INTRODUCTION Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market. We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a -1 symbol.
INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, are very important. And using this lawn mower safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
CONTENTS Turn to the beginning of each chapter for a complete list of subjects. MOWER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . ..v... Important information about some specific hazards, and what you can do to prevent injury. 5 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . Identification of components and information about how the controls work. 9 BEFORE OPERATION.. . . . . . . . . . . . . . . ..m.........
MOWER SAFETY This chapter explains what you need to know to operate your mower safely. IMPORTANT SAFETY INFORMATION ............... Avoid Rotating Blades. .......................... Clear Mowing Area ............................. Keep Shields in Place ........................... Refuel with Care ............................... Wear Protective Clothing. ........................ Turn Engine Off When Not Mowing. ................ 6 6 6 6 6 6 6 IMPORTANT 7 MESSAGE TO PARENTS SAFETY LABEL LOCATIONS. .......
MOWER SAFETY IMPORTANT SAFEN INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers, hands, toes, or feet. Keep away from the mower deck whenever the engine is running.
MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your youngster operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your youngster operates this equipment.
MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your mower. So if a label comes off or becomes hard to read, contact an authorized Honda dealer for a replacement. (HRB215) UNDER NORMAL SHOULD BE CHECKED A.N.S.I. MUST 8 THIS TO DETERIORATION REPLACEMENT. * USAGE, SUBJECT STANDARD MEETTHIS BAG MATERIAL AND FREQUENTLY THIS BAG 871.1.
CONTROLS This chapter shows the locations of controls and other important parts of your mower, and it tells you how the controls work. COMPONENT IDENTIFICATION ................... DESCRIPTION OF CONTROLS. ................... FuelValve .................................... Throttle Lever. ................................ Flywheel Brake Lever .......................... Drive Clutch Lever (SDA). ....................... Shift Lever (SDA). ............................. Cutting Height Adjustment Levers ........
CONTROLS COMPONENT DRIVE CLUTCH LEVER (SPA) IDENTIFICATION FLYWHEEL BRAKE LEVER / THROTTLE LEVER TANK CAP GRASS BAG REAR CUTTING LEVER OIL FILLER CAP’ / “I‘ I MUFFLER’ / w\l / . FRONT CUTTING HEIGHT ADJUSTMENT LEVERS MdWER DECK HRB215SDA: self-propelled, bagging/mulching HRM215PDA: push model, mulching blades HRM21 SSDA: self-propelled, mulching blades 10 blades, grass bag.
CONTROLS FLYWHEEL BRAKE LEVER \ FRAME SERIAL NUMBER ENGINE SERIAL NUMBER (on back of engine) “‘i,, \H~-TLE ‘\ SPARK PLUG CAP ADJUSTMENT . -.-mm LtVtH V CARBURETOR FRONT CUlTlNG HEIGHT ADJUSTMENT LEVERS Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page 84).
CONTROLS DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. Throttle I\ b 4) 12 I Lever CHOKE - - For starting a cold engine. FAST- - - - For restarting a warm engine and for mowing. SLOW - - - For idling the engine.
CONTROLS Flywheel Brake Lever This lever is connected to the engine flywheel brake and the ignition switch. The engine will not start unless this lever is pushed forward. FLYWHEELBRAKE LEVER Drive Clutch Lever (SDA) The drive clutch lever engages and disengages drives the rear wheels.
CONTROLS Shift Lever (SDA) The shift lever selects and controls the mower’s drive speed. 1 (slow) -For 2 (medium) 3 (fast) -For mowing thick grass or maneuvering -For intermediate self-propelled maximum self-propelled in small areas. mowing speed. transport speed. SHIFT LEVER (=A) Cutting Height Adjustment There are six settings Levers to choose from, as shown in the illustration. The cutting height figures are approximate.
BEFORE OPERATION This chapter explains how to fuel and check your mower to be sure it is ready, and it tells you how to prepare your lawn and yourself before you begin mowing. ARE YOU READY TO MOW?. ...................... 16 CHECK YOUR LAWN ............................. Objects ....................................... ................................ PeopleandPets Lawn ......................................... 16 16 16 16 CHECK YOUR MOWER ........................... Blade(s) ............................
