
MAINTENANCE This chapter explains when and how to perform routine inspection, service, and adjustments for do-it-yourself maintenance. More difficult maintenance tasks should be done by your dealer. Your dealer is best equipped and staffed to provide the level of service and safety you and your mower deserve. THE IMPORTANCE OF MAINTENANCE . . . . . . . . . . . . . MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
MAINTENANCE MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in this owner’s manual.
MAINTENANCE EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
MAINTENANCE Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. The lower the Air Index, the less pollution. The durability description is intended to provide you with information relating the engine's emission durability period.
MAINTENANCE ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve to the OFF position to reduce the possibility of fuel leakage (see page 34). 2. Wipe the oil filler area clean, then remove the oil filler cap/dipstick. Place a suitable container next to the mower to catch the used oil, then tilt the mower on its right side. The used oil will drain through the filler neck. Allow the oil to drain completely.
MAINTENANCE After changing the engine oil, and before starting the engine, check the oil level with the mower on a level surface: a. Wipe the dipstick clean. b. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. c. If the oil level is low, add oil to reach the upper limit mark on the dipstick. Do not overfill. If the engine is overfilled, the excess oil may get transferred to the air cleaner housing and air cleaner filters.
MAINTENANCE Air Cleaner Service Dirty air filters will restrict air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filters more often than specified in the MAINTENANCE SCHEDULE. NOTICE Operating the engine without air filters, or with damaged filters, will allow dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by the Distributor’s Limited Warranty.
MAINTENANCE 5. Wipe dirt from the inside of the air cleaner housing and cover, using a moist rag. Be careful to prevent dirt from entering the air duct that leads to the carburetor. 6. Reinstall the filters and cover. Tighten the cover screw securely. Spark Plug Service RECOMMENDED SPARK PLUGS REGULAR RESISTOR* NGK BP5ES BPR5ES DENSO W16EP-U W16EPR-U CHAMPION N12Y RN12Y * Resistor spark plugs reduce interference with radio and TV reception. NOTICE Incorrect spark plugs can cause engine damage.
MAINTENANCE 2. Remove the spark plug with a 13/16 in (21 mm) spark plug wrench. SPARK PLUG WRENCH 3. Inspect the spark plug. Replace it if the electrodes are worn, or if the insulator is cracked or chipped. Clean the spark plug with a wire brush if you are going to reuse it. 4. Measure the spark plug electrode gap with a suitable gauge. The gap should be 0.028 ~ 0.031 in (0.7 ~ 0.8 mm). Correct the gap, if necessary, by carefully bending the side electrode. 0.028 ~ 0.031 in (0.7 ~ 0.8 mm) 5.
MAINTENANCE Carburetor Adjustment 1. Start the engine outdoors, and allow it to warm up to normal operating temperature. 2. Set the throttle lever in the SLOW position. 3. Turn the throttle stop screw to obtain the standard idle speed. Standard idle speed: 2,100 ± 150 rpm THROTTLE STOP SCREW Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase.
MAINTENANCE Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher. This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. Occasionally you may hear light “spark knock” or “pinging” (metallic rapping noise) while operating under heavy loads.
MAINTENANCE CONTROL CABLE ADJUSTMENTS Blade Control Cable Adjustment Measure free play at the top of the lever, while holding the button down. Free play should be !⁄" ~ 1 in (20 ~ 25 mm). If adjustment is necessary: 1. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required. 2. Tighten the lock nuts and recheck free play. 3. Start the engine outdoors, and operate the blade control lever.
MAINTENANCE Drive Clutch Cable Adjustment (SXA) Measure free play at the top of the lever, as shown. Free play should be !⁄ $ ~ !⁄& (5 ~ 10 mm). If adjustment is necessary: 1. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required. 2. Tighten the lock nuts and recheck free play. 3. Start the engine outdoors, and operate the drive clutch lever. Check that the drive clutch engages and releases properly.
