INSTALLATION MANUAL (Preliminary) KXP 2290 MODE S TRANSPONDER MANUAL NUMBER 006-10689-0000 REVISION 0 JUNE, 2006
THIS PUBLICATION MAY BE CONTROLLED BY THE U.S. DEPARTMENT OF STATE INTERNATIONAL TRAFFIC IN ARMS REGULATIONS (ITAR) 22 CFR 120-130 OR THE U.S. DEPARTMENT OF COMMERCE EXPORT ADMINISTRATION REGULATIONS (EAR), AND MAY NOT BE EXPORTED OUT OF THE UNITED STATE OR BE PROVIDED TO FOREIGN PERSONS (AS DEFINED BY THE ITAR) LOCATED WITHIN THE UNITED STATES, WITHOUT THE APPROPRIATE PRIOR AUTHORIZATIONS FROM THE U.S. GOVERNMENT. DIVERSION CONTRARY TO U.S. EXPORT LAWS AND REGULATIONS IS PROHIBITED.
n KXP 2290 REVISION HISTORY KXP 2290 KXP 2290 Installation Manual Part Number: 006-10689-XXXX For each revision, add, delete, or replace as indicated. Rev. 0c, June/2006 Preliminary 05/24/06 ITEM ACTION New manual No previous manual revision exists. Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 THIS PAGE IS RESERVED Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 TABLE OF CONTENTS ITEM PAGE SECTION I GENERAL INFORMATION 1.1 INTRODUCTION............................................................................................................ 1-1 1.2 EQUIPMENT DESCRIPTION ........................................................................................ 1-1 1.3 TECHNICAL CHARACTERISTICS ............................................................................... 1-2 1.3.1 KXP 2290 TECHNICAL CHARACTERISTICS..............................
n KXP 2290 Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 PAGE ITEM FIGURE 2-1 FIGURE 2-2 FIGURE 2-3 FIGURE 2-4 FIGURE 2-5 FIGURE 2-6 FIGURE 2-7 FIGURE 2-8 FIGURE 2-9 FIGURE 2-10 FIGURE 2-11 FIGURE 2-12 MAIN CONNECTOR - JKXP2290-1 ............................................................. 2-9 KXP 2290 INSTALLATION DRAWING ...................................................... 2-11 KXP 2290 BAR CLAMP ASSEMBLY DRAWING....................................... 2-19 KA 61 INSTALLATION DRAWING.............................................................
n KXP 2290 Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 PAGE ITEM TABLE 2-1 TABLE 2-2 TABLE 2-3 TABLE 2-4 SIZE 22 HIGH DENSITY D-SUB CONTACT TOOLS .................................. 2-7 JKXP2290-1 PIN FUNCTION LIST ............................................................. 2-9 ANTENNA CONNECTORS AND DESCRIPTIONS ................................... 2-10 INSPECTION/CHECK PROCEDURE ........................................................ 2-37 Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 SECTION I GENERAL INFORMATION 1.1 INTRODUCTION This manual contains information relative to the physical, mechanical, and electrical characteristics of the Honeywell KXP 2290 Mode S Transponder. Installation and check out procedures are also included. Information relative to the maintenance, alignment, and procurement of the replacement parts may be found in the KXP 2290 Maintenance/Overhaul Manual, P/N 006-15689XXXX.
n 1.3 KXP 2290 TECHNICAL CHARACTERISTICS 1.3.
n 1.4 1.4.1 KXP 2290 UNITS AND ACCESSORIES SUPPLIED CONFIGURATIONS AVAILABLE P/N 066-01198-0101 is the only version of the KXP 2290 that is currently available. 1.4.2 KXP 2290 INSTALLATION KIT The KXP 2290 Transponder shares a mounting rack with the KMC 2210 APEX controller; therefore, installation kits P/N 050-03683-0000 and P/N 050-03670-0000 are both required to install the KXP 2290.
n KXP 2290 Shield braids must be clamped to the connector backshell using bar clamp assembly P/N 20010452-0000 which contains the following parts. See FIGURE 2-2 KXP 2290 INSTALLATION DRAWING and FIGURE 2-3 KXP 2290 BAR CLAMP ASSEMBLY DRAWING for additional information.
