Owner’s Manual Rotary Mower HRX217HMA HRX217HXA See page 62 for instructions on setting up your Lawn Mower. EM4 POM53618-C 31VH7H20 00X31-VH7-H200 Printed on Recycled Paper IPC XXXXX.2006.04 PRINTED IN U.S.A. © 2003-2006 American Honda Motor Co., Inc.
Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold. The information and specifications included in this publication were in effect at the time of approval for printing. American Honda Motor Co., Inc. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
INTRODUCTION Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market. We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a NOTICE symbol.
INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, is very important. And using this lawn mower safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower.
CONTENTS LAWN MOWER SAFETY .............................................................................................4 IMPORTANT SAFETY INFORMATION ................................................................4 IMPORTANT MESSAGE TO PARENTS ..............................................................5 SAFETY LABEL LOCATIONS ..............................................................................6 CONTROLS & FEATURES ...............................................................................
LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers, hands, toes, or feet. Keep away from the mower deck whenever the engine is running.
LAWN MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your child operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your child operates this equipment.
LAWN MOWER SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact an authorized Honda servicing dealer for a replacement.
CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS HANDLEBAR SHIFT LEVER THROTTLE LEVER DISCHARGE GUARD FUEL TANK CAP KEY SWITCH (HMA ONLY) BLADE CONTROL LEVER BLADE CONTROL BUTTON GRASS BAG CUTTING HEIGHT ADJUSTMENT LEVER BATTERY (HMA ONLY) OIL FILLER CAP MUFFLER RECOIL STARTER GRIP DRIVE CLUTCH LEVER SPARK PLUG CAP HANDLEBAR LOCKING KNOB (2) CARBURETOR CUTTING HEIGHT ADJUSTMENT LEVERS FUEL VALVE CLIP DIRECTOR® KNOB AIR CLEANER 7
CONTROLS & FEATURES Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. OFF FUEL VALVE ON Throttle Lever The throttle lever controls engine speed and opens and closes the choke. THROTTLE LEVER THROTTLE LEVER HXA 8 HMA CHOKE Closes the choke; use when starting a cold engine. FAST For restarting a warm engine and for mowing. SLOW For idling the engine. STOP To stop the engine. (On the HRX217HMA, turn the key switch OFF to stop the engine.
CONTROLS & FEATURES Blade Control Lever The blade control lever starts and stops blade rotation. BLADE CONTROL LEVER BUTTON Drive Clutch Lever The drive clutch lever engages and disengages the transmission that drives the rear wheels.
CONTROLS & FEATURES Shift Lever The shift lever selects and controls the self-propelled drive speed. STOP FAST STOP OR SLOW TH RO TT LE SLOW With the shift lever all the way back and the drive clutch lever fully engaged, the mower will move very slowly or not at all. Use a slow speed for mowing thick grass or maneuvering in small areas. FAST For maximum self-propelled speed in large, open areas, and for transport. Engine Switch (HRX217HMA only) OFF Stops the engine.
CONTROLS & FEATURES Cutting Height Adjustment Levers Each wheel of the mower can be adjusted to one of seven settings. The cutting height figures are approximate. The actual height of cut grass will vary with lawn and soil conditions. 3/4 in (20 mm) 1-1/4 in (32 mm) 2 in (46 mm) 2-1/2 in (62 mm) 3 in (75 mm) 3-1/2 in (88 mm) 4 in (100 mm) ADJUSTMENT LEVER Clip Director® Knob Bagging, mulching, and rear discharge are controlled by this knob. The knob has ten adjustment positions.
BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the lawn mower and its operation before you begin using it. Know how to quickly shut off the lawn mower in case of an emergency.
