Owner’s Manual ROTARY MOWER HRC216HXA The Power of Dreams EM4 K2 POM53745-A 31VK6710 00X31-VK6-7100 Printed on Recycled Paper IPC 3240.2006.08 PRINTED IN U.S.A. See page 56 for instructions on setting up your Lawn Mower. © 2004–2005 American Honda Motor Co., Inc.
WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold. The information and specifications included in this publication were in effect at the time of approval for printing. American Honda Motor Co., Inc.
INTRODUCTION Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market. We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a NOTICE symbol.
INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. Using this lawn mower safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower.
CONTENTS LAWN MOWER SAFETY ..............................................................................4 IMPORTANT SAFETY INFORMATION ...................................................4 IMPORTANT MESSAGE TO PARENTS .................................................5 IMPORTANT MESSAGE TO EMPLOYERS ............................................6 SAFETY LABEL LOCATIONS .................................................................6 CONTROLS & FEATURES ........................................................
LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers, hands, toes, or feet. Keep away from the mower deck whenever the engine is running.
LAWN MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your child operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your child operates this equipment.
LAWN MOWER SAFETY IMPORTANT MESSAGE TO EMPLOYERS As an employer, you have special responsibilities to the people who work for you. Before you ask anyone to operate this mower, you need to determine whether the person is old enough, large enough, and strong enough to safely handle and control the mower. If you decide he or she is, make sure the employee reads and understands all instructions and warnings in this manual and on the labels before operating the mower.
LAWN MOWER SAFETY UNDER NORMAL USAGE, THIS BAG MATERIAL IS SUBJECT TO DETERIORATION AND WEAR, AND SHOULD BE CHECKED FREQUENTLY FOR BAG REPLACEMENT. THIS BAG CONFORMS TO A.N.S.I. STANDARD B71.4, ANY REPLACEMENT MUST MEET THIS STANDARD.
CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS BLADE CONTROL LEVER HANDLEBAR SHIFT LEVER THROTTLE LEVER DRIVE CLUTCH LEVER DISCHARGE GUARD FUEL TANK CAP GRASS BAG RECOIL STARTER CUTTING HEIGHT ADJUSTMENT LEVER MOWER DECK OIL FILLER CAP/ DIPSTICK MUFFLER 8 SPARK PLUG CAP
CONTROLS & FEATURES BLADE CONTROL LEVER BLADE CONTROL BUTTON HANDLEBAR CUTTING HEIGHT ADJUSTMENT LEVER AIR CLEANER CARBURETOR AND FUEL VALVE 9
CONTROLS & FEATURES DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. FUEL VALVE Throttle Lever The throttle lever controls engine speed and opens and closes the choke. THROTTLE LEVER 10 CHOKE Closes the choke; use when starting a cold engine. FAST For restarting a warm engine and for mowing. SLOW For idling the engine. STOP For stopping the engine.
CONTROLS & FEATURES Blade Control Lever The blade control lever starts and stops blade rotation. BLADE CONTROL LEVER BUTTON Drive Clutch Lever The drive clutch lever engages and disengages the transmission that drives the rear wheels.
CONTROLS & FEATURES Shift Lever The shift lever selects and controls the self-propelled drive speed. SLOW FAST TH RO TT LE SLOW Use a slow speed for mowing thick grass or maneuvering in small areas. For maximum self-propelled speed in large, open areas, and for transport. FAST Cutting Height Adjustment Levers Each wheel of the mower can be adjusted to one of eight settings. Each wheel should be adjusted to the same position.
BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the lawn mower and its operation before you begin using it. Know how to quickly shut off the lawn mower in case of an emergency. Are You Ready to Mow? Be sure to wear protective clothing.
BEFORE OPERATION Check the General Condition of the Lawn Mower • Look around and underneath the lawn mower for signs of oil or gasoline leaks. • Look for signs of damage. • Check each control for proper operation. • Check the blades for wear. Replace as necessary (page 31). • Check that the blade bolts are tight (page 33). • Check that all nuts, bolts, and screws are tightened. Check the Engine • Check the air cleaner (page 37) and oil level (page 35). • Check the fuel level (page 45).
BEFORE OPERATION GET THE MOWER READY Grass Bag A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled. Also, the bag is easier to empty when it is not packed full. Inspection Inspect the grass bag for tears, holes, and excessive wear.
