Honeywell OneWireless OneWireless Field Device Access Point User's Guide R200 October 2010 Release 200 Draft Honeywell Confidential & Proprietary This work contains valuable, confidential and proprietary information. Disclosure, use or reproduction outside of Honeywell International Inc. is prohibited except as authorized in writing. This unpublished work is protected by the laws of the United States and other countries.
Notices and Trademarks Copyright 2010 by Honeywell International Sárl. Release 200 October 2010 While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers. In no event is Honeywell liable to anyone for any indirect, special or consequential damages.
About This Document This document describes the procedure to configure, install, and operate the Honeywell Field Device Access Point (FDAP). The FDAP is one of the component of Honeywell’s OneWireless network solution for industrial control.
Support and Other Contacts Support and Other Contacts United States and Canada Contact: Phone: Fascimile: Mail: Honeywell Solution Support Center 1-800-822-7673 Calls are answered by dispatcher between 6:00 am and 4:00 pm Mountain Standard Time. Emergency calls outside normal working hours are received by an answering service and returned within one hour. 1-973-455-5000 Honeywell TAC, MS L17 1860 W.
Support and Other Contacts Korea Contact: Phone: Fascimile: Mail: Email: Honeywell Global TAC – Korea +82-80-782-2255 (toll free within Korea) +82-2-792-9015 Honeywell Co., Ltd 4F, Sangam IT Tower 1590, DMC Sangam-dong, Mapo-gu Seoul, 121-835, Korea Global-TAC-Korea@honeywell.com People’s Republic of China Contact: Phone: Mail: Email: Honeywell Global TAC – China +86- 21-2219-6888 800-820-0237 400-820-0386 Honeywell (China) Co., Ltd 33/F, Tower A, City Center, 100 Zunyi Rd.
Support and Other Contacts Japan Contact: Phone: Fascimile: Mail: Email: Honeywell Global TAC – Japan +81-3-6730-7160 +81-3-6730-7228 Honeywell Japan Inc. New Pier Takeshiba, South Tower Building, 20th Floor, 1-16-1 Kaigan, Minato-ku, Tokyo 105-0022, Japan Global-TAC-JapanJA25@honeywell.com Elsewhere Call your nearest Honeywell office. World Wide Web Honeywell Solution Support Online: http://www.honeywell.com/ps Training Classes Honeywell Automation College: http://www.automationcollege.
Symbol Definitions Symbol Definitions The following table lists the symbols used in this document to denote certain conditions. Symbol Definition ATTENTION: Identifies information that requires special consideration. TIP: Identifies advice or hints for the user, often in terms of performing a task. REFERENCE -EXTERNAL: Identifies an additional source of information outside of the bookset. REFERENCE - INTERNAL: Identifies an additional source of information within the bookset.
Symbol Definitions Symbol Definition WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible. ESD HAZARD: Danger of an electro-static discharge to which equipment may be sensitive. Observe precautions for handling electrostatic sensitive devices. Protective Earth (PE) terminal: Provided for connection of the protective earth (green or green/yellow) supply system conductor.
Contents 1. ONEWIRELESS SYSTEM............................................................15 1.1 Overview ........................................................................................................ 15 1.2 OneWireless network topology ................................................................... 15 2. AGENCY COMPLIANCE INFORMATION ...................................17 2.1 Compliance statements and restrictions....................................................
Contents 4. FDAP INSTALLATION ................................................................ 31 4.1 Overview .........................................................................................................31 4.2 Prerequisites for installation ........................................................................31 4.3 FDAP installation tasks.................................................................................32 Inspecting FDAP and associated hardware ........................
Contents 8.1 Overview ........................................................................................................ 45 FDAP failure indications .......................................................................................................45 Restarting FDAP ..................................................................................................................
Contents Tables Tables Table 1 – FDAP specifications .......................................................................................28 Table 2 – FDAP installation tasks ..................................................................................
Contents Figures Figures Figure 1 – OneWireless network ................................................................................... 16 Figure 2 – Physical description of FDAP ....................................................................... 25 Figure 3 – Pole mounting .............................................................................................. 34 Figure 4 – Wall mounting...............................................................................................
Contents Figures xiv OneWireless Field Device Access Point User's Guide Honeywell Confidential & Proprietary R200 October 2010
1. OneWireless System 1.1 Overview Honeywell’s OneWireless solution is a multi-application, multi-standard wireless network for industrial applications. It offers wireless coverage networks ranging from a simple wireless field instrument network to a completely integrated plant-wide multiapplication wireless network. OneWireless R200 is based on a new wireless communication stack, a new software partitioning and physical topology, and a new software model.
1. OneWireless System 1.2. OneWireless network topology network designed specifically for the process industry with wireless access points. It is capable of communicating with ISA100 field instruments as well as Wi-Fi clients. The following diagram displays a typical OneWireless network. Figure 1 – OneWireless network For more information about OneWireless network topologies, refer to the section “Planning the OneWireless Network” in OneWireless Hardware Planning and Installation Guide.