BEFORE OPERATION Check the General Condition of the Lawn Mower: • • • • • Look around and underneath the lawn mower for signs of oil or gasoline leaks. Look for signs of damage. Check each control for proper operation. Check the blades for wear. Replace as necessary (page 36). Check that the blade bolts are tight (page 37). Check that all nuts, bolts, screws are tightened. Check the Engine • • Check the air cleaner (page 41) and oil level (page 39). Check the fuel level (page 48).
BEFORE OPERATION GET THE MOWER READY Handlebar Height Adjustment 1. Adjust handlebar height for a comfortable operating position. 2. Loosen the handlebar locking knobs. Spread the lower ends of the handlebar to release the locating pins. 3. Move the handlebar up or down, so the locating pins engage other holes on the handlebar mounting brackets. 4. Tighten the handlebar locking knobs securely.
BEFORE OPERATION Clip Direction Clip Director Knob Adjustment Adjust the clip director knob in any one of the ten positions to achieve the desired mowing results. To adjust the clip director knob, pull the knob downward and towards the rear of the mower. The knob adjusts a sliding door from the fully open BAG position to the fully closed MULCH position (see the following page).
BEFORE OPERATION Sliding Door Position The sliding door can be positioned to produce different mowing results. If the preferred sliding door position is unknown, install a grass bag and begin mowing with the clip director knob all the way to the BAG position. Check the appearance of the lawn. As the knob is moved towards the MULCH position, more grass will be recycled back into the lawn. Adjust the clip director knob until the desired result is achieved.
BEFORE OPERATION Rear Discharge To discharge clippings to the rear, remove the grass bag and position the clip director knob in the BAG range. CLIP DIRECTOR KNOB Maximum rear discharge will occur when the clip director knob is all the way to the left (BAG) position. As the clip director knob is moved toward the right (MULCH) position, less grass will be discharged though the rear discharge guard.
BEFORE OPERATION Grass Bag A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled. Also, the bag is easier to empty when it is not packed full.
BEFORE OPERATION Cutting Height Move all four adjustment levers to the same position. To adjust cutting height, pull each adjustment lever toward the wheel, and move it into another notch. ADJUSTMENT LEVERS ADJUSTMENT LEVER If you are not sure what cutting height to select, start with a high setting and check the appearance of the lawn after mowing a small area. Then readjust cutting height if necessary.
OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review IMPORTANT SAFETY INFORMATION (page 4) and the previous chapter, BEFORE OPERATION (page 12). Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. For your safety, avoid starting or operating the engine in an enclosed area such as a garage.
OPERATION 3. Model HRX217HXA: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Model HRX217HMA: Electric start Turn the key switch to the START position and hold it there until the engine starts. ON START When the engine starts, allow the key switch to return to the ON position. NOTICE Do not use the starter for more than 5 seconds or starter motor damage may occur.
OPERATION Model HRX217HMA: Manual start Turn the engine switch ON. The engine switch must be in the ON position to start the engine with the recoil starter. Place your foot on the mower deck step. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. 4. If the CHOKE position was used during starting, move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly without using the choke.
OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the FAST position. When the blades rotate at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed; the blade could fracture and come apart.
OPERATION Drive Clutch Lever Push the drive clutch lever forward to propel the mower. BLADE CONTROL LEVER Release the drive clutch lever to stop the mower’s forward movement. DRIVE CLUTCH LEVER You can control the self-propelled speed with the drive clutch lever. The mower will move gradually faster as you push the drive clutch lever forward. If you push the lever all the way forward to the handlebar, the mower will move at the speed determined by the shift lever setting (page 25).
OPERATION Shift Lever Use the shift lever to select the forward speed at which you wish to mow. SLOW LE TH RO TT Do not use the throttle lever to adjust your forward speed. The throttle lever must remain in the FAST position for good mowing performance. Otherwise, cut quality suffers. SHIFT LEVER FAST The position of the shift lever determines the maximum ground speed when the drive clutch lever is fully engaged.