BEFORE OPERATION Mulching Plug To mulch the grass clippings rather than bag them, install the mulching plug. SLOT TAB 1. Stop the engine. 2. Raise the discharge guard. 3. Remove the grass bag. 4. Insert the mulching plug into the discharge chute at the back of the mower. Make sure the tab at the bottom rear of the mulching plug fits snugly into the slot at the back of the discharge chute. Cutting Height To adjust cutting height, pull each adjustment lever toward the wheel and move it into another notch.
OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review IMPORTANT SAFETY INFORMATION (page 4) and the previous chapter, BEFORE OPERATION (page 13). Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. For your safety, avoid starting or operating the engine in an enclosed area such as a garage.
OPERATION 3. Place your foot on the mower deck step. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. 4. If the CHOKE position was used during starting, move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly without use of the choke. Set the throttle lever at FAST to mow or at SLOW to idle.
OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the FAST position. When the blades rotate at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed: the blades could fracture and come apart.
OPERATION Drive Clutch Lever Push the drive clutch lever forward to propel the mower. Release the drive clutch lever to stop the mower’s forward movement. DRIVE CLUTCH LEVER You can control self-propelled speed with the drive clutch lever. The mower will move gradually faster as you push the drive clutch lever forward. If you push the lever all the way forward to the handlebar, the mower will move at the speed determined by the shift lever setting (page 21).
OPERATION Shift Lever Use the shift lever to select the forward speed at which you wish to mow. SLOW TT LE O TH R Do not use the throttle lever to adjust your forward speed. The throttle lever must remain in the FAST position for good mowing performance. Otherwise, cut quality suffers. SHIFT LEVER FAST The position of the shift lever determines the maximum ground speed when the drive clutch lever is fully engaged.
OPERATION STOPPING THE ENGINE 1. Release the drive clutch and blade control levers. BLADE CONTROL LEVER DRIVE CLUTCH LEVER 2. Move the throttle lever to STOP. 3. When the mower is not in use, turn the fuel valve to the OFF position.
OPERATION SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. If stuck, do not kick or shove the mower with your foot. Use the handlebar to control the mower. WARNING The blades are sharp and spin at high speed. A spinning blade can cut you severely and can amputate fingers and toes.
OPERATION Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control. Be careful when mowing over obstacles embedded in the lawn, such as sprinkler heads, paving, edging, raised tree roots, etc. Avoid anything that sticks up above the surface of the lawn.
OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown 1/2 to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season. Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in your area.
OPERATION Blade Sharpness A sharp blade cuts cleanly. A dull blade tears the grass, leaving shredded ends that turn brown. When your blade doesn’t cut cleanly anymore, have it sharpened or replaced. Dry Grass If the ground is too dry, mowing will stir up a lot of dust. Besides being unpleasant to work in, too much dust will clog the air filter. If dust is a problem, water your lawn the day before mowing. Mow when the grass is dry to your touch, but the soil is still moist.
OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. If your lawn has an irregular shape or many obstacles, divide it into sections where you can use the recommended mowing pattern. Mulching Use a counterclockwise mowing pattern. MULCHING PATTERN Bagging Use a clockwise mowing pattern.
SERVICING YOUR LAWN MOWER THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
SERVICING YOUR LAWN MOWER MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in this owner’s manual.
SERVICING YOUR LAWN MOWER MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (1) ITEM Perform at every indicated interval Blades Grass bag Engine oil See Every Every Every page 50 100 300 hours hours hours Inspect condition O 31 Check bolt torque O 33 Check O 34 Check O 35 Change Check Air cleaner Before First each 20 use hours O O (2) Clean O (2) 37 Replace filter Spark plug O (2) Check-Adjust O Replace O Spark arrester Clean-Inspect (optional equipment) Valve clearance Check-Adjust
SERVICING YOUR LAWN MOWER BLADES Inspection 1. Move the throttle lever to STOP and the fuel valve to OFF (page 10). 2. Disconnect the spark plug cap from the spark plug (page 38). 3. Tilt the mower to the right, from the operators view, so the air cleaner side is up. BLADE BOLTS 4. Check that the blade bolts are tight (page 33). 5. Inspect blades for wear and damage. WARNING A worn, cracked, or damaged blade can break, and pieces of the damaged blade can become dangerous projectiles.
