Keep this owner’s manual handy, so you can refer to it any time, and make sure the manual stays with the lawn mower if you sell it. This owner’s manual is considered a permanent part of the lawn mower and should remain with the mower if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Honda Power Equipment Mfg., Inc.
INTRODUCTION Congratulations on your selectionIof a Honda lawn mower. We are certain you will be pleased with y&r purchase of one of the finest lawn mowers on the market. We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully. i We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership.
INTRODUCTION SAFETY.MESSAGES Your safety and the safety of others is very important. We have provided important safety messages in this manual and on the lawn mower. Please read these messages carefully. A safety message alerts you to potential hazards that can hurt you and others. Each safety message is preceded by a safety alert symbol a and one of three words: DANGER, WARNING, or CAUTION. These mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
CONTENTS Turn to the beginning of each chapter for a complete list of subjects. MOWER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Important information about some specific hazards, and what you can do to prevent injury. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Identification of components and information about how the controls work. BEFORE OPERATION.. . . . ..*.....................
MOWER SAFETY This chapter explains what you need to know to operate your mower safely. ................ 6 Avoid Rotating Blades ............................ Clear Mowing Area .............................. Keep Shields in Place ............................ Refuel with Care. ................................ Wear Protective Clothing. ......................... Turn Engine Off When Not Mowing .................. 6 6 6 6 6 6 IMPORTANT IMPORTANT SAFETY INFORMATION MESSAGE TO PARENTS SAFETY LABEL LOCATIONS.
MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers, hands, toes, or feet. Keep away from the mower deck whenever the engine is running.
MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your youngster operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your youngster operates this equipment.
MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your mower. So if a label comes off or becomes hard to read, contact your dealer for a replacement. UNDER NORMAL USAGE. TO DETERIORATION SHOULD BE CHECKED REPLACEMENT. A.N.S.I. MUST 4 8 THIS SUBJECT MEET THIS AND FREQUENTLY THIS STANDARD BAG MATERIAL BAO 871.1. ANY WEAR.
CONTROLS This chapter shows the locations of controls and other important parts of your mower, and it tells you how the controls work. COMPONENT DESCRIPTION IDENTIFICATION .................... 10 OF CONTROLS. .................... 12 ThrottleLever .................................. Blade Control Lever. ............................ Drive Clutch Lever (SXA & HXA). .................. Shift Lever (SXA & HXA). ........................ HRM215SXA & HRB215SXA ................... HRM215HXA & HRB21 SHXA .......
CONTROLS COMPONENT IDENTIFICATION BLADE CONTROL BUTTON BLADE CONTROL LEVER DRIVE CLUTCH LEVER DISCHARGE HANDLEBAR Ay \ \\ / F”5L / TANK CAP GRASS BAG (HRB215) CUTTING HEIGHT ADJUSTMENT LEVER w OIL FILLER CA MOWERDECK CUTTINGHEIGHT ADJUSTMENT LEVER HRB215PXA: Manually propelled, high-lift blade, and grass bag. HRB215SXA: Self-propelled, high-lift blade, and grass bag. HRB215HXA: Self-propelled, hydrostatic transmission, high-lift blade; and grass bag.
CONTROLS SHIFT LEVER (SXA, HXA) \ LOCKING KNOB CUTTING HEIGHT ADJUSTMENT LEVER CUTTING HEIGHT ADJUSTMENT LEVER CARB?RETOR Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page 81).
CONTROLS DESCRIPTION OF CONTROLS Throttle I\ 49 c) & 17 I Lever CHOKE -- For starting a cold engine. FAST --- For restarting a warm engine and for mowing. SLOW--- For idling the engine. STOP --- For stopping the engine and closing the fuel valve.
CONTROLS Blade Control Lever The blade control lever starts and stops blade rotation. Drive Clutch Lever (SXA & HXA) The drive clutch lever engages and disengages the transmission that drives the rear wheels.