2. Agency Compliance Information 2.1 Compliance statements and restrictions This section contains agency compliance information for Honeywell’s OneWireless FDAP. FCC compliance statements The Federal Communications Commission (FCC) compliance statements are as follows: This device complies with Part 15 of the FCC Rules and Regulations. Operation of the device is subject to the following two conditions: This device may not cause harmful interference.
2. Agency Compliance Information 2.1. Compliance statements and restrictions This device must accept any interference, including interference that may cause undesired operation of the device. This Class A digital apparatus complies with Canadian ICES-003. RF safety statement To comply with FCC’s and Industry Canada’s RF exposure requirements, the following antenna installation and device operating configurations must be satisfied.
2. Agency Compliance Information 2.1. Compliance statements and restrictions Agency approval marks The following table describes the agency approval for the Honeywell’s OneWireless FDAP. Symbol Description The National Electrical Manufacturers Association (NEMA) mark means the enclosures are intended for use in indoors or outdoors to protect the enclosed equipment against splashing water, seepage of water, failing or hose directed water, and severe external condensation.
2. Agency Compliance Information 2.1. Compliance statements and restrictions Symbol Description Pollution degree 2 The Ex mark means that the equipment complies with the requirements of the European standards that are harmonized with the 94/9/EC Directive (ATEX Directive, named after the French "ATmosphere EXplosible"). CMRI & SA : Ex nA IIC The ATmosphères Explosibles (ATEX) mark means equipment and protective systems can be used in potentially explosive atmospheres.
2. Agency Compliance Information 2.2. Declarations of conformity and regulatory information 2.2 Declarations of conformity and regulatory information This section contains the Declaration of Conformity (DoC) statement for the FDAP device and the countries it is intended to be used in. For a complete list of compliant models, contact Honeywell. FDAP device DoC statement Following is Honeywell’s Declaration of Conformity (DOC) for the OneWireless FDAP device.
2. Agency Compliance Information 2.2. Declarations of conformity and regulatory information Intended country usage The following table lists the countries in which the Honeywell FDAP device is intended to be used.
3. About FDAP 3.1 FDAP description The Field Device Access Point (FDAP) is a key component to the Honeywell OneWireless system, a secure wireless network for industrial applications. It is a ruggedized industrial radio device intended for use in hazardous location to provide wireless connectivity for wireless sensor networks. It serves as a gateway between the wired DCS network and wireless field instruments as depicted in Figure 1. FDAP uses IEEE 802.15.
3. About FDAP 3.3. FDAP Models FDAP has an infrared interface for device provisioning which is accessible outside the enclosure. Embedded FDAP Embedded FDAP is an FDAP embedded in Multinode product. In Embedded FDAP, the field device radio is embedded in Multinode. It also has an optional power converter which can adapt to the host power supply. It has an infrared interface for device provisioning which is accessible outside the enclosure.
3. About FDAP 3.4. Physical description of FDAP 3.4 Physical description of FDAP The FDAP has a rugged die-cast aluminum enclosure for outdoor use. The primary subassemblies of the enclosure are the base housing and the cover. The enclosure and all auxiliary components are designed for IP66 and NEMA Type 4X ratings for protection against contact with dust and powerful water jet from all directions. The enclosure has two antenna ports for receiver spatial diversity in the FDAP radios.
3. About FDAP 3.4. Physical description of FDAP auxiliary components such as mounting plates, labels, gaskets, and fasteners. The enclosure is powder coated for additional protection against outdoor elements. IR ports The FDAP features a conveniently located IR port used in device commissioning. IR port is capable of data rates of up to 115.2 KBaud and has a range of 20 cm and beam width of 20 degrees.
3. About FDAP 3.5. Features of FDAP 3.5 Features of FDAP The features of FDAP are: 24V DC or 110/230V AC powered: FDAP operates at 24V DC or 110/230V AC and provides better latency than battery based wireless sensor mesh network. It has an improved wireless sensor battery life and you get 10 years transmitter battery life by 1 sec update rate.
3. About FDAP 3.6. FDAP specifications 3.6 FDAP specifications Table 1 – FDAP specifications Specification Physical dimensions: 20 cm x 13 cm x 7 cm (L x W x H). Enclosure Power requirements Hardware 24 VDC +/- 10% at 5 Watts CPU Flash SDRAM Multiple Standards/Field Protocols ISA100.11a External Ports and connections 2 X external antenna ports for 2.4 GHz ISA100.
3. About FDAP 3.6. FDAP specifications Specification Maximum number of field instruments Environmental Description 20 ISA100.11a Field Instruments at 1 second reporting rate 80 ISA100.
3. About FDAP 3.7. FDAP security 3.7 FDAP security Security is a primary concern for the process automation industry. The security concern is heightened when communicating process data over a shared physical layer such as over the air. OneWireless network protects plant information and ensures safe operations with industry standard 128-bit encryption at the mesh, Wi-Fi and wireless field instrument level. The FDAP offers a robust embedded ISA100 security and Infrared security.
