Service Manual 990 SmartRadar FlexLine
For service related questions contact: Head Office - Delft, The Netherlands Honeywell Enraf Delftechpark 39, 2628 XJ Delft PO Box 812, 2600 AV Delft The Netherlands Tel.: +31 (0)15 2701 100 Fax: +31 (0)15 2701 111 E-mail: HFS-TAC-Support@Honeywell.com Website: www.honeywellprocess.
This page is intentionally left blank Part No: 4417762 Revision 12 Service Manual 990 SmartRadar FlexLine 3
Contents CHAPTER 1 GENERAL............................................................................................................................ 10 1.1 1.2 1.3 1.4 Target Group for this Service Manual ....................................................................................... 10 Structure of this Manual ............................................................................................................. 10 Trademarks ................................................................
3.5.4 3.5.5 Specific Entities on Engauge ........................................................................................................ 35 Function-generic Entities on Engauge .......................................................................................... 35 CHAPTER 4 SERVICE TOOLS ................................................................................................................ 36 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 SmartView .............................................
.5.3.1 6.5.3.2 6.5.3.3 Install and configure the Lantronix device Assign IP address to the Lantronix device Configure Standard Serial Tunnel settings on the Lantronix device 104 104 104 CHAPTER 7 COMMISSIONING ............................................................................................................. 106 7.1 7.1.1 7.1.2 7.2 7.2.1 7.2.2 7.3 7.3.1 7.3.2 7.3.3 General .........................................................................................................................
.5.8.3 Diagnostic Information 184 7.5.11.1 Upgrading the SmartRadar FlexLine device firmware using Wireless Device Manager 187 7.6.2.1 7.6.2.2 7.6.2.3 7.6.2.4 7.6.2.5 7.6.2.6 7.6.2.7 7.6.2.8 7.6.2.9 General Level Start-Up Level Check Alarm Settings Alarm Loop Checking Compensations Errors and Warnings Additional Information Overfill Protection Application 191 192 194 196 198 198 205 205 206 7.7.3.1 7.7.3.2 Jumper Settings Relay Mode 207 208 7.7.4.1 7.7.4.2 7.7.4.
7.9.3.3 7.9.3.4 7.9.3.5 7.9.3.6 7.9.3.7 P3 Pressure HIMS Density Generic HART Devices Function Identification SmartView Display 238 240 241 243 245 7.9.4.1 7.9.4.2 7.9.4.3 7.9.4.4 Function 1 Commissioning Function 2 Commissioning Function 3 through 7 Commissioning Function 8 Commissioning 246 247 247 248 7.9.5.1 7.9.5.2 Terminal Allocation LED Allocation 249 249 7.10.5.1 7.10.5.2 Basic Configurable Entities Overview Commissioning 256 257 7.10.6.1 7.10.6.2 7.10.6.
7.14 7.14.1 7.14.2 7.14.3 TRL/2......................................................................................................................................... 331 Introduction ................................................................................................................................ 331 System Description .................................................................................................................... 331 Before You Begin Migration .........................
CHAPTER 1 GENERAL 1.1 Target Group for this Service Manual The SmartRadar FlexLine Service Manual is intended for service engineers who are assigned to commission the SmartRadar FlexLine. 1.2 Structure of this Manual Chapter Title Description 1 - GENERAL This chapter provides the introductory information for the manual. 2 - SAFETY This chapter provides all the essential and mandatory safety instructions, precautions, and measures.
1.4 Contact Head Office - Delft, The Netherlands Honeywell Enraf Delftechpark 39, 2628 XJ Delft PO Box 812, 2600 AV Delft The Netherlands Tel.: +31 (0)15 2701 100 Fax: +31 (0)15 2701 111 E-mail: enraf.helpdesk@honeywell.com Website: http://www.honeywell.
CHAPTER 2 SAFETY AND SECURITY 2.1 General The SmartRadar FlexLine is a radar-based level gauge which is used in inventory measurement systems. It can also be used to interface with other systems and sensors such as pressure, density, or temperature sensors. For the correct and safe servicing of this product, it is essential that all personnel follow the generally accepted safety procedures in addition to the safety precautions specified in this manual. 2.2 Safety Conventions 2.2.
2.3.2 EC Declaration of Conformity (for EU) Refer to the EC declaration of conformity shipped with the device. 2.3.3 Control Drawings for FM & CSA Refer to the control drawings shipped with the device. 2.3.4 Users The mechanical and electrical installation must be carried out only by trained personnel with knowledge of the requirements for installation of explosion-proof equipment in hazardous areas.
2.5 Labels FIGURE 2-1 Identification label with Safety note on the SmartRadar FlexLine NOTE: Labels are exemplary and subject to change. 2.6 Personal Safety WARNING! National, local and company regulations regarding personal safety must be followed. Pay attention to the kind of product in the tank. If there is any danger for your health, wear a gas mask and take all the necessary precautions.
2.7 Warnings and Cautions 2.7.1 General 2.7.1.1 Opening of the Instrument WARNING! DO NOT OPEN WHEN AN ATMOSPHERE MAY BE PRESENT EXPLOSIVE When it is required to open the instrument in an explosive hazardous environment, take care of the following: WARNING! Make sure that the power to the device is switched off before you open the covers of the device. Failure to do so may cause danger to persons or damage the equipment. All covers of the device must be closed before switching the power on again.
2.7.1.5 Required Skills WARNING! The technician must be trained and qualified to safely install equipment in hazardous areas. The technician must work in accordance with national, local and company regulations. 2.8 Commissioning and Maintenance ◼ The entire installation procedure must be carried out in accordance with national, local, and company regulations.
◼ IECEx • FlexLine with Integrated (HART) SmartView Zone 0/1 Ex d [ia] IIB T4 according to IECEx KEM 07.0003X including Integrated SmartView according to IECEx KEM 07.0004 or HART SmartView according to IECEx DEK 16.0063 • FlexLine without Integrated (HART) SmartView Zone 0/1 Ex d IIB T6 or Ex d [ia] IIB T6 according to IECEx KEM 07.0003X • SmartConn Zone 1 Ex e ia IIB T6 according to IECEx KEM 07.
2.9.2 Compliance to radio communication equipment approvals 2.9.2.1 R & TTE (Radio & Telecommunication Terminal Equipment) This device complies with EN 302372 of the R&TTE Directive The device does not cause harmful interference and accepts any interference received. WARNING! Changes or modifications made to this equipment not approved by Honeywell invalidate the R&TTE 2.9.2.2 FCC (Federal Communication Commission) FCC information: This device complies with Part 15 of the FCC Rules.
2.9.2.3 IC (Industry Canada) Industry Canada Statement: This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s license-exempt RSS(s). Operation is subject to the following two conditions: 1. This device may not cause interference and 2. This device must accept any interference, including interference that may cause undesired operation of the device.
2.11 Security Considerations The 990 SmartRadar FlexLine provides several features designed to prevent accidental changes to the device configuration or calibration data.
Security note 2 During (at a last step of the) commissioning the hardware W&M write protect jumper / switch should be placed so no unintended or accidental metrology configuration changes will be possible. Security note 3 During commissioning the default Configuration Locks should be changed at first use.
How to report a security vulnerability For the purpose of submission, a security vulnerability is defined as a software defect or weakness that can be exploited to reduce the operational or security capabilities of the software or device. Honeywell investigates all reports of security vulnerabilities affecting Honeywell products and services. To report potential security vulnerability against any Honeywell product, please follow the instructions at: https://honeywell.com/pages/vulnerabilityreporting.
CHAPTER 3 SYSTEM ARCHITECTURE 3.1 SmartRadar FlexLine Architecture for R120 and R230 The SmartRadar FlexLine system is built up from interchangeable hardware modules. These modules consist of uniform printed circuit boards (PCBs), each of them representing a different, unique functionality. Together with the software implemented on these hardware parts, each PCB makes up a FlexConn module.
3.2 FlexConn Modules One of the main characteristics of the SmartRadar FlexLine architecture is its placement flexibility of the FlexConn modules. Any types of modules can be added at any locations. Two identical modules can also be placed in the SmartRadar FlexLine system. Each FlexConn module has one or more functions. In general, this can be a sensor function, a communication function, or a digital-interface function.
Each FlexConn PCB consists of a generic and a specific electronic part. The generic part can be found on any FlexConn modules. The specific electronics part represents an application-specific function. See FIGURE 3-3. health LED function LEDs NOVRAM temperature sensor jumpers microcontroller with program memory power supply generic FlexConn part application-specific part FIGURE 3-3 A typical FlexConn PCB layout The following parts are available on the generic electronics part.