BEFORE OPERATION ARE YOU READY TO MOW? Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground. CHECK YOUR LAWN For your safety and for the safety of others, always inspect the area before mowing. Objects Anything which can be picked up by the blade(s) and thrown is a potential hazard to you and others.
BEFORE OPERATION CHECK YOUR MOWER Blade(s) 1. Turn the engine OFF and turn the fuel valve to the OFF position (see page 31). 2. Disconnect the spark plug cap from the spark plug (see page 48). 3. Tilt the mower to the right, so the carburetor side is up. This will help to prevent fuel leakage and hard starting. BLADE B BLADE(S) 4. Inspect blade(s) for wear and damage. A worn, cracked, or damaged blade can break, and pieces of the damaged blade can become dangerous projectiles.
BEFORE OPERATION Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface. 1. Remove the oil filler cap, and wipe the dipstick clean. 2. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. FILLER CAP/DIPSTICK 3. If the oil level is low, add the recommended oil (see page 46) to reach the upper limit mark on the dipstick. Do not overfill. 4.
BEFORE OPERATION Fuel Fuel tank capacity: 0.26 US gal (1.0 t) Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. Refer to page 51 for fuel recommendations and page 85 for information about oxygenated fuels. Remove the fuel tank cap and check the fuel level. Refill the tank if the fuel level is low. Refuel carefully to avoid spilling fuel. Do not overfill; there should be no fuel in the filler neck.
BEFORE OPERATION Air Cleaner Inspection Check that the air filters are clean and in good condition. Dirty air filters will restrict air flow to the carburetor, reducing engine performance. Refer to page 47 for air cleaner service.
BEFORE OPERATION Handlebar Height Adjustment Adjust handlebar height for a comfortable 1. Loosen the handlebar operating position. locking knobs. 2. Spread the lower ends of the handlebars pins. to release the locating 3. Move the handlebar up or down, so the locating pins engage the other holes on the handlebar mounting brackets. 4. Tighten the handlebar locking knobs securely.
BEFORE OPERATION Grass Bag (HRB215) A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled. Also, the bag is easier to empty when it is not packed full. Inspection Inspect the grass bag for tears, holes, and excessive wear. The grass bag wears during normal use and will eventually require replacement.
Mulching Plug DISCHARGE The mulching plug contours the mower deck for efficient mulching. GUARD Raise the discharge guard to remove or install the mulching plug. When installing, be sure the plug is fully inserted, and the discharge guard is closed. MULCHING Cutting Height PLUG ADJUSTMENT ’ - LEVERS Bagging or Side-Discharge* (all models): Move all four levers to the same position. Mulching (HRM): Move all four levers to the same position.
OPERATION This chapter tells you how to operate the mower safely and effectively. MOWING PRECAUTIONS STARTING 26 ......................... THE ENGINE ................... ....... 27 OPERATING THE CONTROLS FOR MOWING ......... Throttle Lever .................................. Flywheel Brake Lever ........................... Drive Clutch Lever (SDA). ........................ ............................... ShiftLever(SDA) 29 29 29 30 30 STOPPING 31 THE ENGINE. .........................
OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review the IMPORTANT SAFETY INFORMATION beginning on page 6 and the previous chapter, titled BEFORE OPERATION. Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. For your safety, avoid starting or operating the engine in an enclosed area such as a garage.
OPERATION STARTING THE ENGINE The blade turns when you operate the starter. It is easiest to start the engine in a clear or mowed area where the blade can turn freely. 1. Turn the fuel valve to the ON position. 2. Move the throttle lever to the proper starting position. COLD ENGINE: Move the throttle lever to the CHOKE position. CHOKE CHOKE WARM ENGINE: Move the throttle lever to the FAST position.
OPERATION 3. HRBPlSSDA & HRM215SDA: Release the drive clutch lever. If the drive clutch lever is engaged, the mower will move forward when you operate the starter. 4. Push forward on the flywheel brake lever and hold it against the handlebar. 5. Pull the starter grip lightly until you feel resistance, Return the starter grip gently. then pull briskly. Keep your hands and feet away from the mower deck at all times when starting and running the engine.