OPERATION STOPPING THE ENGINE 1. Release the drive clutch and blade control levers. BLADE CONTROL LEVER DRIVE CLUTCH LEVER 2. On the HRX217HXA model, move the throttle lever to STOP. On HRX217HMA model, turn the key switch to the OFF position. OFF HRX217HXA MODEL HRX217HMA MODEL 3. When the mower is not in use, turn the fuel valve to the OFF position.
OPERATION SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. If stuck, do not kick or shove the mower with your foot. Use the handlebar to control the mower. WARNING The blade is sharp and spins at high speed. A spinning blade can cut you severely and can amputate fingers and toes.
OPERATION Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control. Be careful when mowing over obstacles embedded in the lawn, such as sprinkler heads, paving, edging, raised tree roots, etc. Avoid anything that sticks up above the surface of the lawn.
OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown 1/2 to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season. Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in your area.
OPERATION Blade Sharpness A sharp blade cuts cleanly. A dull blade tears the grass, leaving shredded ends that turn brown. When your blade doesn’t cut cleanly anymore, have it sharpened or replaced. Dry Grass If the ground is too dry, mowing will stir up a lot of dust. Besides being unpleasant to work in, too much dust will clog the air filter. If dust is a problem, water your lawn the day before mowing. Mow when the grass is dry to your touch, but the soil is still moist.
OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. Mulching Use a counterclockwise mowing pattern when the clip director knob is in the full MULCH position. If the lawn has an irregular shape, or many obstacles, divide it into sections where you can use counterclockwise mowing patterns.
SERVICING YOUR LAWN MOWER THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
SERVICING YOUR LAWN MOWER MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in this owner’s manual.
SERVICING YOUR LAWN MOWER MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD ITEM Perform at every indicated interval Blades Grass bag Engine oil Inspect condition Every 50 hours Every Every See 100 150 page hours hours O 35 Check bolt torque O 37 Check O 38 Check O Change Check Air cleaner First Before First month each 25 or 5 use hours hours Clean 39 O O (1) 40 O (1) 41 O O (1) Replace filter Spark plug O Check-Adjust O Replace O Spark arrester Clean-Inspect (optional equipment) V
SERVICING YOUR LAWN MOWER BLADES Inspection 1. Move the fuel valve to the OFF position (page 8) and disconnect the spark plug cap from the spark plug (page 42). 2. Tilt the mower to the right, so the carburetor side is up. This will help to prevent fuel leakage and hard starting. BLADE BOLTS BLADES 3. Inspect blades for wear and damage. WARNING A worn, cracked, or damaged blade can break, and pieces of the damaged blade can become dangerous projectiles. Thrown objects can cause serious injury.
SERVICING YOUR LAWN MOWER Blade Removal and Installation If you remove the blades for sharpening or replacement, you will need a torque wrench for installation. Wear heavy gloves to protect your hands. BLADE SHARPENING: To avoid weakening the blades, or causing imbalance or poor cutting, the blades should be sharpened by trained staff at an authorized Honda servicing dealer. BLADE REPLACEMENT: Use genuine Honda replacement blades or their equivalent (page 73). Blade Removal 1. Turn the fuel valve OFF.
SERVICING YOUR LAWN MOWER Blade Installation 1. Clean dirt and grass from around the blade mounting area. 2. Install the blades using the two blade bolts and special washers as shown. Be sure to install the special washers with the concave side toward the blades and the convex side toward the bolts. The blade bolts and washers are specially designed for this application. When replacing bolts and washers, use only genuine Honda replacement parts. 3. Tighten the blade bolts with a torque wrench.
SERVICING YOUR LAWN MOWER GRASS BAG CLEANING AND REPLACEMENT Grass Bag Cleaning Wash the bag with a garden hose, and allow it to dry completely before use; a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent (page 73). Bag Removal 1. Unclip the plastic edges of the bag from the frame. BAG 2. Remove the bag from the frame. PLASTIC EDGE FRAME Bag Installation 1. Insert the bag frame into the bag, as shown. 2.