◼ Jumpers With the jumpers, specific hardware settings can be made: Jumper Number Function 1 All warning and monitoring-related commissioning entities are protected and cannot be changed 2 The password is protected from being read 3 All commissioning entities are protected and cannot be changed 4 Board-specific jumper 5 Board-specific jumper ◼ Health LED The Health LED (= LE1, the blue circle) indicates the general health status of the FlexConn module.
◼ 3 voltage monitors The output of these monitors, being voltage levels from three different FlexConn PCB locations, are used for diagnostics purposes. See FIGURE 3-4. FIGURE 3-4 Locations of the 3 voltage monitors ◼ 1 temperature sensor For the operational PCB, this sensor acts as an input for environmental temperature diagnostics. The PCB’s environmental temperature is used as a measure for the temperature inside the SmartRadar FlexLine.
3.3 Entities Information exchange between the various FlexConn modules takes place by means of the entities. An entity represents a unique information association in the FlexConn architecture. This information may consist of measuring data, status data, commissioning parameters, diagnostics data, or commands.
Status Status Category actual Good manual last valid stored Uncertain instrument environment general hardware fail general firmware fail general commissioning fail general calibration fail Bad general operational fail over range (data available!) under range (data available!) no data available un-initialized killed The following tables provides information about the status code and the specific reason why the status is good, uncertain, or bad.
3.3.1.2 Commissioned Entity The “Commissioned” entity informs the end user if the most important commissioning entities of the concerned FlexConn module and its implemented functions are set correctly. ◼ True = the most important entities are set correctly ◼ False = the most important entities are not set correctly 3.3.2 Generic Entity The following command entities are implemented as generic functions. ◼ “Reset device” ◼ “Reset board” The following information is available through the entities.
FIGURE 3-5 An impression of the SmartView For each sensor and digital I/O function implemented on a FlexConn module, a Primary Value screen is available on the SmartView display. In the left bottom quarter of the display, the Primary Value’s “Health” status is displayed.
Status Category Display Text over range over range under range under range no data available no data un-initialized no init killed killed 3.4.2 Status Entities on SmartView Select sub-menu “commissioning” from the main menu to view the survey results of all FlexConn modules present in the SmartRadar FlexLine system. Each module is followed by an indication for the “Health” and the “Commissioned” status respectively.
3.4.3 Generic Entities on SmartView From the functions survey screen of the concerning FlexConn module, the generic entity commands or the commissioning entity can be selected through the “board” entry. FII-DO:> board H C I Relay 1 Relay 2 G N G Y Relay 3 U Y nnn Relay 4 B Y 3.4.4 Specific Entities on SmartView Selecting a specific function, for instance, “Relay 2”, gives access to the specific entities for this function. The specific entities are described in Chapter "Commissioning".
3.5 Engauge Service Tool The Engauge service tool is a computer application in which all the FlexConn module settings can be performed. Using the Engauge’s explorer, double-click on the module’s icon to individually select each FlexConn module of the SmartRadar FlexLine. The “board descriptor” is loaded which results in a screen with “tab” pages. Select these tab pages, to set the specific module details. See FIGURE 3-6 for an example of an Engauge tool.
3.5.1 Status Entities in Engauge Each board descriptor user interface starts with the tab page “Status”. In this tab page the “Health” and “Commissioning” entities for the complete module and the individual functions are placed. 3.5.2 Generic Entities in Engauge The “Status” tab page is always followed by the “Generic” tab page, in which the general commands and diagnostics entities are placed. 3.5.
CHAPTER 4 SERVICE TOOLS 4.1 SmartView 4.1.1 General The SmartView is the basic tool in which you can communicate with the SmartRadar FlexLine modules. Open keyboard contacts may be dangerous in an explosion-hazardous environment. The SmartView is built up as a totally shielded explosion safe tool. 4.1.
4.1.4 SmartView Controls < < The SmartView has 5 push buttons and an LCD-screen with a backlight that can be switched on/off as desired. By using the menu, the SmartRadar FlexLine control operations can be performed. FIGURE 4-2 The SmartView controls The following table provides the functions of the buttons available on the SmartView: Function within menu ...
Button Function within menu ...
4.1.5 SmartView Menu Structure 4.1.5.1 SmartView Screens < Part No: 4417762 Revision 12 < Depending on the state of the menu process and the pressed button(s), the following screens can be displayed.
4.1.5.1.1 Start-up Screen The SmartView starts up displaying the following: 1. 2. 3. 4. Black test (all pixels ON) Blank test (all pixels OFF) Enraf logo + software version + tank ID PV screen 4.1.5.1.2 Menu Screen By using the [menu] screen of the SmartView (see FIGURE 4-19) you can view and/or modify settings, or you can send a specific command to a sensor or a digital I/O board. FIGURE 4-3 The menu screen Menu Item Part No: 4417762 Revision 12 Description [menu] Screen title.
Menu Item Description [display settings] Allows you to switch ON/OFF buttons time-out: • Main screen: If the button is not pressed within 15 minutes, SmartView switches to PV screen • Standby mode: If the button is not pressed within 15 minutes, SmartView switches to standby mode [display test] Performs blank/black test. [extra information] The [extra information] screen displays information about a specific function. See also 4.2.5.1.7. TABLE 4-1 The menu items 4.1.5.1.
4.1.5.1.4 Display Contrast Screen The [display contrast] screen (see FIGURE 4-20) displays a horizontal scroll bar. By moving the scroll bar, you can adjust the contrast. Moving to the right immediately increases the contrast, moving to the left decreases the contrast. FIGURE 4-5 The display contrast screen 4.1.5.1.5 Display Settings Screen The [display settings] screen allows you to set the time-outs for the buttons.
4.1.5.1.
4.1.5.1.8 Extra Information Screen The [extra information] mode can be configured to display either the [level & temperature] screen or the [extra information] screen (see FIGURE 4-22). The [extra information] screen displays information about a specific function. The specific functions are described in CHAPTER 7. The [level & temperature] screen (see FIGURE 4-22) displays information about the measured product level and temperature. In this menu mode, it is not possible to change any settings.
4.1.5.1.9 Primary Value Screen The [Primary Value] screen (PV-screen), displayed in FIGURE 4-23, depicts information about data measured by a sensor, or information about the status of a digital I/O. See Table 4-2. FIGURE 4-8 PV-screen examples (left: level status, right: digital I/O status) Max.
Max. Size [characters] Data Field Description PV representation 15 Representation of the PV: • Manual • Last valid • Stored • Instrument • Environment • Hardware • Software • Commission • Calibration • Operational • No data • No init.
When the password is entered correctly (only once for both menu entries), you can change the values. 15 minutes after the last button is pressed, the password needs to be re-entered.
4.1.5.1.11 Commands Menu Screens ◼ The [commands] menu starts with the [board list] screen (see FIGURE 4-25). You can navigate through the board list by using the up and down buttons. A board can be selected by simultaneously pressing the left + right button. FIGURE 4-10 The board list screen ◼ The [function list] screen (see FIGURE 4-26) displays all the available functions of the previously selected board. You can navigate through the function list by using the up and down buttons.
◼ When an available function is selected, the [command list] screen is presented (see FIGURE 4-27). You can navigate through the function list by using the up or down button. A command can be selected by simultaneously pressing the left + right button. You can return to the [function list] screen by pressing the left button. FIGURE 4-12 The command list screen 4.1.5.1.12 Commissioning Menu Screen ◼ The [commissioning] menu starts with the [board list] screen (see FIGURE 4-28).
◼ The [function list] screen (see FIGURE 4-29) displays all configurable entities of a function. The actual entity value is also visible. You can navigate through the board list by using the up or down button. A function can be selected by simultaneously pressing the left + right button. You can return to the [board list] screen by pressing the left button.
◼ On selection of an available entity, the [value edit] screen is presented (see FIGURE 4-31). • If an invalid value is entered, the message “value out of range” is displayed. • If the value is not accepted by the FlexConn module, the message “value not accepted” is displayed. • You can scroll along the characters by push and hold the up button. • An entity modification is only executed on simultaneously pressing the left + right button. After this, first a range check is performed.
4.2 HART SmartView 4.2.1 General The HART SmartView is the basic tool in which you can communicate with the SmartRadar FlexLine modules. Open keyboard contacts may be dangerous in an explosion-hazardous environment. The HART SmartView is built up as a totally shielded explosion-safe tool. 4.2.
4.2.4 HART SmartView Controls The HART SmartView has 5 push buttons and an LCD-screen. By using the menu, the SmartRadar FlexLine control operations can be performed. FIGURE 4-18 The HART SmartView controls The following table provides the functions of the buttons available on the HART SmartView: Function within menu ...
