MICRO SWITCH Heavy-Duty Limit Switch HDLS Series 002345 Issue 10 Datasheet FEATURES DESCRIPTION Honeywell’s MICRO SWITCH heavy-duty limit switches’ modular construction allows for a wide variety of actuator styles, operating heads, and electrical circuitry options. The plug-in versions greatly reduce downtime on production lines with high actuation rates as replacement of the switch is accomplished in seconds.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 1. MICRO SWITCH HDLS Series Features and Options 303 stainless steel operating shaft on sintered bronze bearing for enhanced mechanical life and operational reliability. Dual bearings deliver enhanced mechanical life. Field adjustable operating head (CW and CCW, CW or CCW) matches switch to the application. Tracking interchangeability of actuator levers for singleand double-pole switches, plug-in and non-plug-in.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Table 1. Specifications Characteristic 1 Parameter Product type MICRO SWITCH heavy-duty limit switches Certifications UL, CE, CSA, CCC Reference standards UL508, CSA 22.2 #14, EN/IEC60947-5-1, GB 14048.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 2. Product Nomenclature • Standard A 1A 1 Heads Contact Block and Housing Style (with integral conduit) Modification Codes LS Switch Type HDLS Series Heavy-Duty Limit Switch A Side rotary, CW and CCW, momentary B Top rotary, momentary C Top pin plunger, momentary D Optional Conduit Top roller plunger, momentary 1NC/1NO Plug-in Housing 1A Standard cont., 0.5-14 NPT 1E Gold contacts, 0.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series ASSEMBLY MODIFICATIONS • ROTARY Momentary action rotary switches can be furnished in other than the normal assembled conditions. To specify modifications, add the numbers shown below to the catalog listings.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series MICRO SWITCH HDLS SERIES ACTUATOR HEADS SIDE ROTARY: Available levers provide greater versatility. Heads may be positioned with shaft on any side. All are momentary action except maintained head (LSN Series). LSA - Standard: 15° maximum pretravel, 5° (single pole) and 7° (double pole) maximum differential travel, 60° minimum overtravel. Operating temperature range from -12°C to 121°C [10°F to 250°F].* LSR - Low operating torque: 0.19 Nm [1.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series MICRO SWITCH HDLS SERIES ACTUATOR HEADS SIDE PLUNGERS: Available with 4,83 mm [0.19 in] minimum overtravel. Side plungers are offered in plain plunger, an adjustable plain plunger, a roller plunger, and a maintained plunger. Standard temperature range of -12°C to 93°C [10°F to 200°F]. LSE - Side pin plunger: For actuating motion inline with the plunger travel. Actuating head may be faced in any of four positions, 90° apart.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series SPECIAL OPTIONS High temperature/Chemical-resistant Switches Low Temperature Switches Completely fluorocarbon (FC)-sealed switches have a full FC body gasket coving the switch cavity. Rotary types have an extra FC seal on the operating shaft, while plunger versions have FC boot seals. They are for use in many applications where the environment includes fire-resistant synthetic fluids.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Factory-sealed Pre-wired Limit Switches Wiring Diagrams (Styles B&G) Features • Pre-wired with 6 ft STOOW-A cable or other 4, 5, or 9-pin connectors (other lengths available) • Wire entry area completely factory sealed • (Cable version) NEMA 1, 6, 6P, 12; IP67 • (Connector version) NEMA 1, 6, 6P, 12, 13; IP67 Connectors = Numbers (mini-style) Cables = Colors BLACK ORANGE 1 Cable G BLACK WHITE 4 3 Examples: ORANGE RED LSA1AC = LSA1A with 6-feet of 5-
