WEED MOWER UM536•UM616 OWNER'S MANUAL MANUEL DE L'UTILISATEUR BEDIENUNGSANLEITUNG MANUAL DE EXPLICACIONES
Honda UM536/UM616 OWNER’S MANUAL Original instructions MANUEL DE L’UTILISATEUR Notice originale BEDIENUNGSANLEITUNG Originalbetriebsanleitung MANUAL DE EXPLICACIONES Manual original The ‘‘e-SPEC’’ mark symbolizes environmentally responsible technologies applied to Honda power equipment, which contains our wish to ‘‘preserve nature for generations to come’’.
Thank you for purchasing a Honda weed mower. This manual covers the operation and maintenance of the Honda WEED MOWER UM536/UM616. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the weed mower and should remain with it if it is resold.
Disposal To protect the environment, do not dispose of this product, battery, engine oil, etc. carelessly by leaving them in the waste. Observe the local laws and regulations or consult your authorized Honda dealer for disposal.
CONTENTS 1. SAFETY INSTRUCTIONS .................................................................... 3 2. SAFETY LABEL LOCATIONS ............................................................ 10 CE mark location ................................................................................ 11 3. COMPONENT IDENTIFICATION ....................................................... 12 4. CONTROLS ......................................................................................... 14 5. PRE-OPERATION CHECKS ..
1. SAFETY INSTRUCTIONS To ensure safe operation For your safety and safety of others, pay special attention to these precautions: Honda weed mower is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the weed mower. Failure to do so could result in personal injury or equipment damage. Exhaust contains poisonous carbon monoxide, a colorless, odorless gas.
Keep all persons and pets away from the weed mower area. Disconnect the spark plug cap to prevent any possibility of accidental starting. Wear heavy gloves to protect your hands from the blade when cleaning the blade or when inspecting or replacing the blade. Do not operate without either discharge guard or entire grass catcher in place. Gasoline is highly flammable and explosive. Turn the engine off and let it cool before refueling.
To ensure safe operation Operator Responsibility Any part from the machine is a potential source of danger if the machine is used in abnormal conditions or if the maintenance is not done correctly. Read the owner’s manual carefully. Be familiar with the controls and proper use of the equipment. Know how to stop the engine rapidly. Use the weed mower for the purpose it is intended for, that is mowing. Any other use could be dangerous or damage the equipment.
To ensure safe operation Operator Responsibility Exercise extreme caution when changing direction on slopes. Use extreme caution when pulling the weed mower towards you. Stop the blade if the weed mower has to be tilted for transportation when crossing surfaces other than grass, and when transporting the weed mower to and from the area to be mowed. Never operate the weed mower with defective guard or housings, or without safety devices such as deflectors.
To ensure safe operation Operator Responsibility Do not use the machine with worn or damaged parts. Parts must be replaced, not repaired. Replace worn or damaged parts with Honda genuine parts. Blades must always bear the mark Honda and the reference number. Non equivalent quality parts may damage the machine and be prejudicial to your safety. Wear thick gloves when removing or installing the blade. Always make sure the blade is balanced correctly.
To ensure safe operation Thrown Object Hazard Objects hit by the rotating blade can be thrown from the weed mower with great force, and may cause serious injury. Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine (stones, branches, wires, bones, etc...). Always inspect the weed mower for damage after striking a foreign object. Repair or replace any damaged parts before continued use.
To ensure safe operation Never store the equipment with gasoline in the tank inside a building where fumes may reach an open flame, spark or high temperature source. Allow the engine to cool before storing in any enclosure. To prevent a fire hazard, keep the weed mower clean and free of grass, leaves or excessive grease. Pay special attention to the engine, muffler, upper cutter deck surfaces and the belt and pulley areas. Also pay attention to gasoline storage areas.
2. SAFETY LABEL LOCATIONS Your weed mower must be used with care. Therefore, decals have been placed on the machine, to remind you pictorially of main precautions to take during use. Their meaning is explained below. (see page 3 ). These decals are considered as a part of the weed mower. Should one become detached or unreadable, contact your Honda dealer for its replacement.
NOISE LABEL and CE mark location NOISE LABEL and CE MARK Manufacturer and address Name and address of authorized representative NOISE LABEL Description code Frame serial number Year of manufacture Machine mass Net power 11
3.