Button Function within menu ...
4.2.5 HART SmartView Menu Structure 4.2.5.1 HART SmartView Screens < Part No: 4417762 Revision 12 < Depending on the state of the menu process and the pressed button(s), the following screens can be displayed.
4.2.5.1.1 Start-up Screen The HART SmartView starts up displaying the following: 1. 2. 3. 4. Black test (all pixels ON) Blank test (all pixels OFF) Honeywell logo + Software version and checksum PV screen or the standby screen 4.2.5.1.2 Menu Screen By using the [menu] screen of the HART SmartView (see FIGURE 4-19) you can view and/or modify settings, or you can send a specific command to a sensor or a digital I/O board.
Menu Item Description [display settings] Allows you to switch ON/OFF the keypad time-out: • If the buttons are not pressed within 5 minutes, the HART SmartView will switch to the PV screen [HART address] Allows you to switch between address 7 and 8 [display test] Performs blank/black test. [Communication statistics] Display communication errors and activity TABLE 4-3 The menu items 4.2.5.1.3 Display Contrast Screen The [display contrast] screen (see FIGURE 4-20) displays a horizontal scroll bar.
period, the screen is cleared using a rectangle filled with white pixels for a period of 1 second.
4.2.5.1.
4.2.5.1.7 Extra Information Screen The [extra information] mode can be configured to display either the [level & temperature] screen or the [extra information] screen (see FIGURE 4-22). The [extra information] screen displays information about a specific function. The specific functions are described in CHAPTER 7. The [level & temperature] screen (see FIGURE 4-22) displays information about the measured product level and temperature. In this menu mode, it is not possible to change any settings.
Max. Size [characters] Data Field Part No: 4417762 Revision 12 Description Primary Value 9 PV identification 13 PV units 5 Quantity unit, for example • m • kg/m3 • kPa PV type 3 Type can be: • INN (innage) • ULL (ullage) • REL (relative) • ABS (absolute) PV health 9 Status of the Primary Value: • UNCERTAIN • BAD Service Manual 990 SmartRadar FlexLine The measured value, for example, +025.
Max. Size [characters] Data Field Description PV representation 15 Representation of the PV: • Manual • Last valid • Stored • Instrument • Environment • Hardware • Software • Commission • Calibration • Operational • No data • No init.
When the password is entered correctly (only once for both menu entries), you can change the values. 15 minutes after the last button is pressed, the password needs to be re-entered. FIGURE 4-24 The password screen 4.2.5.1.10 Commands Menu Screens ◼ The [commands] menu starts with the [board list] screen (see FIGURE 4-25). You can navigate through the board list by using the up and down buttons. A board can be selected by simultaneously pressing the left + right button.
FlexConn module does not contain any function commands, this is indicated in the list (). FIGURE 4-26 The function list screen ◼ When an available function is selected, the [command list] screen is presented (see FIGURE 4-27). You can navigate through the function list by using the up or down button. A command can be selected by simultaneously pressing the left + right button. You can return to the [function list] screen by pressing the left button.
4.2.5.1.11 Commissioning Menu Screen ◼ The [commissioning] menu starts with the [board list] screen (see FIGURE 4-28). ◼ You can navigate through the board list by using the up or down button. A board can be selected by simultaneously pressing the left + right button.
◼ The [function list] screen (see FIGURE 4-29) displays all configurable entities of a function. The actual entity value is also visible. You can navigate through the board list by using the up or down button. A function can be selected by simultaneously pressing the left + right button. You can return to the [board list] screen by pressing the left button.
◼ On selection of an available entity, the [value edit] screen is presented (see FIGURE 4-31). • If an invalid value is entered, the message “value out of range” is displayed. • If the value is not accepted by the FlexConn module, the message “value not accepted” is displayed. • You can scroll along the characters by push and hold the up button. • An entity modification is only executed on simultaneously pressing the left + right button. After this, first a range check is performed.
4.2.5.1.12 HART address screen The HART address screen allows you to change the address of the HART SmartView. When the button left or right is pressed the new address is immediately active. The address is stored in non-volatile memory (see FIGURE 4-32). FIGURE 4-32 HART address 4.2.5.1.13 Communication statistics The Communication statistics gives you communication stability. (see FIGURE 4-32).
Character level errors: Symbol Description Meaning OR Number of overrun errors The HSV drops characters FR Number of framing errors The HSV has problems reading the characters PAR Number of parity errors The characters are corrupt Message level errors: Symbol Description Checksum errors Number of received corrupt messages Unknown msg's Number of unknown messages that the HSV received Communication Activity: Part No: 4417762 Revision 12 Symbol Description Tx Number of bytes transmitted
4.3 Engauge 4.3.1 Connecting the Engauge Service Tool The Engauge service tool is a computer application by which the configuration parameters (entities) can be set to the proper application proper values. Those entities can be sent to 990 SmartRadar FlexLine FlexConn boards. In addition to that diagnostic entities can be read from the device by the Engauge tool. 4.3.1.
4.3.1.2 OneWireless Situation (FIGURE 4-35) Connecting the serial COM-port of a computer or a laptop through an RS-232 (or RS-485) transmission line and a Lantronix server, or directly through an Ethernet connection (Engauge version 2.4 and later), to a OneWireless gateway enables the control of a OneWireless SmartRadar FlexLine system. FIGURE 4-35 Connecting the Engauge service tool - OneWireless 4.3.
After this is performed, Engauge’s explorer appears, and each FlexConn module of the concerned SmartRadar FlexLine system is visible on the left panel. See FIGURE 4-36. Double-click on the module’s icon on the left panel to edit the each individual SmartRadar FlexLine module. The “board descriptor” is loaded and a screen with “tab” pages appears.
Browse through the tab pages to reveal the same information/ parameter settings which can be found using the HART SmartView, but in a more user friendly way. However, some settings or commands can only be executed by Engauge. For example, executing an Alarm simulation test is only available through Engauge. 4.3.3 Some Engauge Screen Examples Following are some of the Engauge screen samples.
FIGURE 4-38 Example (3) of an Engauge screen Part No: 4417762 Revision 12 Service Manual 990 SmartRadar FlexLine 74
FIGURE 4-39 Example (4) of an Engauge screen 4.4 Configuring OneWireless infrastructure 4.4.1 Configuring WDM using the First Time Configuration Wizard After installing the WDM, you need to configure the WDM to enable it to function in the OneWireless Network. The First Time Configuration Wizard guides you through the initial configuration of the WDM.
To configure WDM using the First Time Configuration Wizard 1. Log on to the OneWireless user interface using the default User ID and Password. The First Time Configuration Wizard appears. 2. On the Welcome page of the First Time Configuration Wizard, click Next. 3. On the Wireless Device Manager Configuration page, click Configure New Wireless Device Manager and click Next. 4. On the Wireless Device Manager Settings page, type the WDM Tag Name and the Description.
Do not use special characters in the Tag Name; underscore is the only acceptable character. After completing the initial configuration, you cannot change the WDM name. The Description can be up to 255 characters long. 5. If you need to configure redundant WDM, then under Redundancy Configuration, configure the following: a) Select Enable redundancy for this Wireless Device Manager check box. b) Click the Redundancy Role, as required.
dependent and vary depending on the country code setting. After completing the first time configuration, you cannot modify the Country Code. 8. Under ISA 100 Network ID, type the Network ID. The ISA100 Network ID is the unique identifier for the network. It must contain a value between 2 (default) and 65535. After completing the first time configuration, you cannot change the Network ID. 9. Click Next. The Network Settings page appears. 10.
the network has another DHCP Server. It is recommended to enable the WDM to act as the DHCP Server. d) Field Device Access Point IP Address: This option is enabled only if you have selected the Enable DHCP Server check box. Accept the default range or configure the IP address range according to the network settings in the plant network. The WDM that acts as the DHCP Server assigns IP addresses based on the range specified.
The Network Time page appears. WARNING! The network time settings configuration is disabled on the secondary WDM. Upon synchronization, the secondary WDM syncs time from primary over the FDN interface. 13. Click Use NTPServer or Use System Time, as required. You can use either the NTP server or system time to configure the network time of the OneWireless Network. NOTE: By default, the network time is configured as the system time. Consider the following while configuring an external NTP server.
• The password must contain at least one character and can contain up to 32 characters. It should not start or end with a space and must not contain single quote (‘). 16. Click Next. The Configuration Summary page appears which displays the summary of all the configuration information specified in the First Time Configuration Wizard. An incorrect entry is indicated by a warning icon. Hovering the mouse over the icon displays a tooltip with the information about the incorrect entry.