MAINTENANCE Shift Cable Adjustment (SXA) Shift cable adjustment is necessary if the shift lever does not operate properly or does not align with the numbers beside the lever. With the shift lever in 2nd speed, check that the lever, throughout its free-play range, is well-centered on the number “2" on the lever cover. If adjustment is necessary: 1. Loosen the lock nuts with a 19 mm wrench, and move the adjuster up or down as required. 2. Tighten the lock nuts and recheck free play. 3.
MAINTENANCE Drive Clutch Cable Adjustment (HMA, HXA) 1. Position the control cable bands as shown. CONTROL CABLE BANDS ⁄ ⁄ 2. Set the rear cutting height adjusters in the lowest cutting height position (see page 16). SLOW 3. Move the shift lever to the slowest position. SHIFT LEVER 4. Push the drive clutch lever all the way forward, and hold it against the handlebar.
MAINTENANCE 5. While holding the drive clutch lever all the way forward, look through the clutch cable grommet in the mower deck, and check the position of the control arm. The center of the notch on the control arm should align with the index mark on the transmission case. TRANSMISSION CASE CONTROL ARM NOTCH CLUTCH CABLE GROMMET 6. If adjustment is necessary, loosen the drive clutch cable lock nuts with a 10 mm wrench, and move the adjuster up or down as required. Tighten the lock nuts.
MAINTENANCE THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly. You can inspect choke operation by observing the movement of the choke arm, which is located on top of the carburetor. o Thr OP ST E OK CH Push the choke arm with your finger to verify that it has moved as far as it will go. ttle 1. Move the throttle lever to the CHOKE position.
MAINTENANCE BLADE REMOVAL AND INSTALLATION If you remove the blade for sharpening or replacement, you will need a torque wrench for installation. Wear heavy gloves to protect your hands. BLADE SHARPENING: To avoid weakening the blade, or causing imbalance or poor cutting, the blade should be sharpened by trained staff at an authorized Honda servicing dealer. BLADE REPLACEMENT: Use a genuine Honda replacement blade or its equivalent. Blade Removal 1.
MAINTENANCE Blade Installation 1. Clean dirt and grass from around the blade mounting area. 2. Align the two holes in the blade holder with the two raised bosses in the blade control assembly (see page 62). 3. Hold the blade holder against the blade control assembly, and install the blade using the two blade bolts as shown. The blade lift edges must be toward the engine. The blade bolts are specially designed for this application. When replacing bolts, use only genuine Honda replacement bolts. 4.
MAINTENANCE GRASS BAG CLEANING AND REPLACEMENT Grass Bag Cleaning Wash the bag with a garden hose, and allow it to dry completely before use; a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent. Bag Removal 1. Unclip the plastic edges of the bag from the frame. FRAME BAG 2. Remove the bag from the frame. PLASTIC EDGE Bag Installation 1. Insert the bag frame into the bag, as shown. BAG 2.
MAINTENANCE BATTERY CHARGING (HMA) The engine will automatically recharge the battery when the mower is operated. A plug-in charger is provided for supplemental charging when the mower is not operated frequently enough to keep the battery charged. Use the plug-in charger to recharge the battery once a month during seasons when you do not mow the lawn. This will help to extend the service life of the battery.
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TROUBLESHOOTING This chapter shows what to check if you have a problem with your mower. ENGINE PROBLEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine will not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loss of power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUSE REPLACEMENT (HR215HMA) . . . . . . . . . . . . . . . VIBRATION PROBLEMS. . . . . . . . . . . . . . . . . . . . . . . . . . MOWING AND BAGGING PROBLEMS . . . . . . . . . . . . . .
TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Start 1. HR215HMA electric starting: Check battery and fuse. 2. Check control positions. 3. Check fuel. 4. Remove and inspect spark plug. Possible Cause Battery discharged. Fuse burnt out. Recharge battery (p. 65) Replace fuse (p. 69). Fuel valve OFF. Throttle lever in wrong position. Turn fuel valve ON (p.12) Move throttle lever to CHOKE position, unless the engine is warm (p. 29). Engine switch must be ON to use recoil starter (p. 30). Refuel (p. 21).