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series ELECTROMECHANICAL SWITCHES Definitions below explain the meaning of operating characteristics. Characteristics shown in tables were chosen as most significant. They are taken at normal room temperature and humidity. These may vary as temperature and humidity conditions differ. Sketches show how characteristics are measured for in-line plunger actuation and rotary actuation. Operating Force (O.F.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Table 3. Side Rotary • MICRO SWITCH HDLS Series Order Guide/Recommended Listings 5° Pretravel (LSU) Standard Low pretravel & low differential travel Low pretravel SPDT DPDT SPDT DPDT Snap Action 2NO/2NC Snap Action 1NO/1NC Snap Action 2NO/2NC Snap Action 1NO/1NC Snap Action 2NO/2NC 3 1 4 2 3 1 4 2 3 1 3 1 4 2 3 1 3 1 4 2 7 5 8 6 7 5 8 6 7 5 8 6 10° 15° 0° 75° 15° max. 15° max.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Table 4. Side Rotary • MICRO SWITCH HDLS Series Order Guide/Recommended Listings Description Low Torque (LSR) Low Diff., Low Torque (LSH) Low operating torque Low pretravel and low torque SPDT Snap Action 2NO/2NC 3 1 4 2 3 1 4 2 3 1 3 1 4 2 7 5 8 6 7 5 8 6 10° 0° 75° SPDT DPDT DPDT Double Break 1-2 3-4 3-4 1-2 75° 15° max. 9° max. 9° max. 7° max. 3° max. 4° max. Overtravel 60° min. 60° min. 66° min. 66° min.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Table 5. Side Rotary • MICRO SWITCH HDLS Series Order Guide/Recommended Listings Maint. Contact (LSN) Center Neutral (LSM) Sequence Action (LSL) Maint. 360° Alt. Action Maintained, 2-pos1,2. Std.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 2. MICRO SWITCH HDLS side rotary (single pole) dimensions Figure 3. MICRO SWITCH HDLS side rotary (double pole) dimensions SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 39,6 [1.56] 62,0 [2.44] 14,7 [.58] 19,0 [.75] MTG PADS MTG PADS 7,32 [.29] 59,4 [2.34] 119 [4.69] 70,4 [2.77] 59,4 [2.34] 18,8 [.74] 29,4 [1.16] 41,1 [1.62] 16,5 [.65] 25,4 [1.00] 44,5 [1.75] CONDUIT OPENING LOCATION 2X 5,2 [.20] Ø MTG HOLES 26,4 [1.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Table 6. Top Rotary • MICRO SWITCH HDLS Series Order Guide/Recommended Listings Top Rotary (LSB) DPDT Snap Action 1NO/1NC Snap Action 2NO/2NC 3 1 4 2 3 1 4 2 7 5 8 6 0° 15° 25° 0° 1-2/5-6 3-4/7-8 3-4/7-8 1-2/5-6 SPDT 1-2 3-4 3-4 1-2 Description Increased overtravel (100° min.). Uses same levers as side rotary 13° 25° 135° Contact closed n Contact open o Pretravel 135° 25° max. 10° max. 12° max. Overtravel 110° min. 110° min.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 4. MICRO SWITCH HDLS top rotary (single pole) dimensions Figure 5. MICRO SWITCH HDLS top rotary (double pole) dimensions SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 21,6 [.85] MTG PADS 21,6 [.85] 39,6 [1.56] Ø 7,4 DIA. [Ø 0.29] DIA. 57,2 [2.25] 127.6 [5.02] 36,4 [1.43] 39,8 [1.56] 7,32 DIA [.29] MTG PADS 57,2 [2.25] 42,4 [1.67] 36,4 [1.43] 42,4 [1.67] 139,8 [5.5] 59,4 [2.34] 74,9 [2.95] 16,5 [.65] 25,4 [1.00] 39,1 [1.