17. Verify the WDM settings, correct errors if any, and then click Finish. If there are any errors in the configuration information that you have provided, then the system does not allow you to click Finish. 18. On the Browser Redirect dialog box, click OK. The wizard redirects the Web browser to the revised process control network IP address. WARNING! If you are configuring the WDM to use the same process control network IP address, then the wizard redirects the Web browser.
CHAPTER 5 INSTALLATION ◼ Before starting with commissioning activities, first make sure all mechanical and electrical installation aspects have been completed correctly. ◼ For installation, see the Installation Guide for the SmartRadar FlexLine. ◼ In case the OneWireless Communication Option (HCI-1WL) is installed, a lightning arrestor is integrated by default. The lightning arrestor (see figure below) prevents the inside electronics from being affected in case of a nearby lightning strike.
CHAPTER 6 CONFIGURING THE ONEWIRELESS NETWORK COMPONENTS FOR R230 6.1 Provisioning the OneWireless Network components 6.1.1 Provision the WDM using over-the-air provisioning method Devices in the OneWireless Network can be provisioned using overthe-air provisioning method. WDM provisions the access points and the access points that are enabled to function as provisioning devices can provision the field devices.
4. Click Apply. The un-provisioned access points start appearing in the Selection Panel. You can filter the device list to view only the un-provisioned access points in the network. 5. On the ribbon bar, in the Filter group, click Device Status > Un-Provisioned. 6. Expand the extended Selection Panel to view the available device parameters. 7. Select the required access point in the Selection Panel or the map view and then click Accept on the ribbon bar.
select multiple items in a successive list. Use CTRL+click to select multiple items not in succession. It is recommended that you select and accept only 10 devices at a time. The Accept Over the Air Devices dialog box appears. The dialog box displays all the un-provisioned access points that you have selected for enabling over-the-air provisioning. 8. Click Accept. The Progress column displays the status as In Progress, Provisioning, and then Completed when complete.
The access point functions as a provisioning device for 60 minutes. The un-provisioned SmartRadar FlexLine field devices that are in the factory default state start appearing in the Selection Panel. Note that if you do not accept or reject the devices within 60 minutes, the devices automatically disappear from the user interface. 4. To filter the SmartRadar FlexLine field device list: On the ribbon bar, in the Filter group, click Device Status > UnProvisioned.
device needs to be provisioned using a different access point, reject the device and then delete it from the user interface, so that the device can rejoin through a different access point for provisioning. 5. Select the required SmartRadar FlexLine field device in the Selection Panel or the map view and then click Accept on the ribbon bar. NOTE: You can select multiple access points using the Selection Panel or the map view. Use SHIFT+click to select multiple items in a successive list.
6.1.3 Provision SmartRadar FlexLine field devices using SD card To provision a SmartRadar FlexLine field device using a SD card 1. Connect an SD card to a computer or a laptop and format the card with the default windows settings. 2. Generate a security key using the OneWireless Device Manager and transfer the key to the SD card. 3. Power OFF the SmartRadar FlexLine device and open the enclosure. 4. Insert the SD card in the SD card slot provided on the HCI-1WL board. 5.
The provisioning key on the SmartRadar FlexLine gauge is now removed. 6.1.5 Resetting the provisioning key from SmartRadar FlexLine gauge using a SD card To reset the provisioning key from a SmartRadar FlexLine gauge using a SD card 1. Connect an SD card to a computer or a Laptop and format the card with default windows settings. 2. Generate a reset key using the OneWireless Device Manager and transfer the key to the SD card. 3. Power OFF the SmartRadar FlexLine device and open the enclosure. 4.
6.2.2 Configuring routing assignment After joining the network for the first time, a field device capable of operating as a router and an I/O device initializes its routing assignment based on the current default routing policy. It is possible to override the default routing policy by configuring routing assignment for field devices. Configuring device routing assignment results in restarting the device with a new role. 6.2.2.
• Routing field devices have the default Join Assignment set to Follow System Manager Policy. By default, the selected SmartRadar FlexLine field devices are provisioned and joined as line powered routers. Select Device Management > Routing Assignment > Routing Disabled to disable the routing field devices to function as line powered routers. 5. Click Apply. 6.2.3 Configure tag name and description To configure tag name and description 1. On the Selection Panel, select the field device. 2.
NOTE: Honeywell recommends that you set the Rate as 10 seconds. • Stale Limit - Defines the maximum number of stale input values that can be received before the input status is set to Bad. It is recommended that for 1 second publication period, the stale limit should be set to 15 seconds. For all other publication periods (5 seconds, 10 seconds, 30 seconds, and 1 minute), the stale limit should be set to 5. • Destination - Destination of publication for output devices.
6.3 Configuring SmartRadar FlexLine field device channels 6.3.1 Configure Mode and Scale To configure Scale 1. On the Selection Panel, select the SmartRadar FlexLine field device channel. 2. On the Property Panel, expand Process Variable to view the following read-only parameters in the OneWireless user interface. NOTE: The configuration of the engineering units should be performed using the Engauge tool only.
3. In the Channel drop-down list, select the channels for which data publication needs to be enabled. NOTE: To disable data publication, select None in the Channel list. 4. Click Apply. 6.3.3 Remove channels from publication groups To remove channels from publication groups 1. On the Selection Panel, select the SmartRadar FlexLine field device channel. 2. On the Property Panel, expand Input Publication. 3. For the channel to be deleted from the publication group, click None in the Channel drop-down list.
OneWireless Network uses serial communication interface to support data transmission between the applications and the WDM. It also uses Ethernet/UDP interface for data transmission. 6.4.1 Activate ENRAF Ethernet UDP interface on OneWireless user interface To activate ENRAF Ethernet/UDP interface on the OneWireless user interface 1. On the Selection Panel, expand the WDM icon and select ENRAF. 2. On the Property Panel, expand Configuration panel. 3. In the Interface list, click Ethernet/UDP Interface.
4. Under the Ethernet/UDP Interface Options, the UDP port number of the port on which the WDM is connected is displayed. 5. Click Apply. 6.4.2 Configure CIU Prime and CIU Plus using the Ensite Pro configuration tool The following details describe the settings for CIU Prime configuration. For more information regarding the Ensite Pro configuration tool, refer to the Ensite Pro Configuration Tool Instructional manual. 1.
6.4.4 Configuring field devices 6.4.4.1 Configure field device properties To configure tag name and description 1. On the Selection Panel, select the field device. 2. On the Property Panel, expand Field Device Summary. 3. Type the required Tag Name. NOTE: You can change the Tag Name by double-clicking the field device name in the Selection Panel. 4. Type the required Description. 5. Click Apply. 6.4.4.
• Destination – Destination of publication for output devices. • Channel – The list of channels for which the publication configuration applies. NOTE: When a device joins the network, the WDM automatically configures its publication period as 10 seconds. To configure publication rate and stale limit 1. On the Selection Panel, select the field device. 2. On the Property Panel, expand Input Publication. 3. In the Rate field, select the publication rate, as appropriate. 4.
Protocol tunneling can be established for the SmartRadar FlexLine field device in the following two ways. 1. Serial tunneling through RS-232 or RS-485 2. Ethernet/UDP tunneling The serial RS-232 is configured on COM1 of the WDM and serial RS-485 is configured on COM2 of the WDM. Redundancy is not supported with the serial RS-232 protocol tunneling. Multiple clients are supported with the Ethernet/ UDP. 6.5.
4. Under Interface Object Parameters, the following details are displayed a) FlexConn Instrument Address - The address of the instrument for FlexConn messages. WARNING! Each instrument must have a unique FlexConn Address b) GPU Instrument Address - The address of the instrument for GPU messages. WARNING! Each instrument must have a unique GPU Address c) CIU Address Emulation - The status of CIU Address Emulation. Enabled or Disabled.
3. In the Interface list, click Serial Interface. 4. Configure the following under Serial Interface Options. • Serial Port: Select the serial port on which the serial cable is connected. The available options are COM1 and COM2. • Baud Rate: Select 19200 as the baud rate for ENRAF serial interface. • Parity: This is a read-only parameter and displays the value as None. 5. Click Apply. 6.5.2.
6.5.2.1.2 RS-485 The Modbus, HART, and SmartRadar FlexLine (ENRAF®) interfaces supports RS-485. For RS-485, select the serial port on which the serial cable is connected as COM2.