OPERATION OPERATING Throttle THE CONTROLS FOR MOWING Lever For best cut quality, always mow with the throttle lever in the FAST position. When the blade(s) rotates at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed, the blade could fracture and come apart. When you need to empty the grass bag or leave the mower for any reason, always turn the engine OFF.
OPERATION Drive COutch Lever (SDA) Push the drive clutch lever forward and hold it against the handlebar to propel the mower forward. Release the drive clutch lever to stop the mower’s forward movement. Always release the drive clutch lever before starting the engine. If the drive clutch is engaged, the mower will move forward when you operate the startee DRIVE CLUTCH LEVER (SW Operate the drive clutch lever with a quick and complete motion, so the drive clutch is either fully engaged or released.
OPERATION STOPPING THE ENGINE 1. Move the throttle lever to the SLOW position. 2. Release the flywheel brake lever and the drive clutch lever (SDA). FLYWHE LEVER DRIVE CLUTCH LEVER WA) 3. When the mower is not in use, turn the fuel valve to the OFF position.
OPERATION SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. If stuck, do not kick or shove the mower with your foot. Use the handlebar to control the mower. The blade is sharp and spins at high speed. A spinning blade can cut you severely and can amputate fingers and toes.
OPERATION Obstacles Use the side of the mower to cut close to large obstacles, fences or walls. such as Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control. Be careful when mowing over obstacles embedded in the lawn, such as sprinkler heads, paving, edging, etc. Avoid anything that sticks up above the surface of the lawn.
OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown l/2 to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season. Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions your area.
OPERATION Blade Speed The blade must spin very fast to cut properly. Always use the FAST throttle setting, and keep the engine running at maximum rpm. If engine speed drops, it could mean the engine is being overloaded by the blade trying to cut too much grass. Mow a narrower swath, move the mower slower, or raise the cutting height. Blade Sharpness A sharp blade cuts cleanly. A dull blade tears the grass, leaving shredded ends that turn brown.
OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. Mulching Use a counterclockwise mowing pattern. If the lawn has an irregular shape, or many obstacles, divide it into sections where you can use counterclockwise mowing patterns.
TRANSPORTING This chapter explains how to load and carry your mower safely. BEFORE LOADING LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 AND UNLOADING. . . . . . . . . . . . . . . . . . . . . . .
TRANSPORTING BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can bum you and can ignite some materials. 1. Turn the fuel valve to the OFF position. This will prevent carburetor flooding and reduce the possibility of fuel leakage. FUEL VALVE 2. If equipped, remove grass bag.
MAINTENANCE This chapter explains when and how to perform routine inspection, service, and adjustments for do-it-yourself maintenance. More difficult maintenance tasks should be done by your dealer. Your dealer is best equipped and staffed to provide the level of service and safety you and your mower deserve. THE IMPORTANCE OF MAINTENANCE. ............. 40 MAINTENANCE SAFETY. ......................... Safety Precautions. ............................. 41 41 EMISSION CONTROL SYSTEM INFORMATION .......
MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, operation. It will also help reduce air pollution. and trouble-free Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owners manual.
MAINTENANCE MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures precautions in this owner’s and manual.
MAINTENANCE EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
MAINTENANCE Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
MAINTENANCE MAINTENANCE . Air Cleaner l Spark plug SCHEDULE * Clean-Adjust l I Replace .__ Spark arrester (optional equipment) ‘lean Idle speed Check-Adjust Flywheel brake cable Adjust Flywheel Check-Adjust brake pad Drive clutch cable (SDA) , 1 O(2) 1 I lol Adjust 0 Throttle cable Adjust O(2) . Clean Fuel tank 1Fuel line l lol I Shift cable (SDA) Adjust . II Adjust 0 Valve clearance l - Emission Replace Replace related the paper - Every 2 years (2) items.
MAINTENANCE ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve to the OFF position to reduce the possibility fuel leakage (see page 31). of 2. Wipe the oil filler area clean, then remove the oil filler cap/dipstick. 3. Place a suitable container next to the mower to catch the used oil, then tilt the mower on its right side. The used oil will drain through the filler neck. Allow the oil to drain completely.