SERVICING YOUR LAWN MOWER ENGINE MAINTENANCE Engine Oil Level Check 1. Unscrew and remove the filler cap/dipstick and wipe it clean. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 2. If the oil level is low, add oil to reach the upper limit mark on the dipstick. Do not overfill. If the engine is overfilled, the excess oil may get transferred to the air cleaner housing and air cleaner filter.
SERVICING YOUR LAWN MOWER Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve OFF (page 8). This will reduce the possibility of fuel leakage. 2. Wipe the oil filler area clean, then remove the oil filler cap/dipstick. 3. Place a suitable container next to the mower to catch the used oil, then tilt the mower on its right side. The used oil will drain through the filler neck. Allow the oil to drain completely.
SERVICING YOUR LAWN MOWER Air Cleaner Service A dirty air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filter more often than specified in the MAINTENANCE SCHEDULE (page 34). NOTICE Operating the engine without an air filter, or with a damaged filter, will allow dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by the Distributor’s Limited Warranty (page 75).
SERVICING YOUR LAWN MOWER Spark Plug Service RECOMMENDED SPARK PLUGS REGULAR RESISTOR* NGK BP6ES BPR6ES DENSO W20EP-U W20EPR-U *Resistor spark plugs reduce interference with radio and TV reception. NOTICE Incorrect spark plugs can cause engine damage. For good performance, the spark plug must be properly gapped and free of deposits. 1. Disconnect the spark plug cap and remove any dirt from around the spark plug area. SPARK PLUG SPARK PLUG CAP 2.
SERVICING YOUR LAWN MOWER 4. Measure the spark plug electrode gap with a suitable gauge. The gap should be 0.028 ~ 0.031 in (0.7 ~ 0.8 mm). Correct the gap, if necessary, by carefully bending the side electrode. 0.028 ~ 0.031 in (0.7 ~ 0.8 mm) SEALING WASHER 5. Install the spark plug carefully, by hand, to avoid cross-threading. 6. After the spark plug seats, tighten with a 13/16 in (21 mm) spark plug wrench to compress the washer.
SERVICING YOUR LAWN MOWER Spark Arrester Service (optional equipment) Your lawn mower engine is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. An optional USDA approved spark arrester is available from an authorized Honda servicing dealer. The spark arrester must be serviced every 100 hours to keep it functioning as designed. 1.
SERVICING YOUR LAWN MOWER CONTROL CABLE ADJUSTMENTS Blade Control Lever Adjustment 1. Push the button down on the blade control lever and measure free play at the top of lever. Free play should be 3/8 ~ 9/16 in (10 ~ 15 mm). If adjustment is necessary: 2. Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required. 3. Tighten the lock nuts and recheck free play. 4. Start the engine outdoors. Move the throttle to FAST. Operate the blade control lever.
SERVICING YOUR LAWN MOWER Drive Clutch Cable Adjustment 1. With the engine stopped, position the control cable bands as shown. 2. Pull the shift lever all the way back to the neutral position. 3. Start the engine and move the throttle lever to the FAST position. 4. Engage the drive clutch lever and confirm the following: CONTROL CABLE BANDS 14 in (355 mm) 3-1/2 in (90 mm) a. Mower does not self-propel. b.
SERVICING YOUR LAWN MOWER THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly. You can inspect choke operation by observing the movement of the choke arm, which is located on top of the carburetor. 1. Move the throttle lever to the FAST position. 2. Remove the air cleaner cover (page 41). FAST THROTTLE LEVER 3. Use a feeler gauge and measure the clearance between the control choke arm and the control lever.
SERVICING YOUR LAWN MOWER FUEL SYSTEM Refueling Fuel tank capacity: 0.29 US gal (1.1 l) If the fuel level is low, refuel in a well-ventilated area with the engine stopped. If the engine has been running, allow it to cool first. To refuel, remove the fuel tank cap, and fill the tank with gasoline to the bottom of the filler neck. Refuel carefully to avoid spilling fuel. Do not overfill. There should be no fuel in the filler neck. After refueling, tighten the fuel tank cap securely.