6.5.3 Configure ENRAF Ethernet/UDP interface You can convert Ethernet/UDP interface by using a Lantronix device or a serial-to-Ethernet/UDP driver. Following are the high-level tasks to be performed. ◼ Install and configure the Lantronix device. ◼ Assign an IP address to the Lantronix device. ◼ Configure the Standard Serial Tunnel firmware settings on the Lantronix device. ◼ Activate ENRAF Ethernet/UDP interface on the OneWireless user interface. 6.5.3.
2. In the Lantronix Devices tree on the left pane, select the Lantronix Xpress-DR or Lantronix Xpress-DR-IAP device name. 3. On the Telnet Configuration tab, click Connect. 4. When prompted, press Enter to go to the setup mode. 5.
CHAPTER 7 COMMISSIONING 7.1 General 7.1.1 Introduction This chapter provides an overview of the commissioning information as per the FlexConn module. NOTE: Not all modules are always present. Commissioning a FlexConn module is performed by setting software parameters and the entities (see Chapter 3), to the desired specific values. This can either be performed by using Engauge or SmartView (see Chapter 4). 7.1.2 Text Conventions In contrast with explanatory text, all instruction text is preceded by a ☛.
7.2 Enraf Fieldbus (HCI-BPM) 7.2.1 Introduction The Host Communication Instrument - Bi-Phase Mark (HCI-BPM) board is a communication module for the instrument (gauge).
The HCI-BPM module supports the following two protocols The Enraf GPU protocol with its records and items (limited); • The Enraf FlexConn protocol with its entities. • The module can communicate with the following: 880 CIU prime 858 CIU • 780 SmartLink • • 7.2.2 Commissioning the HCI-BPM For a correct functioning of the HCI-BPM module in an instrument (gauge), the following entities can be set by using either Engauge or SmartView. ☛ By using the following table, check each entity for correctness.
Name Value Range Default Value Explanation [Pressure units] (2 digits before separator) (3 digits before separator) The unit in which pressurerelated GPU records and items are displayed. [Density units] The unit in which densityrelated GPU records and items are displayed.
7.3 Enraf GPU-FlexConn / Modbus Protocol (HCI-GPU) 7.3.1 Introduction The Host Communication Instrument - Gauge Processing Unit (HCIGPU) board is a communication module for the instrument (gauge).
NOTE: A protocol switch has been implemented to switch back and forward between the GPU-FlexConn and the Modbus protocol. The physical layers for the communication are RS-232, isolated and non-isolated, and RS-485, isolated. RS-232 is used for direct pointto-point connections whereas RS-485 facilitates a multi-point network with up to 32 drivers and 32 receivers. The HCI-GPU (slave) module can be used in any field devices provided with the FlexConn architecture.
Refresh rate of 32 FlexLines on one link = 4.80 sec * (free running host mode: no scan rate setting) • Recommended minimum host settings: Time out >= 65 ms * (assuming time out measurement resets at start of slave message) Scan rate >= 180 ms * * Note: @ 100 register @ 19K2 baud 7.3.3 Commissioning the HCI-GPU - Modbus Protocol 7.3.3.1 Introduction The Modbus protocol is developed by Modicon and is used to establish master-slave/client-server communication between intelligent devices.
A typical message frame is shown below: Start Address Function Data CRC check End T1T2T3T4 8 bits 8 bits n * 8 bits 2 * 8 bits T1T2T3T4 • Start: Synchronisation 3.5 character time elapsed. • Address: The address field of a message frame contains eight bits. The address must be in the range 1 to 247 (decimal). A master addresses a slave by placing the slave address in the address field of the message.
The register data in the response message is packed as two bytes: Slave address Function 03 Byte count (N) Data CRC check 8 bits 8 bits 8 bits (N) x 8 bits 16 bits The amount of bytes N is double the amount of requested registers, because each register occupies two bytes. • Function code 05 Write single coil Coils are located in the memory range (0)0000 ... (0) FFFFH. The value of a coil can be forced to: FF00H = ON, or 0000H = OFF.
Protocol switching is bound to the following: • Engauge only supports GPU-FlexConn to Modbus switching. Once the HCI-GPU is in Modbus mode, Engauge cannot execute any modifications as Engauge does NOT support Modbus communication. This scenario may be found at a first-time installation or during servicing issues. • SmartView supports both GPU-FlexConn to Modbus and Modbus to GPU-FlexConn switching at any time, the actual protocol type being visible real time. Suitable on issues in the field.
7.3.3.4 Commissioning For a correct functioning of the HCI-GPU module in an instrument (gauge), the following entities can be set by using either Engauge or SmartView. ☛ By using the following table, check each entity for correctness. Name Value Range Default Value Explanation [FlexConn Modbus protocol switch] If production-, test-, configuration-, and/or service tools are to be used, switch to the FlexConn protocol by selecting .
Name Value Range Default Value Explanation [Modbus register address offset] <0x0000..0xEE00> <0> As per Modbus, function code 03 supports 0000 to FFFF register addressing. Considering Modbus map starting at 0x0000 and 0x1000 and keeping this constant, the offset address should be (0xFFFF 0x1138 = 0xEEC7). For Round off number 0xEE00. Offset can be moved anywhere between 0x0000 to 0xEE00. 0x1138 is the total number of registers of both Modbus map.
others are used to return measured values (temperatures and so on) to the host. The holding registers start counting at 40001. They are addressed in the Modbus message structure with addresses starting at 0. • Byte order in Modbus registers For data type that is long and float IEEE-754, the 32 bits are divided over two 16-bits registers.
2 3 4 5 6 0x0002 40003 char 1 ProductLevelAlarms 0x0003 40004 char 1 Water Level 0x0004 SD40005 long 2 WaterLevelStatus 0x0006 40007 char 1 ProductTemp 0x0007 SD40008 long 2 ProductTempStatus 0x0009 40010 char 1 VapRoomTemp 0x000A SD40011 long 2 VapRoomTempStatus 0x000C 40013..16 byte 4 VapRoomPress 0x0010 2 SD40017 long VapRoomPressStatus 0x0012 40019..23 byte 5 ObsDensity 0x0017 SD40024 2 long ObsDensityStatus 0x0019 40026..
16 17 18 19 20 21 22 23 24 25 26 27 28 Spot temperature 5 Spot temperature 5 pos. Spot temperature 6 Spot temperature pos. 6 Spot temperature 7 Spot temperature 7 pos. Spot temperature 8 Spot temperature 8 pos. Spot temperature 9 Spot temperature 9 pos. Spot temperature 10 0x0210 0x0212 0x0214 0x0216 0x0218 0x021A SD40531 SD40533 SD40535 SD40537 SD40539 0x021C SD40541 0x021E 0x0220 0x0222 0x0224 Spot temperature 10 pos.
30 31 32 33 34 35 36 37 38 39 40 41 Spot temperature 11 pos. 0x022A Spot temperature 12 0x0230 Spot temperature 13 pos. 0x0232 Spot temperature 14 0x0234 Spot temperature 14 pos. 0x0236 Spot temperature 15 0x0238 Spot temperature 15 pos. 0x023A Spot temperature 16 SD40559 SD40561 SD40563 SD40565 SD40567 SD40569 SD40571 0x023C SD40573 Spot temperature 16 pos. 0x023E Ambient Temperature SD40555 0x022C SD40557 Spot temperature 12 pos.
43 44 45 46 47 48 49 50 51 52 Hart Input Variable 1 Status 0x030C 40781 Hart Input Variable 2 0x030D SD40782 long 2 divide by 10000 FEET divide by 1000 INCHES divide by 100 FRACTIONS divide by 16 long 2 0x030F 40784 Integer 1 Hart Input Variable 3 0x0310 SD40785 long 2 Hart Input Variable 3 status 0x0312 40787 Integer 1 Hart Input Variable 4 0x0313 SD40788 long 2 Hart Input Variable 4 status 0x0315 40790 Integer 1 Hart Input Variable 5 0x0316 SD40791 long H
Interpretation Scaling factor Conversion units No. of registers Data type Modbus Address (dec) Modbus address (hex) Modbus parameter Par.no. Second Relay Board - Relay 2 Status 0x032A 40811 Integer 1 Second Relay Board - Relay 3 0x032B SD40812 long Second Relay Board - Relay 3 Status 0x032D 40814 Integer 1 Second Relay Board - Relay 4 0x032E SD40815 long Second Relay Board - Relay 4 Status 0x0330 40817 Integer 1 See 7.3.3.6.