CONTROLS Shift Lever (SXA & HXA) The shift lever selects and controls the mower’s drive speed. HRM215SXA 1 (SLOW) 2 (FAST)- & HRB215SXA - For mowing thick grass or maneuvering in small areas. For maximum self-propelled speed in large, open areas, and for transport. SHIFT LEVER WA) HRM215HXA STOP sL%w FAST - 14 & HRB215HXA With the shift lever all the way back and the drive clutch lever engaged, the mower will move slowly or not at all. For mulching, bagging, or maneuvering in small areas.
CONTROLS Cutting Height Adjustment Levers There are six settings to choose from, as shown in the illustration. The cutting height figures are approximate. The actual height of cut grass will vary with lawn and soil conditions. HRB215 ADJUSTMENT LEVER \ in) HRM215 25 mm I1 in1 There is an adjustment lever on each wheel.
16
BEFORE OPERATION This chapter explains how to fuel and check your mower to be sure it is ready, and it tells you how to prepare your lawn and yourself before you begin mowing. CHECK YOUR LAWN. ............................ 18 Objects ....................................... People and Pets. ............................... Lawn ......................................... 18 18 18 CHECK YOUR MOWER .......................... 19 Blade.. ...................................... Engine Oil Level. .............
BEFORE OPERATION CHECK YOUR LAWN For your safety and for the safety of others, always inspect the area before mowing. Objects Anything which can be picked up by the blades and thrown is a potential hazard to you and others. Look for things like stones, sticks, bones, and wire. Remove them from the mowing area. People and Pets People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects.
BEFORE OPERATION CHECK YOUR MOWER Blade With the throttle lever in the STOP position, and the spark plug cap disconnected, tilt the mower to the right, so the carburetor side is up. This will help to prevent fuel leakage and hard starting. BLADE BdLTS I BLADE(S) Inspect the blade(s) for wear and damage. w weILIn NORMAL EXCESSIVELY WORN BENT CRACKED A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced.
BEFORE OPERATION Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface. 1. Remove the oil filler cap, and wipe the dipstick clean. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. If the oil level is low, add oil to reach the upper limit mark on the dipstick. (see page 47) 4. After checking the engine oil level, screw in the filler cap/dipstick securely.
BEFORE OPERATION Fuel Fuel tank capacity: 1 .O 4 (0.26 US gal) Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. Refer to page 53 for fuel recommendations and page 82 for information about oxygenated fuels. Remove the tank cap and check the fuel level. Refill the tank if the fuel level is low. Refuel carefully to avoid spilling fuel. Do not overfill; there should be no fuel in the filler neck. After refueling, tighten the fuel tank cap securely.
BEFORE OPERATION Air Cleaner Inspection Check that the air filters are clean and In good condition. Dirty air filters will restrict air flow to the carburetor, reducing engine performance. Refer to page 49 for air cleaner service.
BEFORE OPERATION Handlebar Height Adjustment Adjust handlebar height for a comfortable operating position. 1. Loosen the lower handlebar locking knobs. 2. Spread the lower ends of the handlebar to release the locating pins. 3. Move the handlebar up or down, so the locating pins engage other holes on the handlebar mounting brackets. 4.
BEFORE OPERATION Grass Bag (HRB215) A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled. Also, the bag is easier to empty when it is not packed full. Inspection Inspect the grass bag for tears, holes, and excessive wear. The grass bag wears during normal use and will eventually require replacement.
Mulching Plug (HRM215) The mulching plug contours the mower deck for efficient mulching. DISCHARGE You can quickly remove the plug to install a grass bag’or side-discharge chute, which are available as optional equipment. Raise the discharge guard to remove or install the mulching plug. When installing, be sure the plug is fully inserted, and the discharge guard is closed.
BEFORE OPERATION ARE YOU Ready to Mow? Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground.
OPERATION This chapter tells you how to operate the mower safely and effectively. MOWING PRECAUTIONS STARTING OPERATING ......................... 28 THE ENGINE .......................... THE CONTROLS FOR MOWING 28 ........ Throttle Lever. ................................. Blade Control Lever, ............................ Drive Clutch Lever (SXA & HXA). .................. HRM215SXA & HRB215SXA .................... HRM215HXA & HRB215HXA .................... Shift Lever (SXA & HXA) ......................
OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review the IMPORTANT SAFETY INFORMATION beginning on page 6 and the previous section, titled BEFORE OPERATION. Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. For your safety, avoid starting or operating the engine in an enclosed area such as a garage.
2. Place your foot on the mower deck step. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. 3. Move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly without use of the choke. Set the throttle lever at FAST to mow or at SLOW to idle.
OPERATION OPERATING THE CONTROLS Throttle Lever ’ For best cut quality, always mow with the throttle lever in the FAST position. When the blade rotates at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed, the blade could fracture and come apart. When you need to empty the grass bag or leave the mower for any reason, move the throttle lever to the stop position.
OPERATION Drive Clutch Lever (SXA & HXA) Pull the drive clutch lever up to propel the mower forward. For self-propelled mowing, press the button on top of the blade control lever, pull the blade control lever back to the handlebar, then pull the drive clutch lever up. Release the drive clutch lever to stop the mower’s forward movement. Always release the drive clutch lever before starting the engine. If the drive clutch is engaged, the mower will move forward when you operate the starter. .
OPERATION Shift Lever (SXA & HXA) Use the shift lever to select the forward speed at which you wish to mow. Do not use the throttle lever to adjust your forward speed. The throttle lever must remain in the FAST position for good mowing performance. Otherwise, cut quality suffers. HRM215SXA & HRB215SXA You can shift gears without releasing the drive clutch lever, but the transmission may not shift smoothly if the mower is pulling hard.
OPERATION STOPPING THE ENGINE 1. Release the drive clutch lever and blade control lever. BLADE CONTROL LEVER DRIVE CLUTCH LEVER (SXA, HXA) 2. Move the throttle lever to the STOP position.
OPERATION SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. If stuck, do not kick or shove the mower with your foot. Use the handlebar to control the mower. The blade is sharp and spins at high speed. A spinning blade can cut you severely and can amputate fingers and toes.
OPERATION Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control. Be careful when mowing over obstacles embedded in the lawn, such as sprinkler heads, paving, edging, etc. Avoid anything that sticks up above the surface of the lawn.
OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown l/2 to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season. Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in your area.
OPERATION Blade Speed The blade must spin very fast to cut properly. Always use the FAST throttle setting, and keep the engine running at maximum rpm. If engine speed drops, it could mean the engine is being overloaded by the blade trying to cut too much grass. Mow a narrower swath, move the mower slower, or raise the cutting height. Blade Sharpness A sharp blade cuts cleanly. A dull blade tears the grass, leaving shredded ends that turn brown.
OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. Mulching Use a counterclockwise mowing pattern. If the lawn has an irregular shape, or many obstacles, divide it into sections where you can use counterclockwise mowing patterns. MULCHINb PATTERN Bagging Use a clockwise mowing pattern.
This chapter explains how to load and carry your mower safely. BEFORE LOADING .............................. LOADING AND UNLOADING.. .....................
TRANSPORTING BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. THROTTLE Remove the grass bag. Put the throttle lever in the STOP position to shut off the fuel valve. This will prevent carburetor flooding and reduce the possibility of fuel leakage.
MAINTENANCE This chapter explains when and how to perform routine inspection, service, and adjustments for do-it-yourself maintenance. More difficult maintenance tasks should be done by your dealer. Your dealer is best equipped and staffed to provide the level of service and safety you and your mower deserve. THE IMPORTANCE MAINTENANCE OF MAINTENANCE. ............. 42 43 43 SAFETY ........................... Safety Precautions. .............................. EMISSION CONTROL SYSTEM ..................
MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. To help you properly care for your mower, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools.
MAINTENANCE MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in this owner’s manual.