SERVICING YOUR LAWN MOWER Blade Removal and Installation If you remove the blades for sharpening or replacement, you will need a torque wrench for installation. Wear heavy gloves to protect your hands. BLADE SHARPENING: To avoid weakening the blades or causing imbalance or poor cutting, the blades should be sharpened by trained staff at an authorized Honda servicing dealer. BLADE REPLACEMENT: Use genuine Honda replacement blades or their equivalent (page 74). Blade Removal 1.
SERVICING YOUR LAWN MOWER Blade Installation 1. Clean dirt and grass from around the blade mounting area. 2. Install the blades using the two blade bolts and special washers as shown. Be sure to install the special washers with the concave side toward the blades and the convex side toward the bolts. The blade bolts and washers are specially designed for this application. When replacing bolts and washers, use only genuine Honda replacement parts.
SERVICING YOUR LAWN MOWER GRASS BAG CLEANING AND REPLACEMENT Grass Bag Cleaning Wash the bag with a garden hose, and allow it to dry completely before use; a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent (page 70). Bag Removal 1. Unclip the plastic edges of the bag from the frame. 2. Remove the bag from the frame. Bag Installation 1. Insert the bag frame into the bag, as shown. 2.
SERVICING YOUR LAWN MOWER ENGINE MAINTENANCE Engine Oil Level Check 1. Unscrew and remove the filler cap/dipstick and wipe it clean. 2. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 3. If the oil level is low, add oil to reach the upper limit mark on the dipstick. Do not overfill. If the engine is overfilled, the excess oil may get transferred to the air cleaner housing and air cleaner filter.
SERVICING YOUR LAWN MOWER Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Put the throttle lever in the STOP position. 2. Turn the fuel valve OFF (page 10). This will reduce the possibility of fuel leakage. 3. Wipe the oil filler area clean, then remove the oil filler cap/dipstick. 4. Place a suitable container next to the mower to catch the used oil, then tilt the mower on its right side. The used oil will drain through the filler neck.
SERVICING YOUR LAWN MOWER Air Cleaner Service A dirty air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filter more often than specified in the MAINTENANCE SCHEDULE (page 30). NOTICE Operating the engine without an air filter, or with damaged elements, will allow dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by the Distributor’s Limited Warranty (page 72).
SERVICING YOUR LAWN MOWER Foam element: Clean it in warm soapy water and rinse or clean it in nonflammable solvent; allow it to dry thoroughly. Apply foam filter oil to the clean foam element and squeeze out all the excess oil. NOTICE Excess oil will restrict air flow through the foam element and may transfer to the paper element, soaking and clogging it. 5. Wipe dirt from the inside of the air cleaner housing and cover, using a moist rag.
SERVICING YOUR LAWN MOWER 2. Remove the spark plug with a 13/16 in (21 mm) spark plug wrench. SPARK PLUG WRENCH 3. Inspect the spark plug. Replace it if the electrodes are worn, or if the insulator is cracked or chipped. 4. Measure the spark plug electrode gap with a suitable gauge. The gap should be 0.028 ~ 0.031 in (0.7 ~ 0.8 mm). Correct the gap, if necessary, by carefully bending the side electrode. 5. Install the spark plug carefully, by hand, to avoid cross-threading. 0.028 ~ 0.031 in (0.7 ~ 0.
SERVICING YOUR LAWN MOWER Spark Arrester Service (optional equipment) Your lawn mower engine is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. An optional USDA approved spark arrester is available from an authorized Honda servicing dealer. The spark arrester must be serviced every 100 hours to keep it functioning as designed. 1.
SERVICING YOUR LAWN MOWER CONTROL CABLE ADJUSTMENTS Blade Control Lever Adjustment 1. Push the button down on the blade control lever and measure free play at the top of lever. Free play should be 3/4 ~ 1 in (20 ~ 25 mm). If adjustment is necessary: 2. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required. 3. Tighten the lock nuts and recheck free play. 4. Start the engine outdoors. Move the throttle to FAST. Operate the blade control lever.
SERVICING YOUR LAWN MOWER Drive Clutch Cable Adjustment 1. Remove the grass bag and raise the discharge guard. 2. Remove the screw from the transmission cover plate and remove the cover plate. 3. Set the rear cutting height adjusters in the highest cutting height position (see page 16). TRANSMISSION COVER PLATE 4. Move the shift lever to the slowest position. SLOW FAST SHIFT LEVER 5. Push the drive clutch lever all the way forward and hold it against the handlebar.