MAINTENANCE 5. After changing the engine oil, and before starting the engine, check the oil level with the mower on a level surface: a. Wipe the dipstick clean. b. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. c. If the oil level is low, add oil to reach the upper limit mark on the dipstick. Do not overfill. If the engine is overfilled, the excess oil may get transferred to the air cleaner housing and air cleaner filters.
MAINTENANCE Air Cleaner Service Dirty air filters will restrict air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filters more often than specified in the MAINTENANCE SCHEDULE. 1 NOTICE 1 Operating the engine without air filters, or with damaged filters, will allow dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by the Distributor’s Limited Warranty. AIR CLEANER HOUSING PAPER COVER SCREW 1.
MAINTENANCE 5. Wipe dirt from the inside of the air cleaner housing and cover, using a moist rag. Be careful to prevent dirt from entering the air duct that leads to the carburetor. 6. Reinstall the filters and cover. Tighten the cover screw securely. Spark Plug Service RECOMMENDED l 1 SPARK PLUGS REGULAR RESISTOR’ NGK BP5ES BPR5ES DENS0 WlGEP-U Wl GEPR-U CHAMPION N12Y RN12Y Resistor spark plugs reduce interference NOTICE with radio and TV reception.
MAINTENANCE 2. Remove the spark plug with a 13/ls in (21 mm) spark plug wrench. SPARK PLUG WRENCH Inspect the spark plug. Replace it if the electrodes are worn, or if the insulator is cracked or chipped. Clean the spark plug with-a wire brush if you are going to reuse it. 3. 4. Measure the spark plug electrode gap with a suitable gauge. The gap should be 0.028 - 0.031 in (0.7 - 0.8 mm). Correct the gap, if necessary, by carefully bending the side electrode. 5.
MAINTENANCE Carburetor Adjustment 1. Start the engine outdoors, and allow it to warm up to normal operating temperature. 2. Set the throttle lever in the SLOW position. 3. Turn the throttle stop screw to obtain the standard idle speed. Standard idle speed: 2,100 ~150 rpm THROTTLE Carburetor Modification for High Altitude At high altitude, the standard carburetor rich. Performance will decrease, STOP SCREW Operation air-fuel mixture will be too and fuel consumption will increase.
MAINTENANCE Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher. This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline Avoid getting dirt or water in the fuel tank. mixture. Occasionally you may hear light “spark knock” or “pinging” (metallic rapping noise) while operating under heavy loads.
CONTROL Flywheel CABLE ADJUSTMENTS Brake Cable Adjustment Measure free play at the top of the lever. Free play should be 3/l 6 - 3/8 in (5 - 10 mm). If adjustment is necessary: 1. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required. 2. Tighten the lock nuts and recheck free play. 3. Start the engine outdoors. Move flywheel brake lever; the engine brake does not operate properly take the mower to an authorized FLYWHEEL LEVER the throttle to FAST.
MAINTENANCE Drive Clutch Cable Adjustment (SDA) Measure free play at the top of the lever, as shown. Free play should be l/16 - 3/16 in (1 - 4 mm). If adjustment is necessary: 1. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required. 2. Tighten the lock nuts and recheck free play. 3. Start the engine outdoors, and operate the drive clutch lever. Check that the drive clutch engages and releases properly.
MAINTENANCE Shift Cable Adjustment (SDA) Shift cable adjustment is necessary if the shift lever does not operate smoothly, does not shift properly into a gear, or does not align with the numbers beside the lever. With the shift lever in 2nd gear, check that the lever, throughout its free-play range, is well-centered on the number “2” on the lever cover. If adjustment is necessary: 1. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required. 2.
MAINTENANCE THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary operate the choke properly. if the throttle lever does not You can inspect choke operation by observing the movement choke arm, which is located on top of the carburetor. of the 1. Move the throttle lever to the CHOKE position. CHOKE ‘LEVER ’ 2. The choke arm should move counterclockwise, stop post on the carburetor.
MAINTENANCE BLADE REMOVAL AND INSTALLATION If you remove the blade(s) for sharpening or replacement, you will need a torque wrench for installation. Wear heavy gloves to protect your hands. BLADE SHARPENING: To avoid weakening the blade(s), or causing imbalance or poor cutting, the blade(s) should be sharpened by trained staff at an authorized Honda servicing dealer. BLADE REPLACEMENT: or their equivalent. Use genuine Honda replacement blade(s) Blade Removal 1.