MAINTENANCE EMISSION CONTROL SYSTEM Source of Emlsslons The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
MAINTENANCE PROPER MAINTENANCE RESPONSIBILITY IS THE OWNER’S Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with the California regulations. Honda recommends only the use of new, genuine Honda parts or their equivalent. The use of other replacement parts which are not of equivalent quality may impair the effectiveness of your emission control system. Maintenance Follow the maintenance schedule on page 46.
MAINTENANCE MAINTENANCE SCHEDULE REGULARSERVICEPERIOD(3) Se fore ITEM Perform at every indicated interval Each Use First 20 Hours Every 50 Hours Every 100 Hours Every Refer 300 to Hours page Air Cleaner . . . L Emission related items. . t Replace the paper element only. (1) (2) Service more frequently when used in dusty areas. (3) 46 These items should be serviced by an authorized Honda servicing dealer, unless you have the proper tools and are mechanically proficient.
! . MAINTENANCE ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Put the throttle lever in the STOP position to shut off the fuel valve. This will reduce the possibility of fuel leakage (see page 33). 2. Wipe the oil filler area clean, then remove the oil filler cap/dipstick. 3. Place a suitable container next to the mower to catch the used oil, then titt the mower on its right side.
MAINTENANCE Using nondetergent oil can shorten the engine’s service life, and using 2-stroke oil can damage the engine. SAE 1OW-30 is recommended for general use. Other viscosities shown in the chart (previous page) may be used when the average temperature in your area is within the indicated range. 5. After changing the engine oil, and before starting the engine, check the oil level with the mower on a level surface: a. Wipe the dipstick clean. b.
MAINTENANCE Air Cleaner Service Dirty air filters will restrict air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filters more often than specified in the MAINTENANCE SCHEDULE. 1 NOTICE 1 Operating the engine without air filters, or damaged filters, will allow dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by the Distributor’s Limited Warranty. AIR CLEANER HOUSING 1.
MAINTENANCE 5. Wipe dirt from the inside of the air cleaner housing and cover, using a moist rag. Be careful to prevent dirt from entering the air duct that leads to the carburetor. 6. Reinstall the filters and cover. Tighten the cover screw securely. Spark Plug Service RECOMMENDED l SPARK PLUGS REGULAR RESISTOR’ NGK BP5ES BPR5ES NIPPON DENS0 WlGEP-U Wl GEPR-U CHAMPION N12Y RN12Y Resistor spark plugs reduce interference with radio and TV reception.
MAINTENANCE 2. Remove the spark plug with a 21 mm (13/ls in) spark plug wrench. SPARK PLUG WRENCH 3. Inspect the spark plug. Replace it if the electrodes are worn, or if the insulator is cracked or chipped. Clean the spark plug with a wire brush if you are going to reuse it. 4. Measure the spark plug electrode gap with a suitable gauge. The gap should be 0.7 - 0.8 mm (0.028 - 0.031 in). Correct the gap, if necessary, by carefully bending the side electrode. 0.7 - 0.8 mm (0.028 - 0.031 in) 5.
MAINTENANCE Carburetor Adjustment 1. Start the engine outdoors, and allow it to warm up to normal operating temperature. 2. Set the throttle lever in the SLOW position. 3. Turn the throttle stop screw to obtain the standard idle speed. Standard idle speed: 2,i 00 f 150 rpm THROlTLE Carburetor Modification STOP SCREW for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase.
MAINTENANCE Fuel Recommendations gasoline with a pump octane rating of 86 or higher. Use unleaded This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. Occasionally you may hear light “spark knock” or “pinging” (metallic rapping noise) while operating under heavy loads.
MAINTENANCE CONTROL CABLE ADJUSTMENTS Blade Control Cable Adjustment Measure free play at the top of the lever, while holding the button down. Free play should be 20 - 25 mm (3/4- 1 in). If adjustment is necessary: 1. Loosen the locknuts with a 10 mm wrench, and move the adjuster up or down as required. 2. Tighten the locknuts and recheck free play. 3. Start the engine outdoors, and operate the blade control lever.