Interpretation Conversion units No. of registers Data type Modbus Address (dec) Modbus address (hex) Modbus parameter Par.no. FRACTIONS 3 WaterLevelStatus 0x1006 44103 char 1 ProductTemp 0x1007 SD44104 floating 2 point ProductTempStatus 0x1009 44106 char VapRoomTemp 0x100A SD44107 floating 2 point VapRoomTempStatus 0x100C 44109..12 byte VapRoomPress 0x1010 See 7.3.3.6.2 CELSIUS FAHRENHEIT 4 1 See 7.3.3.6.3 CELSIUS FAHRENHEIT 5 SD44113 4 floating 2 point See 7.3.3.6.
Spot temperature 4 0x120C SD44621 floating 2 point Interpretation Conversion units No. of registers Data type Modbus Address (dec) Modbus address (hex) Modbus parameter Par.no. 14 CELSIUS FAHRENHEIT 15 Spot temperature 4 pos. 0x120E SD44623 floating 2 point METRES FEET INCHES FRACTIONS 16 Spot temperature 5 0x1210 SD44625 floating 2 point 17 Spot temperature 5 pos.
Interpretation Conversion units No. of registers Data type Modbus Address (dec) Modbus address (hex) Modbus parameter Par.no. FEET INCHES FRACTIONS 26 Spot temperature 10 0x1224 SD44645 floating 2 point CELSIUS FAHRENHEIT 27 Spot temperature 10 pos. 0x1226 SD44647 floating 2 point METRES FEET INCHES FRACTIONS 28 Spot temperature 11 0x1228 SD44649 floating 2 point 29 Spot temperature 11 pos.
floating 2 point Interpretation Conversion units No. of registers Modbus Address (dec) SD44667 Data type Modbus address (hex) Spot temperature 15 pos. 0x123A Modbus parameter Par.no. 37 METRES FEET INCHES FRACTIONS 38 Spot temperature 16 0x123C SD44669 floating 2 point CELSIUS FAHRENHEIT 39 Spot temperature 16 pos.
Interpretation Conversion units No. of registers Data type Modbus Address (dec) Modbus address (hex) Modbus parameter Par.no.
Tank Identification 0x1338 44921 char 61 GPU Device Number 0x1340 44929 integer 1 7.3.3.6 8 Interpretation Conversion units No. of registers Data type Modbus Address (dec) Modbus address (hex) Modbus parameter Par.no. 60 N.A. Status Information After being requested by the host, the slave returns the relevant status information. The following tables provide the possible received status bytes from the relevant registers, such as product level, product temperature and so on.
7.3.3.6.3 Product Temperature This register contains the bit-coded product temperature status. This status information is coded such that an ASCII code for a character is generated. The ASCII characters are listed below. Product Temperature status Meaning F invalid temperature alarm data T reduced accuracy - valid data 7.3.3.6.4 Vapor Room Temperature Four registers contain the bit-coded Vapor room temperature status.
character is placed in the Low byte of the register; the High byte remains empty (zero). Vapor Room Pressure status Meaning 0 bit 0 - General option board fail 1 - Low level alarm 2 - Low low level alarm 3 - High level alarm 4 - High high level alarm 5 - Level time out 6 - one 7 - zero 1 bit 0 - P1 exceeds min. / max. trip pressure 1 - P2 exceeds min. / max. trip pressure 2 - P3 exceeds min. / max.
7.3.3.6.
Health status code Meaning 2596 PRODUCT_LEVEL_NO_STATUS_CATEGORY_GOOD_ACTUAL 7.3.3.6.8 Product Pressure See 7.3.3.6.5 - Vapor Room Pressure. 7.3.3.6.
Part No: 4417762 Revision 12 Health status code Meaning 1562 NEGATIVE_DENSITY_CALCULATED 1563 NO_MANUAL_OR_LAST_VALID_DENSITY 1564 MANUAL_WATER_LEVEL_USED 1565 DENSITY_OPTION_NOT_ENABLED 1566 P1_ERROR 1567 P3_ERROR 1568 G1_ERROR 1569 G2_ERROR 1570 G3_ERROR 1571 G4_ERROR 1572 G5_ERROR 1573 DENSITY_ERROR 1574 P1_UNCERTAIN 1575 P3_UNCERTAIN 1576 G1_UNCERTAIN 1577 G2_UNCERTAIN 1578 G3_UNCERTAIN 1579 G4_UNCERTAIN 1580 G5_UNCERTAIN 1581 DENSITY_UNCERTAIN 1582 TOO_MANY_H
7.3.3.6.
7.3.3.6.
7.3.3.6.13 Alarms Product Level Alarm status Meaning 0 no alarm 1 Low level product alarm tripped 2 High level product alarm tripped 3 Low low level product alarm tripped 4 High high level product alarm tripped 255 alarm failure 7.3.3.6.14 Gauge Status The following table lists the Gauge status information and the description. Gauge status (decimal) 7.3.3.
• If the FlexLine device receives the request without a communication error, and can handle the query normally, it returns a normal response. • If the FlexLine device does not receive the request due to a communication error, no response is returned. The master program eventually processes a timeout condition for the request. Typically 2 retries are carried out before going into fail.
Code Name Meaning 02 Illegal Data Address The data address received in the query is not an allowable address for the FlexLine device. More specifically, the combination of reference number and transfer length is invalid. 03 Illegal Data Value A value contained in the query data field is not an allowable value for FlexLine device.
7.3.
7.4 The OneWireless Communication Option (HCI-1WL) - Double slot (for R120) 7.4.1 Introduction The Host Communication Instrument OneWireless (HCI-1WL) board is a communication module for the instrument (gauge). radio module FIGURE 7-4 The HCI-1WL duplex board with flat cable interconnection This module consists of two boards (see FIGURE 7-6): a standard FlexConn board with a memory-card interface, and an interface board with a standard Honeywell OneWireless Radio board attached.
OneWireless has defined standards to which field devices and operator stations communicate with one another. The communications protocol is built as an "open system" to allow all field devices and equipment that are built to the OneWireless standard to be integrated into a system, regardless of the device manufacturer. This interoperability of devices using OneWireless technology is to become an industry standard for automation systems.
For installations in France, use only the following OneWireless Frequency Hopping (FH) Mode Selections: EU Channel #1, EU Channel #7, NA/EU Guard Bands and NA/EU Channel 3 (FH Mode selections #4, 5, 8 and 10). 7.4.3.2 Preparing the Radar Before adding a radar to a one wireless network, old security information must be removed from the radar. To prevent this from happening by accident, this functionality is only available through the SmartView. To erase the security information: 1. 2. 3. 4.
FIGURE 7-5 Sample screen of the Key Server Manager 7.4.4 Removing a Radar from the OneWireless Network To remove a radar from a OneWireless Network, the security key information must be removed from the radar. To prevent this from happening by accident, this functionality is only available through the SmartView. To erase the security key information: 1. 2. 3. 4. Go to [Menu] > [Commands] Enter the password Go to the HCI-1WL Select [Board] and issue the [Restore Default] command. 7.4.
Before you continue with this step, familiarize yourself with the Wireless Builder configuration tool for the OneWireless network. For a detailed operation guide for the Wireless Builder, Refer to the OneWireless Wireless Builder User’s Guide, R120. With the Wireless Builder you can create, delete, commission, load, and unload the SmartRadar just like any other OneWireless devices.
7.4.5.2 Transducer Blocks for R120 7.4.5.2.1 Introduction Besides the Radar Level transducer block, up to 16 additional transducer blocks can be added to the device through the Wireless Builder. This can easily be performed by using the “drag and drop” method. The specific parameters for all the available transducer blocks can be set through the Wireless Builder. This section describes the procedures to use the Configuration Form to configure the transducer blocks (channels).
Transducer Block See section Relay output 1 7.4.5.2.7 Relay output 2 Relay output 3 Relay output 4 Temperature Details 7.4.5.2.6 Vapor pressure - Vapor temperature - Water level - All Transducer blocks can be loaded for any SmartRadars. However, a transducer block provides only valid data when a relevant option is installed in the SmartRadar.
7.4.5.2.4 Wireless Builder Screens 7.4.5.2.4.1 Main Tab The Main Tab contains the general settings of the Transducer Block (TB). Parameter Description Name Specify the name of the transducer block. Associated Device Specifies the device that contains the transducer block that you are editing. The device name is set during commissioning with the Wireless Builder and is stored in the TAG descriptor entity. Actual Mode Specify the actual operation mode of the transducer block.
Parameter Description Process Variable You can manually overwrite the parameter (such as level), if the transducer block is set to manual mode. This is not standard within OneWireless. The manual value entered here is also available in the FlexConn environment. If the Transducer block is not in Manual mode an error code is generated after selecting OK. 7.4.5.2.4.2 Ranges Tab The Ranges tab contains the settings for Engineering units.