TROUBLESHOOTING FUSE REPLACEMENT (HR215HMA) The electric starter relay circuit and battery charging circuit are protected by a 1 ampere fuse. If the fuse burns out, the electric starter will not operate. The engine can be started manually if the fuse burns out, but running the engine will not charge the battery. LOWER CONTROL BOX COVER 1. Remove the two bolts from the lower control box cover, using a 10 mm wrench. BOLTS 2. Remove the lower control box cover, and check the fuse.
TROUBLESHOOTING VIBRATION PROBLEMS Excessive Vibration 1. Check mower deck and blade. 2. Take mower to an authorized Honda servicing dealer for repair. Possible Cause Correction Grass and debris lodged under mower deck. Blade loose, bent, damaged, or unbalanced by improper sharpening. Mechanical damage, such as a bent crankshaft. Clean out mower deck (p. 38). Tighten loose blade bolts. Replace damaged blade (p. 62 - 63). Replace or repair faulty components as necessary.
STORAGE This chapter explains how to protect your mower from rust and corrosion, and ensure that it will start easily when you want to use it again. STORAGE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mower Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grass Bag . . . . . . . . . . . . . . . . . . . . . . . .
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower trouble free and looking good. The following steps will help to keep rust and corrosion from impairing your mower’s function and appearance, and will make the engine easier to start when you use the mower again. Cleaning 1. Wash the mower, including the underside of the mower deck. Engine Wash the engine by hand, and be careful to prevent water from entering the air cleaner.
STORAGE 3. With the mower in an upright position, start the engine outdoors, and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine. 4. While the engine is running, operate the blade control lever 4 or 5 times to expel water from the blade control mechanism. Allow the blade to spin for several minutes to ensure that no water remains. 5. Stop the engine, and allow it to cool. 6.
STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components, serviced or replaced.
STORAGE Draining the Fuel Tank and Carburetor 1. Remove the carburetor drain bolt with a 10 mm wrench, and drain the carburetor bowl fuel into an approved container. WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • Stop the engine and keep heat, sparks, and flame away. • Handle fuel only outdoors. • Wipe up spills immediately. 2.
STORAGE Engine Cylinder Remove the spark plug (see page 53). Pour a tablespoon (5 ~ 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. Pull the starter rope slowly until resistance is felt then return the starter grip gently. This will close the valves so moisture can not enter the engine cylinder.
STORAGE Handlebar Folding The handlebar can be folded for storage or transport by loosening the handlebar locking knobs. 1. Remove the grass bag. You can place it on top of the engine, with the bag opening to LOWER LOCKING KNOBS the front. 2. Loosen the lower handlebar locking knobs. Spread the handlebar struts to release the locating pins, then swing the handlebar forward. 3. Loosen the upper handlebar locking knobs, and swing the upper handlebar back, over the top of the mower.
STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. If possible, avoid storage areas with high humidity, because that promotes rust and corrosion.
SPECIFICATIONS This chapter gives dimensions, capacities, and other technical information. MOWER MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIMENSIONS, WEIGHTS, AND CAPACITIES . . . . . . . . . ENGINE DESIGN AND PERFORMANCE . . . . . . . . . . . . . TRANSMISSION DESIGN AND PERFORMANCE . . . . . . MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TUNEUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS MOWER MODELS HR215K1HMA: Manual & electric starting; self-propelled; hydrostatic transmission HR215K1HXA: Manual starting; self-propelled; hydrostatic transmission HR215K1SXA: Manual starting; self-propelled; 3 speed transmission DIMENSIONS, WEIGHTS, AND CAPACITIES Maximum Length (handlebar extended) Minimum Length (handlebar folded) Width at Mower Deck Maximum Height (handlebar extended and cutting height set at 3 in (77 mm) Minimum Height (grass bag removed, handlebar folded, and cutting
SPECIFICATIONS ENGINE DESIGN AND PERFORMANCE Engine Model Engine Type Displacement Bore and Stroke Compression Ratio Ignition System Maximum Horsepower Maximum Torque GXV140K1 4-stroke, overhead-valve, single cylinder, forced air-cooled 8.2 cu in (135 cc) 2.52 x 1.65 in (64 x 42 mm) 8:1 Transistorized magneto 5.0 bhp (3.7 kW) at 3,600 rpm 7.6 ft-lb (10.