MAINTENANCE Drive Clutch Cable Adjustment (SXA) Measure free play at the top of the lever, as shown. Free play should be 1 - 4 mm (I& - 3/sin). If adjustment is necessary: 1. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required. 2. Tighten the lock nuts and recheck free play. 3. Start the engine outdoors, and operate the drive clutch lever. Check that the drive clutch engages and releases properly.
MAINTENANCE Shift Cable Adjustment (SXA) Shift cable adjustment is necessary if the shift lever does not operate smoothly or does not shift properly into a gear, With the transmission in 1st gear, pull the gear shift lever all the way back and release it; the lever should be approximately centered on the number “1” on the lever cover. If adjustment is necessary: 1. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required. 2. Tighten the lock nuts and recheck lever alignment. 3.
MAINTENANCE Drive Clutch Cable Adjustment (HXA) 1. With the engine stopped, position the control cable bands as shown. 2. Pull the shift lever all the way back to the neutral position. THROlTLE 3. Start the engine and move the throttle lever to the FAST position. 4. Engage the drive clutch lever and confirm the following: a. Mower does not self-propel. b. Mower begins to self-propel or creeps very slowly forward when the shift lever is moved one notch forward.
MAINTENANCE 5. Loosen the top and bottom drive clutch cable lock nuts with a 10 mm wrench. Move the adjuster up or down, as required, until the mower operates as outlined in step 4. Tighten the lock nuts. BOlTOM LOCK 6. Move the throttle lever to the STOP position and move the shift lever to the fastest position. 7. With the engine stopped, perform the following: a. Engage the drive clutch lever and pull the mower backward until the wheels lock up. b.
MAINTENANCE THRO-ITLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly. You can inspect choke operation by observing the movement of the choke arm, which is located on top of the carburetor. 1. Move the throttle lever to the CHOKE position. The choke arm should move counterclockwise, until it contacts the stop post on the carburetor. Push the choke arm with your finger to verify that it has moved as far as it will go. 2.
MAINTENANCE BLADE REMOVAL AND INSTALLATION If you remove the blade(s) for sharpening or replacement, you will need a torque wrench for installation. Wear heavy gloves to protect your hands, BLADE SHARPENING: To avoid weakening the blade(s), or causing imbalance or poor cutting, the blade(s) should be sharpened by trained staff at an authorized Honda servicing dealer. BLADE REPLACEMENT: Use genuine Honda replacement blades or their equivalent. Blade Removal 1.
MAINTENANCE Blade Installation 1. Clean dirt and grass from around the blade mounting area. 2. install the blade(s) using the two blade bolts and special washers as shown. Be sure to install the special washers with the concave side toward the blade(s) and the convex side (marked OUT) toward the bolts. The blade bolts are specially designed for this application and must not be replaced with other bolts. 3. Tighten the blade bolts with a torque wrench.
GRASS BAG CLEANING AND REPLACEMENT (HRB215) Grass Bag Cleaning Wash the bag with a garden hose, and allow it to dry completely before use; a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent. Bag Removal 1. Unclip the plastic edges of the bag from the frame. 2. Remove the bag from the frame. Bag Installation 1. Insert the bag frame into the bag, as shown. 2. Clip the plastic edges of the bag onto the frame, as shown.
TROUBLESHOOTING This chapter shows what to check if you have a problem with your mower. ENGINE PROBLEMS 64 64 64 ............................. Engine will not start ............................. Lossofpower .................................. VIBRATION PROBLEMS MOWING AND BAGGING .......................... PROBLEMS. 65 ..............
TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Start Possible Cause 1. Check throttle lever position. Throttle lever in wrong position. Move throttle lever to CHOKE position, unless the engine is warm (p. 28). 2. Check fuel. Out of fuel. Refuel (p. 21). Bad fuel; mower stored without treating or draining gasoline, or refueled with bad gasoline Drain fuel tank and carburetor (p. 71). Refuel with fresh gasoline (p. 21). Spark plug faulty, fouled, or improperly wwd.