7.4.5.2.4.3 Alarm Tab The Alarm tab contains the various alarm settings (High high, High, Low, and Low low). Parameter Description Alert Disable Use this option to disable an alarm. Alert Priority Use this option to define the alert priority. For more information on alert priority, see the OneWireless Documentation. In Alarm Specifies the actual alarm status. Alarm Limit Specify the alarm trip point. NOTE: The alarm hysteresis is defined in the “Other” tab.
Experion. As these alarms are visible as system alarms and NOT as process alarms. 7.4.5.2.4.4 Configuration Tab The Configuration tab describes the publication time and time-out settings. Parameter Description Stale Lim Specify the Publication data stale limit. For more details, see OneWireless documentation. Period Specify the publication time for the primary variable of this transducer block. The values can be 1, 5, 10, or 30 seconds. For more details, see OneWireless documentation.
7.4.5.2.4.5 Other Tab (1) The Other tab is used to initiate an alarm test. Parameter Description Alarm Test Select an alarm level to test - High high, High, Low, or Low low - and select OK. The SmartRadar performs an Alarm test command. For detail settings, see 7.4.5.2.4.6. Alarm Hysteresis Specify the alarm hysteresis setting. For detail settings, see 7.4.5.2.4.6.
7.4.5.2.4.6 Other Tab (2) The Other tab details are specified in the figure below. Parameter Description Alarm Test Select an alarm level to test - High high, High, Low, or Low low - and select OK. The SmartRadar performs an Alarm test command. For detail settings, see 7.4.5.2.4.6. Alarm Hysteresis Specify the alarm hysteresis setting. For detail settings, see 7.4.5.2.4.6. Ullage Level Scale: - EU at 100% Not used in the SmartRadar FlexLine. - EU at 0% Not used in the SmartRadar FlexLine.
Parameter Description Rate of Change Scale: - EU at 100% Not used in the SmartRadar FlexLine. - EU at 0% Not used in the SmartRadar FlexLine. - Units Index Select the required engineering unit from the list of available units. (level units for the level TB, and temperature units for the temperature TB). Note: For supported units, see 7.4.5.2.8. - Decimal Not used in the SmartRadar FlexLine 7.4.5.2.
The Units Index for the SV is available on the Other tab. This tab has a different layout than in a standard transducer block, and is described below. Parameter Description Alarm Test Select an alarm level to test - High high, High, Low, or Low low - and select OK. The SmartRadar performs an Alarm test command. For detail settings, see 7.4.5.2.4.6. Alarm Hysteresis Specify the alarm hysteresis setting. For detail settings, see 7.4.5.2.4.6.
Parameter Description - Units Index Select the required engineering unit from the list of available units. (level units for the level TB, and temperature units for the temperature TB). Note: See also limitations described before. Note: For supported units, see 7.4.5.2.8. - Decimal Not used in the SmartRadar FlexLine. 7.4.5.2.
The temperature details can be found on the Other tab. This tab has a different layout than it has in a standard transducer block. It is described below. Parameter Description Alarm Test Select an alarm level to test - High high, High, Low, or Low low - and select OK. The SmartRadar performs an Alarm test command. For detail settings, see 7.4.5.2.4.6. Alarm Hysteresis Specify the alarm hysteresis setting. For detail settings, see 7.4.5.2.4.6.
Parameter Description Units Index Select the required engineering unit from the list of available units. (level units for the level TB, and temperature units for the temperature TB). Note: For supported units, see 7.4.5.2.8. Decimal Not used in the SmartRadar FlexLine. Average Ambient temperature Specifies the average ambient temperature. Lowest element offset Specifies the offset of lowest temperature element relative to the bottom of the tank. Element position 1...
7.4.5.2.7 Relay Output Transducer Block Settings The Relay output transducer blocks are standard Binary Output transducer blocks. (In contrast to all other transducer blocks, which are Analog Input transducer blocks.) There are 4 relay output blocks, each representing one of the 4 relays that can be installed in the SmartRadar FlexLine. These transducer blocks can be used to remotely control the relays, provided these relays are programmed as remote controllable in Engauge.
Parameter Description Associated Device Specifies the device that contains the transducer block you are editing. The device name is set during commissioning with Wireless Builder and is stored in the TAG descriptor entity. Actual Mode Specify the actual operation mode of the transducer block. This may differ from the normal mode, for example if the device is Out of Service. Normal Mode Specify the mode that the transducer block should be in normal situations.
Parameter Description Period Select the publication time to determine the primary variable of this transducer block. This can be 1, 5, 10, or 30 seconds. For more details, see OneWireless documentation. 7.4.5.2.8 Supported Units The SmartRadar FlexLine supports the following units.
Name Explanation Value Range Default [Board ID] The board ID of the board that contains the function you want to map to the configurable transducer block. Look in the board list which boards are available. <0...255> <0> [Board Instance] The board instance of the board that contains the function you want to map. This is usually 0. Look in the board list to see if any boards are available more than once in the instrument. <0...
All 4 configurable transducer blocks have the same settings in Engauge. However, the various configurable transducer blocks are reserved for particular types of data: • Configurable Transducer block 1 is reserved for level data. • Configurable Transducer block 2 is reserved for temperature data. • Configurable Transducer block 3 is reserved for density and pressure data. • Configurable Transducer block 4 can be used for any of the data types mentioned above.
7.5 The OneWireless Communication Option (HCI-1WL) - Single Slot (for R230) 7.5.1 Introduction The Host Communication Instrument OneWireless (HCI-1WL) board is a communication module for the instrument (gauge). Radio board FIGURE 7-6 The HCI-1WL single slot assembly This module consists of (see FIGURE 7-6): a standard FlexConn board with a memory-card interface, and a standard Honeywell OneWireless Radio board. HCI-1WL module is used to communicate with the gauge.
• By using a protocol tunnel through the OneWireless network: Through the Enraf FlexConn protocol. Through the Enraf GPU protocol. OneWireless is an all digital, two-way communication mesh network that interconnects industrial field sensors to a central system. OneWireless has defined standards to which field devices and operator stations communicate with one another.
CAUTION! France restricts outdoor use to 10mW (10 dBm) EIRP in the frequency range of 2,454-2,483.5 MHz. Installations in France must limit EIRP to 10 dBm for operating modes utilizing frequencies in the range of 2,454 – 2,483.5MHz. For this reason, Honeywell Enraf does not recommend configuring frequency hopping modes that use this frequency range.
happening by accident, this functionality is only available through the SmartView. To erase the security key information: ☛ Go to [Menu] > [Commands] ☛ Enter the password ☛ Go to the HCI-1WL ☛ Select [Board] and issue the [Restore Default] command.
7.5.5 Commissioning the HCI-1WL in the OneWireless Network for R230 7.5.5.1 Introduction When the authentication process is completed, the SmartRadar can be commissioned in the OneWireless network. Before you continue with this step, familiarize yourself with the OneWireless user interface for the OneWireless network. For a detailed operation guide for the OneWireless user interface, refer to the OneWireless Wireless Device Manager User’s Guide, R230 or later.
To add a transducer block 1. On the Selection Panel, select the field device. 2. Expand Channel Configuration and click the respective instantiable object type for the channel to be instantiated. 3. Click Apply. To add channel to publication group 1. On the Property Panel, expand Input Publication panel. 2. In the Channel drop-down list, click the channel for which data publication needs to be enabled. 3. Click Apply.
1. On the Selection Panel, select the field device channel. 2. Do one of the following: On the ribbon bar, in the Channel group, click Activate. On the Property Panel, expand Mode and then in the Target list, click Auto. 3. Click Apply. The channel icon appears as green indicating active mode. NOTE: Only 2 channels can be instantiated at one time. On instantiating more than 2 channels may lead to an error. The following additional transducer blocks are available.
7.5.5.2.4 OneWireless User Interface 7.5.5.2.4.1 Configure field device properties The Field Device Summary displays the general details of the field device. For more information regarding the details to configure the tag name and description, refer to the "Click Reset Statistics to reset all the ENRAF interface statistics." section. 7.5.5.2.4.2 Configure Mode and Scale Configure the Mode and Scale entities for the SmartRadar FlexLine field device channel.
7.5.5.2.4.3 Configure publication rate The publication data for input and output field devices can be configured using the Input Publication panel in the Property Panel. Depending on the device type, a field device can have an Input Publication panel. This is determined by the DD file for the field device. For more information regarding the configuration of the Input publication and Output publication entities, refer to the "Configure publication rate" section.