n KXP 2290 Use the following parts for installations using FIGURE 2-9 ECS/ECS-RG-400 CABLE CONNECTIONS DRAWING. (ECS cable only) HONEYWELL PART NUMBER DESCRIPTION QUANTITY 030-00102-0001 Connector, Type Unit 1 024-00072-0000 Cable,Coax 25 ft. 030-00435-0000 Connector, Antenna 1 Use the following parts for installations using FIGURE 2-9 ECS/ECS-RG-400 CABLE CONNECTIONS DRAWING. (ECS cable with RG-400 cable).
n KXP 2290 THIS PAGE IS RESERVED Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 SECTION II INSTALLATION 2.1 GENERAL INFORMATION This section contains suggestions and factors to consider before installing the KXP 2290 Mode S Transponder. Close adherence to these suggestions will assure a more satisfactory performance from the equipment. The conditions and test required for the TSO and MOPS approval of this article are minimum performance standards.
n KXP 2290 The installation should be installed in accordance with standards established by the customer’s installing agency and existing conditions as to unit location and type of installation. However, the following suggestions should be considered before installing the system. Close adherence to these suggestions will assure a more satisfactory performance from the equipment. The installing agency will supply and fabricate all external cables. The connectors required are supplied by Honeywell.
n KXP 2290 (3) The length and routing of the external cables must be carefully planned before attempting the actual installation. Avoid sharp bends or locating the cable near aircraft control cables. The cables should be of a length to allow for a “maintenance loop”. That is, the length should be adequate to access and extend the connectors aft of the panel for future maintenance purposes. Excess cabling should be secured and stowed by tie-wrapping until such maintenance is required.
n KXP 2290 (a) Consult manufacturer’s coaxial cable data sheet specifications. Using the length of the top and/or bottom antenna cables and the manufacturer specified dB loss per foot of cable type, select a particular type or types of cable that meet the top and bottom cable loss limitations. In anticipation of aging factors, it is advisable to select a cable type that has an insertion loss that when combined with interconnect losses will equal a dB loss significantly lower than 2 dB.
n 2.3.3.1 KXP 2290 Transponder And Mounting Tray Locations The KXP 2290 Mode S Transponder shares a mounting tray with the Honeywell APEX KMC 2210 controller and is part of the APEX cockpit panel configuration. Except for antenna cables the lengths of the cables from the KXP 2290 transponder mounting tray connector to other system units are not critical because unit interfaces are designed with high impedance inputs, low impedance outputs, and low noise susceptibility characteristics. 2.3.3.
n (3) KXP 2290 For removal, turn the 3-32 inch Allen wrench counter-clockwise until the unit disengages from the mounting tray slot. If all connectors are removed, the unit can be pulled completely out of the rack. For additional KXP 2290 installation information, refer to FIGURE 2-2 KXP 2290 INSTALLATION DRAWING as required 2.3.4.3 Aircraft Address Programming Options The Mode S aircraft address and maximum airspeed data must be programmed for use for the KXP 2290.
n 2.3.5 KXP 2290 CRIMP TOOL INFORMATION The following is a listing of crimp tools and accessories for use with the KXP 2290. SOURCE * CRIMP TOOL HONEYWELL 005-02012-0034 Not Available Not Available MIL-SPEC M22520/2-01 M22520/2-06 M81969/1-04 *** DANIELS MFG.
n KXP 2290 THIS PAGE IS RESERVED Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-1 MAIN CONNECTOR - JKXP2290-1 Front View Pin # I/O Description Specification 1 I +28 Vdc Power In Aircraft Power +18 to +32 Vdc 2 I Ext Standby ~ Discrete input. GND (< 10 ohms-to-ground) on this pin forces the unit to Standby. Resistance-toground > 100K on this pin keeps the present mode.