SERVICING YOUR LAWN MOWER 6. While holding the drive clutch lever all the way forward, look through the cover plate hole and check the position of the control arm. The center of the notch on the control arm should align with the index mark on the transmission case. INDEX MARK CONTROL ARM NOTCH 7. If adjustment is necessary, loosen the drive clutch cable lock nuts with a 10 mm wrench and move the adjuster up or down as required. 8. Tighten the lock nuts. 9.
SERVICING YOUR LAWN MOWER THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly. You can inspect choke operation by observing the movement of the choke arm, which is located on top of the carburetor. 1. Move the throttle lever to the CHOKE position. The choke arm should move counterclockwise until it contacts the stop post on the carburetor. Push the choke arm with your finger to verify that it has moved as far as it will go. 2.
SERVICING YOUR LAWN MOWER FUEL SYSTEM Refueling Fuel tank capacity: 0.53 US gal (2.0 l) If the fuel level is low, refuel in a well-ventilated area with the engine stopped. If the engine has been running, allow it to cool first. Refer to page 46 for fuel recommendations and page 63 for information about oxygenated fuels. To refuel, remove the fuel tank cap, and fill the tank with gasoline to the bottom of the filler neck. Refuel carefully to avoid spilling fuel.
SERVICING YOUR LAWN MOWER Never refuel the engine inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc. Spilled fuel is not only a fire hazard, it causes environmental damage. Wipe up spills immediately. Move at least 10 feet (3 meters) away from the fueling source and site before starting the engine. NOTICE Fuel can damage paint and plastic.
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower trouble free and looking good. The following steps will help to keep rust and corrosion from impairing your lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again. Cleaning 1. Wash the lawn mower, including the underside of the mower deck. Engine Wash the engine by hand, and be careful to prevent water from entering the air cleaner.
STORAGE 2. After washing the lawn mower, wipe dry all accessible surfaces. 3. With the mower in an upright position, start the engine outdoors, and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine. 4. While the engine is running, operate the blade control lever 4 or 5 times to expel water from the blade control mechanism. Allow the blade to spin for several minutes to ensure that no water remains. 5. Stop the engine and allow it to cool. 6.
STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components serviced or replaced.
STORAGE Draining the Carburetor and Fuel Tank 1. Make sure the fuel valve is OFF (page 22). 2. Remove the carburetor drain bolt with a 10 mm wrench, and drain the fuel from the carburetor bowl into an approved container. WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • • • Stop engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. If you only need to drain the carburetor, skip to step 4. 3.
STORAGE Engine Cylinder Remove the spark plug (page 38). Pour a tablespoon (5 ~ 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. OIL SPARK PLUG HOLE Pull the starter rope slowly until resistance is felt then return the starter grip gently. This will close the valves so moisture can not enter the engine cylinder.
STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. If possible, avoid storage areas with high humidity, because that promotes rust and corrosion.
TRANSPORTING BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. 1. If installed, remove the grass bag. 2. Put the throttle in the STOP position. 3. Turn the fuel valve to the OFF position. This will prevent carburetor flooding and reduce the possibility of fuel leakage.
TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Fuel valve OFF. Turn the fuel valve ON. (page 10) Throttle lever in the wrong position. Move the throttle lever to the CHOKE position, unless the engine is warm. (page 17) Out of fuel. Refuel. (page 45) Bad fuel; mower stored without treating or draining gasoline, or refueled with bad gasoline. Drain the fuel tank and carburetor. (page 50) Refuel with fresh gasoline.
TAKING CARE OF UNEXPECTED PROBLEMS VIBRATION PROBLEMS Possible Cause Correction Grass and debris lodged under mower deck. Clean out the mower deck. (page 26) Blades loose, bent, misaligned, damaged, or unbalanced by improper sharpening. Tighten loose blades bolts. (page 33) Replace damaged blades. (page 32) Mechanical damage, such as a bent crankshaft. Take the mower to an authorized Honda service dealer for repair.
SET-UP Tools Required 12 mm wrench Loose Parts Use the following included loose parts to set up the lawn mower. Part Quantity Handle support plate 2 Handle support hanger 2 Flange bolt (8 x 40 mm) 4 Self-locking nut (8 mm) 6 Handlebar Setup 1. Slip a handle support hanger over each end of the handle. Make sure the ribs are facing out, as shown.