MAINTENANCE Blade Installation 1. Clean dirt and grass from around the blade mounting area. 2. Install the blade(s) using the two blade bolts and special washers as shown. Be sure to install the special washers with the concave side toward the blade(s) and the convex side (marked OUT) toward the bolt heads. The blade bolts and special washers are specially designed for this application, When replacing bolts or washers, use only genuine Honda replacement parts. 3.
MAINTENANCE GRASS BAG CLEANING AND REPLACEMENT (HRB215) Grass Bag Cleaning Wash the bag with a garden hose, and allow it to dry completely before use; a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement equivalent. Bag Removal 1. Unclip the plastic edges of the bag from the frame. BAG 2. Remove the bag from the frame. PLASTIC EDGE /FRAME Bag Installation 1. Insert the bag frame into the bag, as shown. 2.
TROUBLESHOOTING This chapter shows what to check if you have a problem with your mower. ENGINE PROBLEMS ............... Engine will not start ............................. Lossofpower ................................. VIBRATION PROBLEMS. MOWING AND BAGGING .............. 61 ......................... PROBLEMS. 60 60 60 ..............
TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Start 1. Check control positions. 2. Check fuel. 3. Remove and inspect spark plug. 4. Take mower to an authorized Honda servicing dealer, or refer to shop manual. Possible Cause Correction Fuel valve OFF. Turn fuel valve ON (p. 12). Throttle lever in wrong position. Move throttle lever to CHOKE position, unless the engine is warm (p. 27) Out of fuel. Refuel (p. 19).
TROUBLESHOOTING VIBRATION PROBLEMS Excessive Vibration 1. Check mower deck and blade(s). 2. Take mower to an authorized Honda servicing dealer for repair. Possible Cause Grass and debris lodged under mower deck. Correction Blade(s) loose, bent, damaged, or unbalanced by improper sharpening. Clean out mower deck (P. 35). Tighten loose blade(s) bolts. Replace damaged blade(s) (p. 56 - 57). Mechanical damage, such as a bent crankshaft.
STORAGE This chapter explains how to protect your mower from rust and corrosion, and ensure that it will start easily when you want to use it again. STORAGE PREPARATION ....................... Cleaning ..................................... Engine.. .................................. Mower Deck. ............................... Grass Bag (HRB215). ........................ Fuel ........................................ Adding fuel stabilizer to extend fuel storage life. ....
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower troublefree and looking good. The following steps will help to keep rust and corrosion from impairing your lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again. Cleaning 1. Wash the lawn mower, including the underside of the mower deck. Engine Wash the engine by hand, and be careful to prevent water from entering the air cleaner.
STORAGE 3. With the mower in an upright position, start the engine outdoors, and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine. 4. Stop the engine and allow it to cool. 5. After the lawn mower is clean and dry, touch up any damaged paint, and coat other areas that may rust with a light film of oil. Lubricate the control cable cores with a silicone spray lubricant.
STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components, serviced or replaced.
STORAGE Draining the Fuel Tank and Carburetor 1. Remove the carburetor drain bolt with a 10 mm wrench, and drain the carburetor bowl fuel into an approved container. Gasoline is highly flammable and explosive. You can be burned or seriously handling fuel. l l l injured when Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. 2. Turn the fuel valve ON (see page 12). This will allow fuel in the fuel tank to drain through the carburetor bowl.
STORAGE Engine Cylinder Remove the spark plug (see page 49). Pour a tablespoon (5 - 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. Pull the starter rope slowly until resistance is felt then return the starter grip gently. This will close the valves so moisture cannot enter the engine cylinder.
STORAGE Handlebar Folding The handlebar can be folded for storage or transport handlebar locking knobs. by loosening the 1. Remove the grass bag, if so equipped. You can place it on top of the engine, with the bag opening to the front. 2. Remove the starter rope from the rope guides on the handlebar. This will prevent damage to the starter rope. 3. Loosen the handlebar locking knobs, Spread the handlebar struts to release the locating pins, then swing the handlebar forward.
STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasqline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. If possible, avoid storage areas with high humidity, promotes rust and corrosion.
SPECIFICATIONS This chapter gives dimensions, information. MOWER MODELS DIMENSIONS, capacities, and other technical .............................. WEIGHTS, 72 AND CAPACITIES. ENGINE DESIGN AND PERFORMANCE ........ ............ TRANSMISSION DESIGN AND PERFORMANCE. MAINTENANCE ................................ TUNEUP ...................................... 72 73 .....
SPECIFICATIONS MOWER MODELS HRB215SDA: Self-propelled, mulching/bagging blades, grass bag HRM215PDA: Push model, mulching blades HRM21 SSDA: Self-propelled, mulchina blades DIMENSIONS, WEIGHTS, AND CAPACITIES Length 70 in (1779 mm) Width at Mower Deck 23-l/4 ._. 46-l/2 Height in (590 mm) _in (1180 mm) HRM215K4SDA: HRM215K4PDA: HRB215K4SDA: Dry Weight 80.5 lb (36.5 kg) 77.2 lb (35.0 kg) 82.7 lb (37.
SPECIFICATIONS ENGINE DESIGN AND PERFORMANCE Engine Model GXVl40Kl Engine Type 4-stroke, overhead-valve, forced air-cooled Displacement 8.2 cu in (135 cc) Bore and Stroke 2.52 x 1.65 in (64 x 42 mm) Compression 8:i Ratio single-cylinder, Ignition System CDI Maximum 5.0 bhp (3.7 kW) at 3,600 rpm Horsepower Maximum Torque TRANSMISSION Transmission 7.6 ft-lb (10.
SPECOFICATIONS MAINTENANCE Fuel Unleaded gasoline with a pump octane rating of 66 or higher See page 51. Engine Oil SAE IOW-30, API SH or SJ See page 46. Grease (NLGI #2) See shop manual. Regular: NGK - BP5ES DENS0 - Wl GEP-U CHAMPION - N12Y Resistor: NGK - BPR5ES DENS0 - Wl GEPR-U CHAMPION - RN1 2Y See page 48.
ADDITIONAL INFORMATION This chapter contains additional information, Honda publications available to you, warranty, and tells you how to contact us if you have a question or a warranty repair problem. HONDA PUBLICATIONS . . ..*..................... Shop Manual.................................. PartsCatalog.................................. WARRANTY.................................... Distributor’s Limited Warranty . . . . . . Accessories, Replacement Parts, and Emission Control System Warranty. .
ADDITIONAL INFORMATION HONDA PUBLICAUIONS These publications will give you additional information for maintaining and repairing your mower. You may order them from your Honda lawn mower dealer. Shop Manual This manual covers complete maintenance and overhaul It is intended to be used by a skilled technician. Parts Catalog This manual provides complete, illustrated 76 parts lists. procedures.
ADDITIONAL INFORMATION WARRANTY Distributor’s Limited Warranty PRODUCTS COVERED BY THIS WARRANTY: LENGTH OF WARRANTY:* (from date of original retail purchase) NoncommerciaVNonrental Harmony Commercial/Rental Lawn Mowers 24 months 3 months Harmony II Lawn Mowers 24 months 3 months Harmony Riding Mowers 24 months 3 months Harmony Lawn Tractors 24 months 3 months 24 months 3 months Attachments for above products *LENGTH OF WARRANTY: Batteries supplied with applicable products as stan
ADDITIONAL ONFORMATION Exclusions: THIS WARRANTY DOES NOT EXTEND TO PARTS AFFECTED OR DAMAGED BY ACCIDENT AND/OR COLLISION, NORMAL WEAR, FUEL CONTAMINATION, USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE, NEGLECT, INCORPORATION OR USE OF UNSUITABLE All-ACHMENTS OR PARTS, UNAUTHORIZED ALTERATION, OR ANY CAUSES OTHER THAN DEFECTS IN MATERIAL OR WORKMANSHIP OF THE PRODUCT.