4. FDAP Installation 4.1 Overview To plan and install FDAPs in a wireless network, it is essential understand the tasks involved in it. 4.2 Prerequisites for installation Network planning, RF site survey, FDAP placement, and analysing power requirements are the prerequisites for FDAP installation. These tasks must be completed before installing the FDAPs in the wireless network.
4. FDAP Installation 4.3. FDAP installation tasks 4.3 FDAP installation tasks You need to follow the preinstallation requirements, physically mount, and install the FDAP on site. The location of all FDAPs must be determined to ensure optimum operation in a wireless network. FDAPs can be installed where power is available. Follow the tasks listed in Table 2 to complete a FDAP installation. Table 2 – FDAP installation tasks Step Action 1 Inspect the FDAP and associated hardware.
4. FDAP Installation 4.3. FDAP installation tasks Connecting antennas Antennas play critical role in the setup and operation of wireless mesh systems. Depending upon the results of the site survey and the requirements of the installed environment, proper antenna type (omni-directional vs. directional, low-gain vs. high gains, and so on) must be determined. The various types of antennas offered with FDAP enhances the field instruments’ wireless coverage in multi-path environment.
4. FDAP Installation 4.3. FDAP installation tasks The FDAP can be wall mounted or pole mounted using the hardware mounting kit supplied with the unit. The FDAP enclosure can be mounted on a 2-inch pole or on a wall using the appropriate mounting kit. Pole mounting When pole mounting the FDAP, you can assemble and install the mounting hardware at the site. The mounting kit includes the following items.
4. FDAP Installation 4.3. FDAP installation tasks Wall or flat surface mounting The wall mounting kit comprises a wall mounting plate and four screws as shown in Figure 4. If the FDAP is to be wall mounted, it can be secured to the wall with screws at each corner of the enclosure. Both mounting plates fasten to four threaded bosses on the back of the FDAP. The FDAP must not be mounted on metallic walls because the integral antennas will be too close to the wall and cause RF propagation problems.
4. FDAP Installation 4.3. FDAP installation tasks all cabling must be routed through the conduit and must be enclosed within the junction box. After all the FDAPs are installed and connected at their site locations, turn on the FDAPs to verify the wireless network communications.
5. FDAP Configuration 5.1 Overview Once you receive the FDAP and the associated hardware and physically inspected them for any damaged components. You must perform an initial configuration of the unit. This must be performed before the installation of FDAP in the network at its designated physical location. In addition, the FDAP must be given a security key to associate it with the wireless network in which it is installed and operated.
5. FDAP Configuration 5.3. Viewing FDAP details Figure 5 – FDAP details You can view the following details: Access Point Summary: This option enables you to view and enter the FDAP summary details like name and description. Device Management: This option enables you to view the following details: Identification: You can view identification details like Tag Name, Vendor, Model, Serial, and Radio Revision. You can rename the Tag Name.
5. FDAP Configuration 5.4. Upgrading firmware of FDAP 5.4 Upgrading firmware of FDAP After configuring and provisioning FDAP, you can upgrade the FDAP firmware. For information about the procedure to upgrade a firmware for FDAP, refer to OneWireless Wireless Device Manager User’s Guide.
5. FDAP Configuration 5.4.
6. FDAP Monitoring 6.1 Overview The status and performance of FDAPs operating in a wireless network can be monitored in a number of ways. 6.2 The Monitoring tab in the WDM UI enables you to monitor FDAPs that are commissioned in the network. The Reports tab in the WDM UI enables you to view and generate custom reports about connectivity, configuration, alarms, notes, and device health of the FDAPs in a network.
6. FDAP Monitoring 6.5. System logs Device Health Report Device health report allows maintenance technicians to tag suspected devices for maintenance inspection. The report includes battery health, devices that lost communication with the system. For information about reports, refer to OneWireless Wireless Device Manager User’s Guide. 6.5 System logs The system log contains events logged in the system. You can view and export log details.
7. FDAP Maintenance 7.1 Overview FDAP does not have any user-serviceable parts inside the FDAP enclosure; any failure within the FDAP requires a hardware replacement. Any maintenance required is limited only to the external enclosure surface, cable connections, antennas, and the firmware. A failed unit must be returned to Honeywell for maintenance, repair, or replacement. 7.
7. FDAP Maintenance 7.3.
8. Troubleshooting 8.1 Overview The FDAP doesnot contain any user-serviceable parts inside the FDAP enclosure, any failure within a FDAP requires a replacement of the FDAP. If a fault or a failure is indicated or suspected in a FDAP in the network, there are many ways to diagnose a problem. You can: Monitor using alarms Monitoring using reports System logs FDAP failure indications Failure indication may be signaled through the FDAP status LEDs.
8. Troubleshooting 8.1.
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