UM616: BLADE CLUTCH LEVER DRIVE CLUTCH LEVER LOCK LEVER THROTTLE LEVER SHIFT LEVER AIR CLEANER BRAKE LEVER (EBE type) SPARK PLUG CAP ENGINE OIL FILLER CAP MUFFLER ENGINE OIL DRAIN BOLT SIDE RUBBER DISCHARGE ADAPTER CUTTING HEIGHT ADJUSTING LEVER (FRONT) FRONT WHEEL LOCK PIN FRONT WHEEL STARTER GRIP FUEL FILLER CAP CUTTING HEIGHT ADJUSTING LEVER (REAR) REAR WHEEL FOOT GUARD BAR REAR SHIELD FUEL VALVE 13
4. CONTROLS 1. Throttle lever (Engine speed) The throttle lever controls engine speed from LOW (idle) to HIGH (max. speed). Use when starting the engine, while operating the weed mower, or when stopping the engine. CHOKE position is for starting a cold engine.
2. Blade clutch lever The blade clutch lever is operated in two ways: The blade will start to rotate when the blade clutch lever is squeezed while squeezing the lock lever (yellow mark). Releasing the clutch lever will cause the blade to stop rotating, allowing the lock lever to return to the LOCK position automatically. STOP ROTATE ······ ······ (UM616) When the drive clutch lever is gripped, the blade clutch lever is locked up.
3. Drive clutch lever MOVE STOP ······· ······· The mower will start to move when the drive clutch lever is squeezed and will stop when the lever is released. DRIVE CLUTCH LEVER STOP MOVE 4. Fuel valve The fuel valve is used to open or close the fuel passage from the fuel tank to the carburetor. Always move the lever completely to either the ON or OFF position. When transporting or storing the weed mower, put the valve in the OFF position to prevent any possibility of fuel leakage.
5. Cutting height adjusting levers Cutting height can be adjusted in 4 stages by changing the height of the front and rear wheels. Adjust the cutting height by operating these levers before mowing. CUTTING HEIGHT ADJUSTING LEVER CUTTING HEIGHT ADJUSTING LEVER ····· ····· FREE LOCK (Rear) (Front) 6. Front wheel lock pin This pin is used to lock the front wheel when mowing on slopes.
7. Gear shift lever (UM536) This lever is used to change mower speed in forward. It has two positions. 1st: 0.5 m/sec 2nd: 0.8 m/sec GEAR SHIFT LEVER ···· 1st ···· 2nd 8. Shift lever (UM616) The shift lever controls the mower’s maximum drive speed. Move the shift lever to select the pace at which you normally mow in open areas. If you wish to momentarily slow the mower during operation, partially release the drive clutch lever, then resume your normal speed by squeezing the drive clutch lever.
9. Brake lever (EBE type) The brake is provided to aid in changing direction or adjusting speed when mowing up and down the face of the grade or driving down a slope.
5. PRE-OPERATION CHECKS For safe and efficient mowing, always make a pre-operation inspection before operating: Perform a pre-operation inspection on a firm, level surface with the engine stopped and spark plug cap removed from the spark plug. 1. Check the engine oil level Running the engine with low oil level will cause serious engine damage. a. Place the weed mower on a level surface. b. Remove the oil filler cap and wipe the dipstick clean. c.
2. Check the fuel level Remove the fuel tank cap and check that the fuel tank is filled to the upper limit of fuel level. If the level is low, fill up the fuel tank to the upper level. Use automotive unleaded gasoline with a Research Octane Number of 91 or higher (a Pump Octane Number of 86 or higher). Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. Gasoline is extremely flammable and is explosive under certain conditions.
Gasoline spoils very quickly depending on factors such as light exposure, temperature and time. In worst cases, gasoline can be contaminated within 30 days. Using contaminated gasoline can seriously damage the engine (carburetor clogged, valve stuck). Such damage due to spoiled fuel is disallowed from coverage by the warranty. To avoid this please strictly follow these recommendations: Only use specified gasoline (see page 21 ). Use fresh and clean gasoline.
3. Check the air cleaner elements Never run the engine without the air cleaner; rapid engine wear will result. 1. Remove the wing nuts to remove the air cleaner cover. 2. Remove the air cleaner elements. If the elements are dirty, follow the cleaning procedure described on page 44 . After servicing the air cleaner elements, reinstall the air cleaner cover securely. Failure to tighten the cover securely may cause the cover to come out of position or some sort of engine malfunction.