SET-UP 2. Insert the 8 x 40 mm lower handle bolts and finger tighten them. 3. Insert the 8 x 40 mm upper handle bolts into one of the holes at the desired handle height. Install an 8 mm self-locking nut on the inside of each handle. 8 mm LOCK NUT 4. Tighten both the upper and lower handle bolts. Lock Nut Torque: 15 ft-lb (21 N•m) 5. Be sure the rear height adjusters are in the lowest position. Insert the stud on one end of the handle support plate into the lower hole in the housing. STUD 6.
SET-UP 7. From the grass bag side of the handle, insert the stud on the end of the handle support plate through the handle support hanger. Make sure the stud goes through both holes in the handle support hanger. 8. Install an 8 mm self-locking nut on the stud. LEFT HANDLE STUD HANDLE SUPPORT PLATE LEFT HANDLE 9. Tighten the locknut on the stud at each end of the handle support plate. 10. Repeat Steps 5 through 9 to install the handle support on the other side of the lawn mower.
SET-UP Engine Oil The mower is shipped WITHOUT OIL in the engine. A bottle of oil is included in the box with your mower. Add the entire contents of the oil bottle into the oil filler opening. All Honda engines are run at the factory prior to packaging. Most of the oil is removed prior to shipment; however, some oil remains in the engine. The amount of oil left in the engine varies.
SET-UP Before Operation Before using the lawn mower, all mower operator’s must read the following chapters and sections: • LAWN MOWER SAFETY (page 4) • CONTROLS & FEATURES (page 8) • BEFORE OPERATION (page 13) • OPERATION (page 17) • MAINTENANCE SCHEDULE (page 30) 60
TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Locations HRC2162HXA XXXX –– XXXXXXX XX AMERICAN HONDA MOTOR CO., INC. ALPHARETTA, GA 30005-8847 FRAME SERIAL NUMBER ENGINE SERIAL NUMBER (ON BACK OF ENGINE) There are two serial numbers, one for the engine and one for the mower frame. Record the engine and frame serial numbers and date of purchase in the spaces below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (page 71).
Technical & Consumer Information Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
Technical Consumer Information Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel's contents.
Technical & Consumer Information EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
Technical Consumer Information Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA, California and Canadian emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
Technical & Consumer Information Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. The lower the Air Index, the less pollution.
Technical Consumer Information SPECIFICATIONS Mower Model HRC216HXA Manual starting, self-propelled, hydrostatic transmission, blade-brake clutch, 5.5 hp Dimensions, Weights and Capacities Overall Length 65.4 in (1660 mm) Overall Width 23 in (585 mm) Maximum Height [Cutting height set at 1 in (25 mm) and handle high] 39.8 in (1010 mm) Dry Weight 122.4 lb (55.5 kg) Wheelbase [Cutting height adjusters set to 1 in (25 mm)] 25.6 in (650 mm) Cutting Width 21.
Technical & Consumer Information Engine Design and Performance Engine Model GXV160A Engine Type 4-stroke, overhead-valve, single-cylinder, forced air-cooled Displacement 9.9 cu in (163 cc) Bore and Stroke 2.7 x 1.8 in (68 x 45 mm) Compression Ratio 8:1 Ignition System Transistorized magneto Maximum Horsepower* 5.5 bhp (4.0 kW) at 3,600 rpm Maximum Torque 8.0 ft-lb (10.8 N•m) at 2,500 rpm * Horsepower rating (shown as maximum power output at 3,600 rpm) is in accordance with SAE J1995.
Technical Consumer Information Maintenance Fuel Unleaded gasoline with a pump octane rating of 86 or higher. page 46 Engine Oil SAE 10W-30, API SJ or later page 35 Transmission Oil Honda hydrostatic fluid Shop manual Spark Plug Type Regular: NGK – BP5ES DENSO – W16EP-U CHAMPION – N12Y Resistor: NGK – BPR5ES DENSO – W16EPR-U CHAMPION – RN12Y page 38 Maximum Governed Speed 3,100 ± 50 rpm Shop manual Blade Control Cable Adjust for 3/4 ~ 1 in (20 ~ 25 mm) free play at blade control lever.