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Table 7. Common levers for use with MICRO SWITCH HDLS Rotary Switches Levers for use with side or top rotary actuated switches are available in a wide choice of sizes and materials. The most common listings are shown below. Rollers may be on either side of the lever to best match the external acutating mechanism.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Table 8. HDLS Series Actuator Code Table (see previous page) Catalog Listing Material Rod/Roller Dia. mm [in] Fixed 38,1 mm [1.5 in] radius – Rollerless n/a Rod/Roller Width mm [in] Roller Mounting n/a n/a Catalog Listing Material Rod/Roller Rod/Roller Dia. mm Width mm [in] [in] Roller Mounting Fixed 38,1 mm [1.5 in] radius – Rollerless n/a n/a n/a LSZ51A Nylon 19 [0.75] 6,35 [0.25] Front LSZ55A Nylon 19 [0.75] 6,35 [0.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series MICRO SWITCH HDLS Side Rotary Levers’ Cam Tracking Levers for side and top rotary switches are normally ordered as separate catalog listings. They also may be ordered by including a suffix to the switch catalog listing (see nomenclature tree in this document) and adding the lever price. LSZ51 TYPE LEVERS CAM TRACKING Figure 6. LSZ51 type levers cam tracking Figure 7. LSZ52 type levers cam tracking 57,4 - 63,8 [2.26 - 2.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Table 9. Top Plungers • MICRO SWITCH HDLS Series Order Guide/Recommended Listings All top plungers are momentary action. Roller (LSD) Adjustable (LSV) Top plain plunger for in-line operating motion Roller plunger can be rotated at 90° increments Adjustable top plain plunger 7 5 8 6 1,4 mm [0.055 in] 1,78 mm [0.07 in] 0 in 1-2/5-6 3-4/7-8 3-4/7-8 1-2/5-6 0 in 4 2 4 2 1-2 3-4 3-4 1-2 3 1 3 1 6,6 mm [0.26 in] 6,6 mm [0.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 10. MICRO SWITCH HDLS LSC Series (single pole plunger dimensions Figure 11. MICRO SWITCH HDLS LSC Series (double pole plunger dimensions SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 21,6 [.85] 14,7 [.58] 9,4 [.37] 46,0 [1.81] OPERATING POINT 59,4 [2.34] 39,6 [1.56] Ø 25,4 [1.0] 28,7 [1.13] 46,0 [1.81] OPERATING POINT MTG PADS 28,7 [1.13] 59,5 [2.34] 70,4 [2.77] 74,9 [2.95] CONDUIT OPENING LOCATION 9,4 [.37] 39,6 [1.56] Ø 25,4 [1.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 12. MICRO SWITCH HDLS LSD Series (single pole) top roller plunger dimensions Figure 13. MICRO SWITCH HDLS LSD Series (double pole) top roller plunger dimensions SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 39,6 [1.56] 25,4 [1.00] Ø12,7 [.50] 21,6 [.85] 14,7 [.58] 4,8 [.19] 39,6 [1.56] 21.46@21,6 [.85] 4,8 [1.19] MTG PADS 25,4 [1.00] Ø12.7 [.50] 14,7 [.58] MTG PADS 28,7 [1.13] 59,4 [2.34] 74,9 [2.95] CONDUIT OPENING LOCATION 55,9 [2.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 14. MICRO SWITCH HDLS LSV Series top adjustable plunger (single pole) dimensions Figure 15. MICRO SWITCH HDLS LSV Series top adjustable plunger (double pole) dimensions SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 7,9 [.31] Ø 25,4 [1.00] 17,5 [.69] 14,7 [.58] 21,6 [.85] 53,1 [2.09] MIN OPERATING POINT 7,9 [.31] Ø 25,4 [Ø1.00] 39,6 [1.56] 21,6 [.85] MTG PADS 14,7 [.58] 59,4 [2.34] MAX OPERATING POINT 28,7 [1.13] 59,4 [2.34] 17,5 [.