SERVICING YOUR LAWN MOWER Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher. This engine is certified to operate on unleaded gasoline with a pump octane rating of 86 or higher. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
SERVICING YOUR LAWN MOWER CHARGING THE BATTERY (HRX217HMA ONLY) The lawn mower does not have an internal charging system. A plug-in charger is provided to recharge the battery. Use the plug-in charger after prolonged storage or anytime you notice a decrease in starter motor speed. To assure maximum reliability, the battery should be recharged (boost charged) before prolonged storage and charged again at the beginning of the mowing season.
SERVICING YOUR LAWN MOWER 3. Connect the battery connector to the charger supplied with the mower. NOTICE Do not attempt to charge the battery with any charger other than the one supplied with the mower. Use of a charger other than the one supplied may result in damage to the electrical system or fire. Plug into standard 120 Vac power outlet. BATTERY CHARGER HARNESS CONNECTOR BATTERY CONNECTOR 40 X BATTERY CHARGER CONNECTOR 4.
SERVICING YOUR LAWN MOWER REPLACING THE FUSE (HRX217HMA ONLY) The electric starter circuit and battery are protected by a 40 ampere fuse. If the fuse burns out, the electric starter will not operate. The engine can be started manually if the fuse burns out. 1. Remove the battery cover by depressing the tabs located on the sides and releasing the tab on top of the battery cover (see page 50). 2. Locate the fuse case above the battery. 3. Remove and inspect the fuse.
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower trouble free and looking good. The following steps will help to keep rust and corrosion from impairing your lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again. Cleaning 1. Wash the lawn mower, including the underside of the mower deck. Engine Wash the engine by hand, and be careful to prevent water from entering the air cleaner.
STORAGE 3. With the mower in an upright position, open the clip director, start the engine outdoors, engage the blade control lever, and let the engine run until it reaches normal operating temperature to evaporate any water remaining on the engine. 4. Stop the engine and allow it to cool. 5. After the lawn mower is clean and dry, touch up any damaged paint (touch-up paint part numbers are on page 73), and coat other areas that may rust with a light film of oil.
STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components, serviced or replaced.
STORAGE Draining the Carburetor and Fuel Tank 1. Make sure the fuel valve is OFF (page 8). Remove the carburetor drain bolt with a 10 mm wrench, and drain the fuel from the carburetor bowl into an approved container. WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • • • Stop engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. If you only need to drain the carburetor, skip to step 3. 2.
STORAGE Engine Cylinder Remove the spark plug (page 42). Pour a tablespoon (5 ~ 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. Pull the starter rope slowly until resistance is felt then return the starter grip gently. This will close the valves so moisture can not enter the engine cylinder.
STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. If possible, avoid storage areas with high humidity, because that promotes rust and corrosion.
TRANSPORTING BEFORE LOADING Stop the engine (see page 26) and allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. 1. Turn the fuel valve to the OFF position. This will prevent carburetor flooding and reduce the possibility of fuel leakage. OFF FUEL VALVE 2. If installed, remove the grass bag.
TAKING CARE OF UNEXPECTED PROBLEMS Engine Will Not Start Possible Cause Correction Fuel valve OFF Turn the fuel valve ON (page 8). Throttle lever in the wrong position Move the throttle lever to the CHOKE position, unless the engine is warm (page 20). Key switch OFF (HRX217HMA only) Turn the key switch ON to use the recoil starter (page 22). Out of fuel Refuel (page 48).