Technical & Consumer Information CONSUMER INFORMATION Replacement Parts, Optional Equipment, and Service Items Contact an authorized Honda servicing dealer to purchase any of these (or other) genuine original Honda items.
Technical Consumer Information Dealer Locator Information To find an Authorized Honda Servicing Dealer anywhere in the United States: Visit our website: www.hondapowerequipment.com Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management.
Technical & Consumer Information Distributor's Limited Warranty This warranty is limited to the following Honda Power Equipment products when distributed by American Honda Motor Co., Inc., Power Equipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
Technical Consumer Information To Obtain Warranty Service: You must take the Honda Power Equipment product, accessory, replacement part, apparel or the power equipment on which the accessory or replacement part is installed, and proof of purchase, at your expense, to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands who is authorized to sell that product, during the dealer’s normal business hours.
Technical & Consumer Information Accessories, Replacement Parts, and Apparel Warranty This warranty is limited to Honda Power Equipment parts, accessories and apparel when distributed by American Honda Motor Co., Inc.
Technical Consumer Information Emission Control System Warranty Your new Honda Power Equipment engine complies with the U.S. EPA, Environment Canada and State of California emission regulations. American Honda Motor Co., Inc. provides the emission warranty coverage for engines in the United States, and its territories. Honda Canada Inc. provides the emission warranty for engines in the 13 provinces and territories of Canada.
Technical & Consumer Information Warranty Coverage: Honda power equipment engines manufactured after January 1, 1995 and sold in the State of California, and U.S. EPA certified engines manufactured on or after September 1, 1996 and sold in all of the United States, and Canadian certified engines manufactured on or after January 1, 2005 are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser.
Technical Consumer Information Emission Control System Warranty Parts: SYSTEMS COVERED BY THIS WARRANTY: PARTS DESCRIPTION: Fuel Metering Carburetor assembly, (includes starting enrichment system), Engine temperature sensor, Engine control module, Fuel regulator, Intake manifold Evaporative Fuel hoses Exhaust Catalyst, Exhaust manifold Air Induction Air filter housing, Air filter element*, Crankcase breather tube Ignition Flywheel magneto, Ignition pulse generator, Crankshaft position sensor, Pow
INDEX A E Accessories warranty . . . . . 74 Air Cleaner Service . . . . . . . 37 Air Index . . . . . . . . . . . . . . . 66 Altitude, High Altitude Operation 62 Assembly . . . . . . . . . . . . . . . 56 Emission Control System . . .64 Emissions Warranty . . . . . . . . . . . . .75 Engine problems . . . . . . . . . .54 Engine starting . . . . . . . . . . .17 Ethanol . . . . . . . . . . . . . . . . .63 B Bag, grass Cleaning/Replacing . . . . Removal/Installation . . . Before Operation . . . . . . . . .
INDEX N NOTICE symbol . . . . . . . . . . 1 O Oil Capacity . . . . . . . . . . . . Change . . . . . . . . . . . . . Level Check . . . . . . . . . Part Number . . . . . . . . . Recommended . . . . . . . Operation . . . . . . . . . . . . . . 67 36 35 70 35 17 P Engine . . . . . . . . . . . . . . 68 Maintenance . . . . . . . . . 69 Tune-up . . . . . . . . . . . . . 69 Speed, Ground Speeds . . . . 68 Starting the Engine . . . . . . . . 17 Stopping the Engine . . . . . . . 22 Storage Placing in Storage . . .
INDEX 80
QUICK REFERENCE INFORMATION Fuel Type Unleaded gasoline with a pump octane rating of 86 or higher (page 46) Engine oil Type SAE 10W-30, API SJ or later (page 35) Spark plug Regular: NGK BP5ES DENSO W16EP-U CHAMPION N12Y Resistor: NGK BPR5ES DENSO W16EPR-U CHAMPION RN12Y Type Before each use Maintenance First 20 hours Subsequent Check engine oil (page 35) Check air cleaner (page 37) Change engine oil (page 36) Refer to the Maintenance Schedule (page 30)
Owner’s Manual ROTARY MOWER HRC216HXA The Power of Dreams EM4 K2 POM53745-A 31VK6710 00X31-VK6-7100 Printed on Recycled Paper IPC 3240.2006.08 PRINTED IN U.S.A. See page 56 for instructions on setting up your Lawn Mower. © 2004–2005 American Honda Motor Co., Inc.