n Pin # KXP 2290 I/O Description Specification 23 I Ext Ident Reserved 24 I Ext Air/Gnd Reserved 25 I Conc 429 RX - B Concentrated A429 input bus 26 I Spare 4 429 RX - B Reserved 27 I GPS 1 429 RX - B GPS ARINC 429 input 28 I GPS 2 429 RX - B GPS ARINC 429 input 29 O GP 1 429 TX - B General Purpose A429 output bus 30 O GP 1 429 TX - A General Purpose A429 output bus 31 I +28 Vdc Power Return Aircraft Ground 32 I GPS Mark 1 - A GPS Time Mark for precision ADS-B 33
n KXP 2290 FIGURE 2-2 KXP 2290 INSTALLATION DRAWING (Dwg. 155-01786-0000 Rev. B, Sheet 1 of 4) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-2 KXP 2290 INSTALLATION DRAWING (Dwg. 155-01786-0000 Rev. B, Sheet 2 of 4) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-2 KXP 2290 INSTALLATION DRAWING (Dwg. 155-01786-0000 Rev. B, Sheet 3 of 4) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-2 KXP 2290 INSTALLATION DRAWING (Dwg. 155-01786-0000 Rev. B, Sheet 4 of 4) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-3 KXP 2290 BAR CLAMP ASSEMBLY DRAWING (300-10452-0000, Rev. -) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-4 KA 61 INSTALLATION DRAWING (Sheet 1 of 2) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-4 KA 61 INSTALLATION DRAWING (Sheet 2 of 2) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-5 KXP 2290 INTERCONNECTION DRAWING (Dwg. 155-0xxxx-000x Rev. -, Sheet 1 of 2) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-6 KXP 2290 INTERCONNECTION DRAWING (Dwg. 155-0xxxx-000x Rev. -, Sheet 2 of 2) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-7 RF CONNECTOR DRAWING Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-8 RG-400 CABLE CONNECTIONS DRAWING (Option For Short Antenna Cable Lengths) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-9 ECS/ECS-RG-400 CABLE CONNECTIONS DRAWING (Options For Longer Antenna Cable Lengths) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-10 CABLE CONNECTOR DRAWING Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n PART NUMBER KXP 2290 SIZE RG/U CABLE DIMENSION A B C D 024-00075-0000 393 9/32 1/8 5/32 3/64 024-00051-0060 400 9/32 1/8 5/32 3/64 FIGURE 2-11 TYPE “N” AND “C” CONNECTOR ASSEMBLY DRAWING Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 FIGURE 2-12 BNC CONNECTOR ASSEMBLY DRAWING Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 THIS PAGE IS RESERVED Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n 2.4 KXP 2290 POST-INSTALLATION CHECKS 2.4.1 TRANSPONDER SYSTEM CHECKOUT The post-installation test is used to apply power and functionally checkout the system. Successful completion of the post-installation test verifies the proper operation of the KXP 2290 Mode S Transponder System. TABLE 2-4 INSPECTION/CHECK PROCEDURE is a visual inspection/check procedure that should be performed after system installation as part of a system checkout. A post-installation test per paragraph 2.4.1.
n (2) KXP 2290 System Interwiring Check To check the aircraft and transponder system interconnections proceed as follows: (3) (a) Check that all cables and interwiring are installed in accordance with the Interwiring and Cable Harness Fabrication instructions (paragraph 2.3.2 KXP 2290 INTERCONNECTION AND CABLE HARNESS FABRICATION). (b) Using the interconnect diagram (see FIGURE 2-5 KXP 2290 INTERCONNECTION DRAWING), check wiring for proper destination, opens, and shorts.
n KXP 2290 SECTION III OPERATION 3.1 GENERAL The only current operational function of the KXP 2290 is as a part of the Honeywell APEX system. Consult the applicable APEX system operation handbook(s) as required. Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 THIS PAGE IS RESERVED Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 ENVIRONMENTAL QUALIFICATIONS APPENDIX ENVIRONMENTAL QUALIFICATION FORM(S) Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 THIS PAGE IS RESERVED Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
n KXP 2290 THIS PAGE IS RESERVED Rev. 0c, June/2006 Preliminary 05/24/06 10689I00.