7.5.5.2.4.4 Configure SmartRadar FlexLine field device interface To configure Interface Summary and Interface Object Parameters, refer to the section "Configuring SmartRadar FlexLine field device". 7.5.5.2.5 Product Level Transducer Block settings Product level transducer blocks can be used to publish product level data measurements from the TII-XR boards. Product level data is used to calculate the volume of the product contained in the tank.
NOTE: The configuration of the configurable transducer blocks must be performed using Engauge. Example Configurable Transducer block 1 is programmed to represent the radar level from the CAN-XBAND. Then the PV of this tranducer block represents the PV of the radar level function, the Innage value. The SV of this transducer block represents the SV of the radar level function, the Ullage level. • Configurable Transducer blocks 1 to 4 can represent parameters with variable dimensional units.
Parameter Description Actual/Target Specifies the actual operation mode of the transducer block. This may differ from the normal mode, for example if the device is Out of Service. Normal Specifies the mode the transducer block should be in normal situations. Permitted Mode Specifies the permitted modes for the transducer block which can be selected. Output Variable Specifies the value to control the relay.
The ambient temperature temperature as PV. transducer block publishes ambient 7.5.5.2.15 Temperature Details Transducer Block Settings The Temperature Details transducer block is an additional temperature transducer block that can be used if details of individual temperature elements (for example, to make a temperature profile) are relevant. The Average product temperature transducer block publishes the average product temperature as PV and the Vapor Temperature as SV.
Parameter Description MRT or RTD element type Specifies the type of installed temperature element. TPL = MTT Honeywell Enraf QSA = MRT Sangamo SPL = Spot PT100 Large SPS = Spot PT100 Small SNI = Spot Ni191 SSS = Spot Sangamo CU90 SCB = Spot Beacon CU90 SCN = Spot CU90 Nulectohm 7.5.5.2.16 Supported Units The SmartRadar FlexLine supports the following units.
NOTE: These settings are only available for Engauge Professional users. Name Explanation Value Range Default [Board ID] Specifies the board ID for the board that contains the function that you want to map to the configurable transducer block. <0...255> <0> Check the board list which boards are available.
Name Explanation Value Range Default [Board instance] Specifies the board instance for the board that contains the function you want to map. The default value is 0. Look in the board list to see if any boards are available more than once in the instrument. <0...7> <0> [Function inst] Specifies which data you want to map to this transducer block. <0...15> <0> [Unit type] Specifies the necessary unit type in One Wireless. <0...
RS-232 line through a Lantronix RS-to-Ethernet convertor to the Gateway. See chapter 4.2.1 for details. For the correct functioning of the HCI-GPU module in an instrument (gauge), the following entities can be set by using either Engauge or SmartView. ☛ By using the following table, check each entity for correctness. Name Value Range Default Value Explanation [Identification] 8 characters e.g. <--------> Name of a tank or instrument [GPU instrument address] <0..
Name Value Range Default Value Explanation [Pressure units] (2 digits before separator) (3 digits before separator) The unit in which pressurerelated GPU records and items are shown. [Density units] The unit in which densityrelated GPU records and items are shown. [Decimal separator] The decimal separator in which GPU-related records and items are shown.
7.5.7 Using the SmartView with the OneWireless Communication Option 7.5.7.1 Introduction The SmartView replaces the display that is usually available on OneWireless transmitters. 7.5.7.2 SmartView OneWireless Status Display < < At the SmartView, there is a special OneWireless status display available, called the [extra information] display. See screen below.
• Signal strength (RSSI = Radio Signal Strength Indicator) The signal strength is shown in dBm. Below -80 to -85 dBm no reliable connection is possible. When there is no redundant wireless connection the secondary RSSI does not show a relevant value. • Connection status In the display of the SmartView the following Connection status messages can / is visible: Display Text Description NO KEY: No security key information available Insert a memory card with security information.
Additionally, there are 3 commands that can be given to the radio board on the HCI-1WL module. 7.5.8.2 Commands ☛ Select [Read device information], to read the static information from the radio board. After executing this command, the static information from the radio board is read from the radio board and made available in diagnostic entities. See 7.5.8.3. ☛ Select [Read dynamic info], to read the dynamic information from the radio board.
Display Text Description NOREDUN The device is connected to the OneWireless network via 1 multinode / gateway only. BAD KEY No valid key available. Could happen if the radar is moved to another network (e.g. from factory to customer/ from workshop to real-life network etcetera). • Radio Signal Status Parameter Description TX power level Transmission power level. Note: This is an Advanced Setting! Please read section 7.5.9 before changing this setting.
7.5.9 Advanced Settings - Transmission Power Level Professional installers are allowed to change to power settings in situations that an external antenna is used to compensate for long external cables. CAUTION! It is NOT allowed to set the transmission power to a higher level than is allowed by the local authorities. When a radar with an integrated antenna is ordered, the value is set to the correct value in the factory.
7.5.10 Firmware Upgrade for R120 You can upgrade the radio firmware through OneWireless Wireless Builder. For more details see the Wireless Builder manual in the chapter “Upgrading Firmware in commissioned device”. NOTE: Only the radio firmware can be upgraded through Wireless Builder. Firmware upgrade of the HCI-1WL board and the other FlexConn boards is performed through the normal FlexConn upgrade procedures. 7.5.11 Firmware Upgrade for R230 7.5.11.
The Radio Firmware Upgrade dialog box appears. 3. In the Available Firmware Files list, select the required firmware upgrade files. By default, the firmware upgrade file appears in the list. If the file is not available in the list, perform the following steps to open the firmware file. a) Click Add to browse to the directory location of the firmware upgrade file. b) Click Open. 4. Click Upgrade. The Radio Firmware Upgrade dialog box appears.
a) On the Selection Panel of the OneWireless user interface, select the field device. b) On the Property Panel, expand Device Manager Summary. c) Under Identification group, review the firmware version displayed in the Sensor Revision field. 7.5.11.2 Upgrading the SmartRadar FlexLine firmware using the Engauge service tool The Engauge service tool is used for upgrading the SmartRadar FlexLine field device firmware.
2. On the Engauge service tool explorer, select the required FlexConn module on the left panel. 3. Right-click the FlexConn module and choose Firmware Update... The FlexConn Firmware Update — Engauge dialog box appears. 4. Depending on the firmware type, the available upgrade files appear by default. Select the required file from the list of upgrade files. If the file is not available in the list, perform the following steps. a) Click Browse to browse to the directory location of the firmware upgrade file.
7.6 Product Level Measurement (TII-XR) 7.6.1 Introduction The Transducer Interface Instrument - X-Band Radar (TII-XR) - is the heart of Enraf’s precision X-band (10 GHz) radar system. It uses the Frequency Modulated Continuous Wave (FMCW) and synthesized pulse reflection principle. Using Enhanced Performance Signal processing (EPS), a smart level detection is possible by filtering out known obstacles.
For correct measuring results, a number of parameters such as [Tank bottom position], [Upper reference position], and [Offset to roof] must be defined before. In addition, alarm settings and compensation (filtering) constants are to be set. This can be done by using either Engauge or SmartView. 7.6.2.2 Level Start-Up For entity definitions, see FIGURE 7-8 and FIGURE 7-9.
Offset to roof negative Offset to roof positive radar reference FIGURE 7-9 Definition of [Offset to roof] ☛ To get the radar gauge level without any compensations enabled (but with averaging filter and maximum Safe fill warnings enabled), program the entities listed in the tables below.
Entity Name Explanation [Nozzle length] Needs only to be set if the antenna is installed inside the nozzle. ☛ For a Stilling well application, program following entities: Entity Name Explanation [Tank bottom position] The gauge uses this information to calculate the level (innage), and to determine the position of the bottom reflection (part of peak selection).
Upper reference position Reference ullage Reference innage Tank bottom position Radar reference Tank zero (dipping plate) FIGURE 7-10 Level check entities NOTE: This command does not adjust the [Tank bottom position], so this entity should be set manually to approximately the correct value (within ± 0.1 m). ☛ Give the [Accept reference] command. ☛ Make sure the [Accept reference status] is .
7.6.2.4 Alarm Settings ☛ Set the entities [High high alarm], [High alarm], [Low alarm], [Low low alarm], and [Alarm hysteresis] to the desired values. For definitions, see FIGURE 7-11 Maximum safe fill High High Alarm High Alarm Alarm Hysteresis Alarm Hysteresis Tank zero Low Alarm Low Low Alarm FIGURE 7-11 Alarm and hysteresis definitions • All above mentioned entities MUST be set as the defaults are extremes (1E+12).
Workaround solution: Set the GPU records to innage.