TAKING CARE OF UNEXPECTED PROBLEMS Vibration Possible Cause Correction Grass and debris lodged under the mower deck. Clean out the mower deck (page 30). Blades loose, bent, damaged, or unbalanced by improper sharpening. Tighten loose blades bolts (page 37). If blades are found to be bent or damaged, take the lawn mower to an authorized Honda servicing dealer for inspection (page 35). Mechanical damage, such as a bent crankshaft. Take the mower to an authorized Honda servicing dealer for repair.
SET-UP Unpacking Remove all the cardboard from around the handlebar. Handlebar Setup Loosen the two knobs on the lower handlebar enough to raise the handlebar into the mowing position. NYLON LOCKING KNOB (2) Select a desired handlebar height adjustment position and tighten the knobs securely. Battery (HRX217HMA only) The mower is shipped with the battery disconnected. The battery is shipped with a partial charge and should be charged for 20 to 24 hours before use.
SET-UP Grass Bag Assembly Slide the grass bag frame into the grass bag and install the clips as shown. GRASS BAG BAG FRAME BAG FRAME PLASTIC CLIP Lift the the discharge guard and install the grass bag.
SET-UP Engine Oil The mower is shipped WITHOUT OIL in the engine. A bottle of oil is included in the box with your mower. Add the entire contents of the oil bottle into the oil filler opening. If not using the supplied oil, add enough SAE 10W-30 API service category SJ or later oil to bring the oil level between the upper and lower limit marks on the dipstick as shown. Do not overfill engine with oil. If the engine is overfilled, the excess oil may get transferred to the air cleaner housing and air filter.
TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Locations ENGINE SERIAL NUMBER MODEL NAME AND FRAME SERIAL NUMBER HRX217HXA MAGA –– XXXXXXX DH AMERICAN HONDA MOTOR CO., INC. ALPHARETTA, GA 30005-8847 There are two serial numbers, one for the engine and one for the mower frame. Record the engine and frame serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (page 74).
TECHNICAL & CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
TECHNICAL & CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel's contents.
TECHNICAL & CONSUMER INFORMATION EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
TECHNICAL & CONSUMER INFORMATION Replacement Parts The emissions control systems on your new Honda engine were designed, built, and certified to conform with EPA, California and Canadian emissions regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
TECHNICAL & CONSUMER INFORMATION Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. The lower the Air Index, the less pollution.
TECHNICAL & CONSUMER INFORMATION SPECIFICATIONS Mower Model HRX217HXA (manual start) HRX217HMA (electric start) Honda rotary mower, grass bag, 21 inch mower deck, 6.5 hp, clip director, hydrostatic transmission, blade-brake clutch, USA market Dimensions, Weights and Capacities Overall Length [Cutting height adjusters set to 1-1/4 in (32 mm)] Handlebar high: Handlebar mid: Handlebar in low: Folded (no bag): 67.0 in (1700 mm) 69.7 in (1770 mm) 71.9 in (1825 mm) 43.
TECHNICAL & CONSUMER INFORMATION Engine Design and Performance Engine Model GCV190 Engine Type 4-stroke, overhead-cam, single-cylinder, forced air-cooled Displacement 11.4 cu in (187 cc) Bore and Stroke 2.71 x 1.97 in (69 x 50 mm) Compression Ratio 8.5:1 Ignition System Transistorized magneto Maximum Horsepower* 6.5 bhp (4.8 kW) at 3,600 rpm Maximum Torque 9.74 ft-lb (13.2 N•m) at 2,500 rpm * Horsepower rating (shown as maximum power output at 3,600 rpm) is in accordance with SAE J1995.
TECHNICAL & CONSUMER INFORMATION CONSUMER INFORMATION Replacement Parts, Optional Equipment, and Service Items Contact an authorized Honda servicing dealer to purchase any of these (or other) genuine, original Honda items for your lawn mower. Replacement Parts Item Part Number Notes Spark plug 98079-56846 NGK (brand) BPR6ES Air filter 17211-ZL8-003 Paper Lower blade 72511-VH7-000 Upper blade 72531-VH7-000 A torque wrench is required to install blades.
TECHNICAL & CONSUMER INFORMATION Dealer Locator Information To find an Authorized Honda Servicing Dealer anywhere in the United States: Call (800) 426-7701 or visit our website: www.hondapowerequipment.com/dealer Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management.
TECHNICAL & CONSUMER INFORMATION Distributor's Limited Warranty This warranty is limited to the following Honda Power Equipment products when distributed by American Honda Motor Co., Inc., Power Equipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
TECHNICAL & CONSUMER INFORMATION To Obtain Warranty Service: You must take the Honda Power Equipment product, accessory, replacement part, apparel or the power equipment on which the accessory or replacement part is installed, and proof of purchase, at your expense, to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands who is authorized to sell that product, during the dealer’s normal business hours.
TECHNICAL & CONSUMER INFORMATION Accessories, Replacement Parts, and Apparel Warranty This warranty is limited to Honda Power Equipment parts, accessories and apparel when distributed by American Honda Motor Co., Inc.
TECHNICAL & CONSUMER INFORMATION Emission Control System Warranty Your new Honda Power Equipment engine complies with the U.S. EPA, Environment Canada and State of California emission regulations. American Honda Motor Co., Inc. provides the emission warranty coverage for engines in the United States, and its territories. Honda Canada Inc. provides the emission warranty for engines in the 13 provinces and territories of Canada.
TECHNICAL & CONSUMER INFORMATION Warranty Coverage: Honda power equipment engines manufactured after January 1, 1995 and sold in the State of California, and U.S. EPA certified engines manufactured on or after September 1, 1996 and sold in all of the United States, and Canadian certified engines manufactured on or after January 1, 2005 are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser.
TECHNICAL & CONSUMER INFORMATION Emission Control System Warranty Parts: SYSTEMS COVERED BY THIS WARRANTY: PARTS DESCRIPTION: Fuel Metering Carburetor assembly, (includes starting enrichment system), Engine temperature sensor, Engine control module, Fuel regulator, Intake manifold Evaporative Fuel hoses Exhaust Catalyst, Exhaust manifold Air Induction Air filter housing, Air filter element*, Crankcase breather tube Ignition Flywheel magneto, Ignition pulse generator, Crankshaft position sensor, P
INDEX A E Accessories ...................................... 73 Accessories warranty ....................... 77 Air Cleaner Service .......................... 41 Air Filter Part Number ...................... 73 Air Index ........................................... 70 Altitude, High Altitude Operation ...... 66 Emission Control System ................. 68 Emissions Warranty ........................................ 78 Engine starting ................................. 20 Engine Switch ......................
INDEX O T Oil Capacity ........................................ 71 Change .......................................... 40 Level Check ................................... 39 Part Number .................................. 73 Recommended .............................. 39 Operation .......................................... 20 Throttle ............................................... 8 Throttle Lever ..................................... 8 Cable Inspection ............................ 47 Operation .............
QUICK REFERENCE INFORMATION Fuel Type Unleaded gasoline with a pump octane rating of 86 or higher (page 49) Engine oil Type SAE 10W-30, API SJ or later (page 39) Spark plug Regular: NGK BP6ES DENSO W20EP-U Resistor: NGK BPR6ES DENSO W20EPR-U Type Before each use Check engine oil (page 39) Check air cleaner (page 41) First 5 hours Change engine oil (page 40) Maintenance Subsequent Before and after each mowing season (HRX217HMA only) Refer to the Maintenance Schedule (page 34) Charge the batt
Owner’s Manual Rotary Mower HRX217HMA HRX217HXA See page 62 for instructions on setting up your Lawn Mower. EM4 POM53618-C 31VH7H20 00X31-VH7-H200 Printed on Recycled Paper IPC XXXXX.2006.04 PRINTED IN U.S.A. © 2003-2006 American Honda Motor Co., Inc.