ADDITIONAL Accessories, Replacement INFORMATION Parts, and Apparel Warranty PRODUCTS COVERED BY THIS WARRANTY: LENGTH OF WARRANTY:* (from date of original retail purchase) NoncommerciaVNonrental I Accessories Replacement Parts Apparel I 12 months Commercial/Rental I 3monthsI 6 months 3 months 6 months 3 months To Qualify for this Warranty: 1. The accessories, replacement parts, or apparel must be purchased in the United States, Puerto Rico, or the U.S.
ADDITIONAL INFORMATION Exclusions: THIS WARRANTY DOES NOT EXTEND TO ACCESSORIES, PARTS, OR APPAREL AFFECTED OR DAMAGED BY ACCIDENT AND/OR COLLISION, NORMAL WEAR, USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE, NEGLECT, INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS, UNAUTHORIZED ALTERATION, IMPROPER INSTALLATION, OR ANY CAUSES OTHER THAN DEFECTS IN MATERIAL OR WORKMANSHIP OF THE PRODUCT.
ADDITIONAL Emission INFORMATION Control System Warranty Your new Honda Power Equipment engine complies with both the U.S. EPA and State of California emission regulations. American Honda provides the same emission warranty coverage for engines sold in all 50 states. Your Warranty Rights And Obligations: California The California Air Resources Board and American Honda Motor Co., Inc. are pleased to explain the emission control system warranty on your Honda Power Equipment engine.
ADDITIONAL INFORMATION Warranty Coverage: Honda power equipment engines manufactured after January 1,1995 and sold in the State of California, and U.S. EPA certified engines manufactured on or after September 1, 1996 and sold in all of the United States, are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser. This warranty is transferable to each subsequent purchaser for the duration of the warranty period.
ADDITIONAL INFORMATION Exclusions: FAILURES OTHER THAN THOSE RESULTING FROM DEFECTS IN MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY. THIS WARRANTY DOES NOT EXTEND TO EMISSION CONTROL SYSTEMS OR PARTS WHICH ARE AFFECTED OR DAMAGED BY OWNER ABUSE, NEGLECT, IMPROPER MAINTENANCE, MISUSE, MISFUELING, IMPROPER STORAGE, ACCIDENT AND/OR COLLISION, THE INCORPORATION OF, OR ANY USE OF, ANY ADD-ON OR MODIFIED PARTS, UNSUITABLE ATTACHMENTS, OR THE UNAUTHORIZED ALTERATION OF ANY PART.
ADDITIONAL INFORMATION Warranty Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. The Service Manager or General Manager can help. Almost all problems are solved in this way.
ADDITIONAL OXYGENATED INFORMATION FUELS Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel’s contents.
ADDITIONAL INFORMATION SPARK ARRESTER SERVICE (optional equipment) Your lawn mower engine is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. An optional USDA approved spark arrester is available from an authorized Honda servicing dealer. The spark arrester must be serviced every 100 hours to keep it functioning as designed. 1.
INDEX A F Air Cleaner Inspection.. ..................... 20 Air Cleaner Service.. ......................... 47 Fallen Leaves, Bagging .................... 35 Flywheel Brake Lever: Cable Adjustment.. ....................... 52 13 & 29 Operation.. .......................... Frame Serial Number.. ...................... 11 Fuel: Additive to Extend Storage ..Life .. 66 ....... 51 Gasoline Recommendations 67 Draining.. ...................................... 19 Refueling ......................................
INDEX M Maintenance: Blade Removal and Installation.. ............................... Cable Adjustments ....................... Engine .......................................... Grass Bag Cleaning & Replacement.. .......................... Importance.. ................................. Safety ........................................... Schedule.. ..................................... Specifications ............................... Mower Deck Clogging.. ....................
QUICK REFERENCE Fuel INFORMATION rype Unleaded gasoline with pump octane rating of 86 or higher (page 51). Capacity 0.26 US gallons (1 .O e) We SAE lOW-30, API SH or SJ (page 46) Capacity 0.63 US quarts (0.6 e) Engine Oil - Regular: NGK - BP5ES DENS0 - WI GEP-U Champion - N12Y Resistor: NGK - BPR5ES DENS0 -WI GEPR-U Champion - RN12Y Spark Plug Gap 0.