4. Check the cutting blade Before each use, check the cutter blade for damage or excessive wear. To avoid severe personal injury, disconnect the spark plug cap to prevent accidental starting, and wear heavy gloves to protect your hands from the cutter blade. 1. Stop the engine and set the fuel valve in the OFF position. 2. Remove the spark plug cap from the spark plug. 3. Set the rear cutting height adjusting lever in the HIGHEST position, then tilt the mower backward.
4. Inspect the blade for signs of wear or damage. A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. If the blade needs sharpening or replacement, take the cutter deck to your authorized Honda weed mower dealer. Or, if you have the proper tools, you can remove and install the blades yourself. (see blade removal and installation instructions on pages 45 , 46 ).
5. Check all protectors and guards 1. Inspect the protectors and guards to be sure that they are correctly installed and are not damaged. If a protector or guard is damaged, replace it before using the weed mower. Never use the weed mower without its protector. Stones or other foreign objects thrown outward by the cutting blades could cause personal injury or property damage. REAR SHIELD SIDE PROTECTOR 6.
6. STARTING THE ENGINE Exhaust gas contains poisonous carbon monoxide. Never run the engine in an enclosed area. Be sure to provide adequate ventilation. 1. Be sure the blade clutch lever and drive clutch lever are released. 2. Turn the fuel valve ON. FUEL VALVE ON 3. Move the throttle lever to the CHOKE position. When the engine is warm or the air temperature is high, move the throttle lever to the LOW position.
4. Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown below. Direction to pull STARTER GRIP Do not allow the rope to snap back; return it gently by hand. Otherwise, the starting mechanism might be damaged. While the engine is in operation, don’t pull the starter grip or damage may result. 5. As the engine warms up, move the throttle lever to the LOW position.
High altitude operation At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will decrease, and fuel consumption will increase. High altitude performance can be improved by specific modifications to the carburetor. If you always operate the rotary mower at altitude higher than 1,500 m (5,000 feet) above sea level, have your authorized Honda dealer perform these carburetor modifications.
7. OPERATION 1. Cutting height adjustment. Before adjustment, be sure to stop the engine. Before moving the weed mower from one place to another, stop the engine and raise the cutting height to the highest position. Cutting height can be adjusted in 4 stages by operating the front and rear cutting height adjusting levers; 15 mm, 30 mm, 50 mm and 75 mm. (Cutting height is subject to change according to the condition of the ground surface.
Rear wheels: Move the handle up or down until the correct cutting height is obtained while pressing down on the cutting height adjusting lever fully. Be sure to hold the handle with both hands when operating the cutting height adjusting lever. The rear of the weed mower will be snapped back to the lowest position if the handle is not held by hand. Do not perform this operation on slopes or on loose or uneven surfaces. 75 mm 50 mm 30 mm 15 mm 2. Move the shift lever to the desired shift lever position.
3. Move the throttle lever to the HIGH position.
4. Unlock the lock lever then squeeze the blade clutch lever. ····· ROTATE LOCK LEVER BLADE CLUTCH LEVER 5. Squeeze the drive clutch lever. MOVE ······· DRIVE CLUTCH LEVER By squeezing the drive clutch lever, the blade clutch lever will be fixed and you can operate it without holding the blade clutch lever with your right hand. The blade and mower will stop moving when the drive clutch lever is released.
7. To stop the mower on a down slope, release the drive clutch lever and squeeze the brake lever (EBE type only). BRAKE LEVER DRIVE CLUTCH LEVER Be sure to disengage the drive clutch before applying the brake. Damage to the transmission mechanism could result if the brake and drive clutch levers are operated simultaneously. On EBE type the driver clutch will be disengaged automatically when the brake lever is operated.
8. MOWING On slopes When mowing on a slope, be sure to lock the front wheel securely with the wheel lock pin so that it cannot move from side to side. To ease mowing on a slope, it is recommended to equip an optional brake system (EE type) or to use a mower that is equipped with the system as standard (EBE type). To lock the wheel: Position the front wheel so that it is right beneath the wheel stays. Remove the clip and press the lock pin into place.
<Cutting pattern> In order to discharge the cuttings as efficiently as possible, use one of the following recommended patterns. (CLOCKWISE)* * When using this pattern, the mower will begin to discharge the cuttings more efficiently after it has cleared the central area. (COUNTERCLOCKWISE) Discharge direction Discharge direction When mowing under a tree, or near a fence or hedge, only grip the blade clutch lever and push the weed mower by hand.