SPECIFICATIONS MAINTENANCE Fuel Unleaded gasoline with a pump octane rating of 86 or higher Engine Oil SAE 10W-30, API SH or SJ Transmission Oil HMA & HXA: Honda hydrostatic fluid SXA: Hypoid gear oil, SAE 90 Spark Plug Type Regular: NGK BP5ES DENSO W16EP-U CHAMPION N12Y Resistor: NGK BPR5ES DENSO W16EPR-U CHAMPION RN12Y Maximum Governed Speed 3,100 ± 150 rpm Blade Control Cable Adjust for !⁄" ~ 1 in (20 ~ 25 mm) free play at blade control lever.
ADDITIONAL INFORMATION This chapter contains additional information, Honda publications available to you, and tells you how to contact us if you have a question or a warranty repair problem. HONDA PUBLICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . Shop Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARRANTY SERVICE INFORMATION . . . . . . . . . . . . . . OXYGENATED FUELS . . . . . . . . .
ADDITIONAL INFORMATION HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your mower. You may order them from your Honda lawn mower dealer. Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Parts Catalog This manual provides complete, illustrated parts lists.
ADDITIONAL INFORMATION WARRANTY SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. Almost all problems are solved in this way.
ADDITIONAL INFORMATION OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel’s contents.
ADDITIONAL INFORMATION SPARK ARRESTER SERVICE (optional equipment) The engine in your lawn mower is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. A spark arrester is available from an authorized Honda servicing dealer. The spark arrester must be serviced every 100 hours to keep it functioning as designed. 1.
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INDEX A D Air Cleaner Inspection ...........22 Air Cleaner Service ................51 Description of Controls ..........12 Drive Clutch Lever: Cable Adjustment (SXA) ....57 Cable Adjustment (HMA, HXA) ...................59 Operation .................. 14 & 32 B Battery Charging (HR215HMA) .....................65 Blade: Inspection ..........................19 Installation..........................63 Removal.............................62 Blade Control Lever: Cable Adjustment...............56 Operation ..
INDEX G Gasoline Recommendations..55 Grass Bag: Cleaning.............................64 Inspection ..........................24 Removal and Installation ...24 Replacement......................64 H Handlebar Height Adjustment.23 Handlebar Folding .................77 High Altitude Operation..........54 I Inspection Before Mowing: Lawn ..................................18 Mower ................................19 Introduction ............................ 1 L Lawn: Inspection Before Mowing .18 Mowing Tips....
INDEX Spark Plug Recommendations & Service ...........................52 Specifications: Capacities ..........................80 Dimensions ........................80 Engine Design and Performance...................81 Maintenance ......................82 Transmission Design and Performance...................81 Tuneup...............................82 Weights ..............................80 Starting the Engine ................29 Stopping the Engine ..............34 Storage: Placing In Storage .............
QUICK REFERENCE INFORMATION Fuel Engine Oil Type Unleaded gasoline with pump octane rating of 86 or higher (page 55). Capacity 0.26 US gallons (1.0 ) Type SAE 10W-30, API SH or SJ (page 50) Capacity 0.63 US quarts (0.6 ) Regular: Spark Plug Type NGK BP5ES DENSO W16EP-U CHAMPION N12Y Resistor: NGK BPR5ES DENSO W16EPR-U CHAMPION RN12Y Gap 0.028 ~ 0.031 in (0.7 ~ 0.8 mm) (page 53) Blade bolts Torque 36~43 ft-lb (49 ~ 59 N•m, 5.0~6.
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