TROUBLESHOOTING Vl6RATlON PROBLEMS Excessive Vibration 1. Check mower deck and blade(s). 2. Take the mower to an authorized Honda servicing dealer for repair. - Possible Cause I Grass and debris lodged under mower deck. Clean out mower deck (P.37). Blade(s) loose, bent, damaged, or unbalanced by improper sharpening. Tighten loose blade bolts. Replace damaged blade(s) (p. 60 - 61). Mechanical damage, such as a bent crankshaft.
STORAGE This chapter explains how to protect your mower from rust and corrosion, and ensure that it will start easily when you want to use it again. STORAGE PREPARATION ........................ 68 Cleaning...............................; ...... Engine.. ................................... MowerDeck ................................. Grass Bag (HRB215). ......................... Fuel ......................................... Adding fuel stabilizer to extend fuel storage life .....
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower troublefree and looking good. The following steps will help to keep rust and corrosion from impairing your lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again. Cleaning 1. Wash the lawn mower, including the underside of the mower deck. Engine Wash the engine by hand, and be careful to prevent water from entering the air cleaner.
STORAGE 3. With the mower in an upright position, start the engine outdoors, and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine. 4. While the engine is running, operate the blade control lever 4 or 5 times to expel water from the blade control mechanism. Allow the blade(s) to spin for several minutes to ensure that no water remains. 5. Stop the engine and allow it to cool. 6.
STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components, serviced or replaced.
STORAGE Draining the Fuel Tank and Carburetor: 1. Remove the carburetor drain bolt with a 10 mm wrench, and drain the carburetor bowl fuel into an approved container. Gasoline is highly flammable and explosive and you can be burned or seriously injured when handling fuel. l Stop engine and keep heat, sparks, and flame away. l Refuel only outdoors. l Wipe up spills immediately. 2. Move the throttle lever to the SLOW or FAST position to open the fuel valve.
STORAGE Engine Cylinder Remove the spark plug (see page 51). Pour a tablespoon (5 - 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder, Reinstall the spark plug. Pull the starter rope slowly until resistance Is felt then return the starter grip gently. This will close the valves so moisture can not enter the engine cylinder.
‘STORAGE Handlebar Folding The handlebar can be folded for storage or transport by loosening the handlebar locking knobs. 1. Remove the grass bag, if so equipped. You can place it on top of the engine, with the bag opening to the front. 2. Loosen the handlebar locking knobs. 3. Spread the lower ends of the handlebar struts to release the locating pins. 4. Fold the handlebar forward, over the top of the mower. When folding the handlebar, be careful to avoid kinking or pinching the control cables.
STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. If possible, avoid storage areas with high humidity, because that promotes rust and corrosion.
SPECIFICATIONS This chapter gives dimensions, capacities, and other technical information. 76 MOWER MODEL ................................. DIMENSION, WEIGHTS, AND CAPACITIES. ENGINE DESIGN AND PERFORMANCE .......... DESIGN AND PERFORMANCE MAINTENANCE ................................. TUNEUP ....................................... 77 ............. TRANSMISSION 76 ......
SPECIFICATIONS MOWER MODEL HRB215PXA: HRB215SXA: HRB215HXA: HRM215PXA: HRM215SXA: HRM215HXA: Manually propelled, high-lift blade and grass bag Self-propelled, high-lift blade and grass bag Self-propelled, hydrostatic transmission, high-lift blade, and grass bag Manually propelled, mulching blade and mulching plug Self-propelled, mulching blade and mulching plug Self-propelled, hydrostatic transmission, mulching blade and mulching plug DIMENSIONS, WEIGHTS, AND CAPACITIES Maximum Length (handlebar extende
SPECIFICATIONS ENGINE DESIGN AND PERFORMANCE Engine Model GXV140Kl I Engine Type 4-stroke, overhead-valve, forced air-cooled single cylinder, Displacement 135 cc (8.2 cu in) Bore and Stroke 64 x 42 mm (2.52 x 1.65 in) Compression 8:l Ratio Ignition System Transistorized Maximum 3.7 kW, (5.0 bhp) at 3,600 rpm Horsepower Maximum Torque TRANSMISSION I magneto 10.3 N-m , (7.