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Table 10. Side Plungers • MICRO SWITCH HDLS Series Order Guide/Recommended Listings Roller (LSF) Adjustable (LSW) Maintained (LSG) Side plain plunger (momentary) Side roller plunger (momentary) Adjustable side plain plunger (momentary) Side plain plunger with maintained contact 0 in 4 2 3 1 4 2 7 5 8 6 1-2 3-4 3-4 1-2 3 1 0 in 1,4 mm [0.055 in] 2,54 mm [0.10 in] 0 in 2,03 mm [0.08 in] reset 1,4 mm [0.055 in] 2,54 mm [0.10 in] 4,32 mm [0.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 16. MICRO SWITCH HDLS LSE Series side plain plunger (single pole) dimensions Figure 17. MICRO SWITCH HDLS LSE Series side plain plunger (double pole) dimensions SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 21,6 [.85] MTG PADS 14,7 [.58] 33,0 [1.30] OPERATING POINT 20,3 [.80] Ø9,4 [.37] 39,6 [1.56] 19,0 [.75] 31,5 [1.24] 14,7 [.58] 33,0 [1.30] OPERATING POINT 21,6 [.85] 20,3 [.80] 39,6 [1.56] 19,0 [.75] Ø 9,4 [.37] MTG PADS 31,5 [1.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 18. MICRO SWITCH HDLS LSF Series side roller plunger (single pole) dimensions Figure 19. MICRO SWITCH HDLS LSF Series side roller plunger (double pole) dimensions SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 44,2 [1.74] OPERATING POINT MTG PADS 14,7 [.58] 12,7 [.50] ROLLER DIAMETER 21,6 [.85] MTG PADS 20.3 [.80] 59,4 [2.34] 29,4 [1.16] 41,1 [1,62] 25,4 [1.00] 47,8 [1.88] 18,8 [.74] 2X 5,2 [.20] Ø MTG HOLES 38,1 [1.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 20. MICRO SWITCH HDLS LSW Series side adjustable plunger (single pole) dimensions Figure 21. MICRO SWITCH HDLS LSW Series side adjustable plunger (double pole) dimensions SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 21,6 [.85] 41,1 [1.62] MIN OPERATING POINT 20,3 [.80] MTG PADS 21,6 [.85] 47,5 [1.87] MAX OPERATING POINT 39,6 [1.56] 20,3 [.80] 14,7 [.58] 19,0 [.75] 31,4 [1.24] CONDUIT OPENING LOCATION 39,6 [1.56] 14,7 [.58] 19,0 [.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 22. MICRO SWITCH HDLS LSG Series maintained contact side plunger (single pole) dimensions Figure 23. MICRO SWITCH HDLS LSG Series maintained contact side plunger (double pole) dimensions SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 76,2 [3.00] MTG PADS 76,2 [3.00] MTG PADS 14,7 [.58] 21,6 [0.85] 21,6 [.85] 37,5 [1.48] OPERATING POINT Ø 9,47 [.38] 2X Ø 9,7 [.38] 2X n 25,4 [1.00] 19,0 [.75] 19,0 [.75] CONDUIT OPENING LOCATION 37,5 [1.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Table 11.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 24. MICRO SWITCH HDLS LSJ_ _-7A Series wobble (single pole) dimensions 23,6 [1.56] 21,6 [.85] Ø 6,4 [.25] Figure 25. MICRO SWITCH HDLS LSJ_ _-7A Series wobble (double pole) dimensions 39,6 [1.56] 21,6 [.85] 14,7 [.58] SPDT Plug-in (mm[in]) 14,7 [.58] Ø 6,4 [.25] DPDT Plug-in (mm[in]) 139,7 [5.50] 139,7 [5.50] MTG PADS 15,2 [.60] 15,2 [.60] 63,5 [2.50] 63,5 [2.50] 26,4 [1.04] MTG PADS 26,4 [1.04] 74,9 [2.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 26. MICRO SWITCH HDLS LSJ_ _-7N Series wobble (single pole) dimensions 39,6 [1.56] 21,6 [.850] Ø 4,75 [.187] Figure 27. MICRO SWITCH HDLS LSJ_ _-7N Series wobble (double pole) dimensions 39,6 [1.56] 21,6 [.85] 14,7 [.58] 14.7 [.58] 6,4 [.25] SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 139,7 [5.50] 139.7 [5.50] MTG PADS 15,2 [.60] 15,2 [.60] 63,5 [2.50] 59,4 [2.34] 74,9 [2.95] 63,5 [2.50] MTG PADS 26,4 [1.04] 59,5 [2.34] 70,4 [2.