When mowing, it is important to keep the blade turning rapidly. Be sure to take the type of grass and the nature of the terrain into account when selecting engine speed and transmission settings. If the engine slows down while mowing, use one of the following procedures. Release the drive clutch lever, and wait for the engine to regain operating speed before proceeding. Push the mower by hand at a speed that will not cause the engine to slow down. Reduce the width of the cutting path.
9. STOPPING THE ENGINE 1. Release both clutch levers. 2. Move the throttle lever to the STOP position. ····· STOP UM536 ····· STOP UM616 3. Move the fuel valve to the OFF position.
10. MAINTENANCE Before performing any maintenance, stop the engine and remove the spark plug cap to be certain the engine will not start accidentally. Use only Honda Genuine parts or their equivalent for maintenance or repair. Replacement parts which are not of equivalent quality may damage the weed mower. Periodic inspection and adjustment of the Honda UM536/UM616 are essential if high level performance is to be maintained. Regular maintenance will also help to extend service life.
Maintenance schedule REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval, whichever comes first.
Tool kit The tools supplied are necessary for performing some periodic maintenance, simple adjustments and repairs.
1. Engine oil change Drain the oil while the engine is still warm to assure rapid and complete draining. Before draining the oil, set the cutting height adjusting levers in the highest position. Do not let the oil spill onto the rubber tires. Cover the tires with a rag or wooden plate if necessary. 1. Remove the oil filler cap and the drain bolt, and drain the oil into a suitable container. 2. Retighten the drain bolt securely. 3.
Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station for reclamation. Do not throw it in the trash or pour it on the ground.
2. Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the mower in extremely dusty areas. Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result. Never run the engine without the air cleaner. Rapid engine wear will result. Inspection: Remove the elements from their holder.
3. Blade replacement To avoid severe personal injury, disconnect the spark plug cap to prevent accidental starting, and wear heavy gloves to protect your hands from the cutter blade. Removal: 1. Tilt the weed mower backward (see page 24 ). 2. Hold the blade firmly, and remove the two blade bolts. 3. Remove the blade. The illustrations show the mower with the blade bolt positions and with the bolts removed.
Installation: Use a genuine Honda replacement blade or equivalent. 1. Clean dirt and grass from the blade, blade holder, and the inside of the mower deck. 2. Install the blade as described below. BLADE OUTSIDE The blade bolts are specially designed for this application and must not be replaced with any other bolts. 3. Hold the end of the blade by hand, tighten the blade bolts to the specified torque. Blade bolt torque: 54 N·m (5.
4. Spark plug service Recommended spark plug: BPR5ES (NGK) W16EPR-U (DENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot, be careful not to touch the muffler. 1. Remove the spark plug cap. 2. Clean any dirt from around the spark plug base. 3. Use a spark plug wrench to remove the spark plug. SPARK PLUG CAP SPARK PLUG WRENCH 4. Visually inspect the spark plug.
5. Measure the plug gap with a feeler gauge. Correct as necessary by carefully bending the side electrode. The gap should be: 0.7−0.8 mm (0.028−0.031 in) SIDE ELECTRODE 0.7−0.8 mm (0.028−0.031 in) 6. Thread the plug in by hand to prevent cross threading. 7. After a new spark plug has been seated by hand, it should be tightened 1/2 turn with a wrench to compress its washer. If a used plug is being reinstalled, it should only require 1/8 to 1/4 turn after being seated.
5. Blade clutch cable check and adjustment The blade drive belt will slip on the pulleys, or the blade clutch will not be disengaged (the blades will not be stopped even if the clutch is disengaged) if the blade clutch cable is not adjusted properly. Adjust the cable when the lock lever is not returned to the LOCK position completely. Premature belt life will result due to slippage when the weed mower is operated with the lock lever not returned to the LOCK position completely.
6. Drive clutch cable check and adjustment (UM536) The drive clutch will slip or will not be disengaged if the clutch cable is not adjusted properly. (Inspection and adjustment) Inspect the drive clutch cable and adjust as necessary every 100 hours of operation. (Inspection) Check the drive clutch lever free play at the tip of the clutch lever. It should be: 5.0−10.0 mm (0.20−0.39 in) (Adjustment) 1. Loosen the lock nut and turn the adjust nut in or out until the correct free play is obtained. 2.
7. Brake cable check and adjustment (EBE type) The proper brake adjustment should always be maintained. (Inspection and adjustment) The brake lever should be inspected and adjusted when the first 20 hours of operation time has passed. Thereafter, it should be inspected every 100 hours. (Inspection) Perform this check on a dry, paved surface.
8. Shift cable check and adjustment (UM616) BOLTS 1. Remove the bolts from the transmission cover, using a 10 mm socket wrench. Remove the transmission cover. TRANSMISSION COVER 2. While holding the drive clutch lever, check the position of the transmission arm. INDEX MARK The notch on the transmission arm should align with the index mark on the transmission case. 3. If adjustment is necessary, loosen the shift cable lock nut with a 10 mm wrench, and move the adjust nut up or down as required.
9. Spark arrester maintenance (Optional parts) In Europe and other countries where the machinery directive 2006/42/EC is enforced, this cleaning should be done by your servicing dealer. It is illegal in some areas to operate an engine without a spark arrester. Check local laws and regulations before operating. An optional spark arrester is available from Honda dealers. If the mower has been running, the muffler will be very hot. Allow it to cool before proceeding.
11. TRANSPORTING/STORAGE Transporting To prevent fire hazard, turn the fuel valve to OFF and drain fuel from the fuel tank before loading the weed mower on a trailer for transportation. Cleaning of parts behind belt cover. When the weed mower is to be stored or left standing for an extended period of time, remove the belt cover and clean the parts behind the cover as follows: −1. Remove the two 8 × 14 mm bolts, two 8 × 16 bolts and 8 mm nuts securing the front wheel stay, and remove the stay and belt cover.
Preparation for storage If the weed mower has been running, the engine and muffler will be very hot; allow them to cool before proceeding. The following steps should be taken to protect the weed mower whenever it will be stored for longer than 30 days. 1. Drain all gasoline from the fuel tank into an approved gasoline container. We recommend using a commercially available gasoline hand pump. Do not use an electric pump.
2. Change the engine oil (see page 42 ). If the weed mower will be stored for longer than 3 months, remove the spark plug and pour three tablespoons (approximately 1 oz.) of clean motor oil into the cylinder. Pull the recoil starter rope gently to distribute the oil, and then reinstall the spark plug. 3. Clean the air cleaner (see page 44 ). 4. Clean the cutting blades and the various other parts of the weed mower, then check nuts and bolts, etc., for tightness. Coat the cutting blade with engine oil. 5.
12. TROUBLESHOOTING Engine fails to start: 1. No fuel. 2. Spark plug faulty or improperly gapped. 3. Spark plug cap loose or disconnected. 4. Fuel not reaching carburetor. Engine loses power: 1. Spark plug faulty or improperly gapped. 2. Engine overloaded. Engine overheats: 1. Low engine oil level. 2. Spark plug improperly gapped. Erratic operation: 1. Dirty fuel. 2. Dirty air cleaner elements. 3. Spark plug faulty or improperly gapped. Add fuel. Regap plug or replace (see p. 47 ). Check spark plug cap.
13. SPECIFICATIONS MODEL Power equipment description code ENGINE Type Displacement Bore and stroke Engine Net Power UM536 KZAG UM616 KZAH GXV160H2 4-stroke, overhead valve, 1 cylinder 163 cm (9.9 cu-in) 68.0 × 45.0 mm (2.7 × 1.8 in) 3.2 kW (4.4 PS)/3,600 rpm (in accordance with SAE J1349*) Engine Max. Net Torque 9.6 N·m (0.98 kgf·m, 7.1lbf·ft)/2,500 rpm * (in accordance with SAE J1349 ) Ignition timing Ignition system Engine oil capacity Fuel tank capacity Spark plug 20° BTDC Transistor magneto 0.
Frame MODEL TYPE Dimensions Length Width Height Dry mass [Dry weight] Cutting width Cutting height Shift lever Blade belt Travel speed UM536 EE UM616 EBE EE EBE 1,770 mm (69.7 in) 860 mm (33.9 in) 1,080 mm (42.5 in) 62 kg 66 kg (137 lbs) (146 lbs) 530 mm (20.9 in) 15−75 mm (0.6−3.0 in) (4 positions) Direct change SB-42 1st (0.5 m/sec), 2nd (0.8 m/sec) 1,780 mm (70.1 in) 970 mm (38.2 in) 1,080 mm (42.5 in) 72 kg 76 kg (159 lbs) (168 lbs) 610 mm (24.0 in) 15−75 mm (0.6−3.
MEMO 60
MEMO 61
MEMO 62
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