SPECIFICATIONS MAINTENANCE Fuel Unleaded gasoline with a pump octane rating of 86 or higher See page 53. Engine Oil SAE lOW-30, API SF, SG, or equivalent for general use See page 47. HXA: Honda hydrostatic SXA: Grease See shop manual Transmission Oil fluid NGK: BPSES or BPR5ES ND: Wl GEP-U or Wl GEPR-U Champion: N12Y or RN12Y See page 50. 3,150 - 3,300 rpm See shop manual Blade Control Cable Adjust for 20 - 25 mm (%4 - 1 in) free play at blade control lever.
ADDITIONAL INFORMATION This chapter contains additional information, Honda publications available to you, and tells you how to contact us if you have a question or a warranty repair problem. HONDA PUBLICATIONS .......................... 80 ShopManual.................................. 80 Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 ............. 81 FUELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 SPARK ARRESTER SERVICE (OPTIONAL EQUIPMENT). . . .
ADDITIONAL INFORMATION HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your mower. You may order them from your Honda lawn mower dealer. Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Parts Catalog This manual provides complete, illustrated parts lists.
ADDITIONAL CUSTOMER INFORMATION SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. Almost all problems are solved in this way.
Current customer service contact information: United States, Puerto Rico, and U.S. Virgin Islands: Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management. The Service Manager or General Manager can help. Almost all problems are solved in this way.
ADDITIONAL INFORMATION OXYGENATEDFUELS Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel’s contents.
ADDITIONAL INFORMATION SPARK ARRESTER SERVICE (OPTIONAL EQUIPMENT) The engine in your lawn mower is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. A spark arrester is available from an authorized Honda servicing dealer. . The spark arrester must be serviced every 100 hours to keep it functioning as designed. 1.
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INDEX A D Air Cleaner Inspection.. ......... .22 Air Cleaner Service ............... .49 Damage Prevention Message Definition.. .......................... 2 Description of Controls .......... 12 Drive Clutch Lever: Cable Adjustment (SXA) .... 55 Cable Adjustment (HXA) ...57 Operation .................. .13 & 31 B Blade: Inspection ........................... 19 Installation .......................... 61 Removal ............................. 60 Blade Control Lever: Cable Adjustment.. ............ .
INDEX G Gasoline Recommendations..5 3 Grass Bag: Cleaning .................... .62 8, 68 Inspection ........................... 24 Removal and Installation....2 4 Replacement.. ................... .62 H Handlebar Height Adj.. .......... .23 Handlebar Folding.. ............... .73 High Altitude Operation.. ....... .52 Mower Deck Clogging .......... .37 Mowing: Around Obstacles, Gravel, Objects ........................... 35 Dry & Wet Grass.. ............. .37 Fallen Leaves ....................
INDEX Spark Arrester Service (Optional Part) ........e........... 83 Spark Plug Recommendations & Service ............................ 50 Specifications: Capacities ........*.....*........*..76 Dimensions ........................76 Engine Design and Performance ................... 77 Maintenance .......................78 Transmission Design and Performance ................... 77 Tuneup ............................... 78 Weights ...........................*..76 Starting the Engine ................
Quick Reference Information Fuel Engine Oil Type Unleaded gasoline with pump octane rating of 88 or higher (page 53). Capacity 1 .O P (0.28 US gallons) Type SAE lOW-30, API SF, SG, or equivalent Capacity 0.8 P (0.83 US quarts) (page 47) _ Regular: Type NGK - BPSES NIPPON DENS0 - WlGWP-U Champion - N12Y Resistor: NGK - BPR5ES NIPPON DENS0 - WlGEPR-U Champion - RN12Y Gap 0.7 - 0.8 mm (0.028 - -031 in) (page 51) Blade bolts Torque 49 - 59 N.m (5.0-6.