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 28. MICRO SWITCH HDLS LSJ_ _-7M Series wobble (single pole) dimensions Ø 2,0 [.08] SPDT Plug-in (mm[in]) Figure 29. MICRO SWITCH HDLS LSJ_ _-7M Series wobble (double pole) dimensions 21,6 [.85] 21,6 [.85] n 2,0 [.08] 21,6 [.85] 39,6 [1.56] 39,6 [1.56] 21,6 [.85] DPDT Plug-in (mm[in]) 330,2 [13.00] 330,2 [13.00] 66,8 [2.63] 15,2 [.60] MTG PADS 66,8 [2.63] 15,2 [.60] MTG PADS 26,4 [1.04] 26,4 [1.04] 59,5 [2.34] 59,4 [2.34] 74,9 [2.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 31. MICRO SWITCH HDLS LSK_ _-8A Series wobble (double pole) dimensions Figure 30. MICRO SWITCH HDLS LSK_ _-8A Series wobble (single pole) dimensions 39,6 [1.56] 1,3 [.05] 39,6 [1.56] Ø1,3 [.05] 14,7 [.58] 21,6 [.85] 14,7 [.58] 21,6 [.85] SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 139,7 [5.50] 139,7 [5.50] MTG PADS 15,2 [.60] 15,2 [.60] 65,0 [2.56] 26,4 [1.04] 59,4 [2.34] 74,9 [2.95] 65,0 [2.56] MTG PADS 26,4 [1.04] 59,5 [2.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series Figure 32. MICRO SWITCH HDLS LSK_ _-8C Series wobble (single pole) dimensions 21,6 [.850] 39,6 [1.56] n 6,35 [.25] Figure 33. MICRO SWITCH HDLS LSK_ _-8C Series wobble (double pole) dimensions 39,6 [1.56] 21,6 [.850] 14,7 [.58] 14,7 [.58] Ø 6,35 [.25] SPDT Plug-in (mm[in]) DPDT Plug-in (mm[in]) 140 [5.50] 140 [5.50] MTG PADS 15,2 [.60] 15,2 [.60] 26,4 [1.04] MTG PADS 26,4 [1.04] 74,9 [2.95] CONDUIT OPENING LOCATION 59,5 [2.34] 59,4 [2.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series SPECIAL APPLICATIONS High Capacity Limit Switch Features • High dc current ratings • 20 A rating at 120 Vac (single pole) • Plug-in or non-plug in • Positive retention lever arm • High resistance to seismic shock This series has a wide gap contact block that handles a higher make/break dc load. In addition, a special lever arm has a serrated shaft hole and a cap screw with locking nut for attaching the lever to the rotary shaft.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series SPECIAL APPLICATIONS Gravity Return Side Rotary Switches (LSS) Extra Low Torque Side Rotary Switches (LST) LSS1H gravity-return, side-rotary switches have no return spring mechanism. The weight of the actuating lever must provide the force to restore it to the free position. The 5 in-oz. max. operating torque is useful in conveyor applications since it enables operation by small or lightweight objects.
MICRO SWITCH Heavy-Duty Limit Switch, HDLS Series ALSO AVAILABLE Fully potted MICRO SWITCH HDLS heavy-duty limit switches provide an extra degree of protection in harsh environments by sealing the basic switch cavity with epoxy. These switches are the same as the nonplug-in HDLS except that the entire switch cavity is filled with epoxy in addition to the conduit entrance. The fully potted HDLS switches are pre-leaded, with either cable or connectors.
ADDITIONAL INFORMATION The following associated literature is available on the Web at sensing.honeywell.com: • Product installation instructions • Product range guide • Product nomenclature tree m WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury.